Nilfisk FI-30N User manual

Type
User manual

Nilfisk FI-30N is a portable foam equipment designed for cleaning and sanitizing various surfaces with foam. It features a 30-gallon tank capacity, reinforced hose, adjustable foam output, and a discharge wand with vibration control. The device is powered by compressed air and can generate foam distances of up to 30 feet. With its sturdy construction and easy operation, the Nilfisk FI-30N is suitable for use in industries, food processing plants, and other commercial applications.

Nilfisk FI-30N is a portable foam equipment designed for cleaning and sanitizing various surfaces with foam. It features a 30-gallon tank capacity, reinforced hose, adjustable foam output, and a discharge wand with vibration control. The device is powered by compressed air and can generate foam distances of up to 30 feet. With its sturdy construction and easy operation, the Nilfisk FI-30N is suitable for use in industries, food processing plants, and other commercial applications.

USER
MANUAL
MODEL NUMBER:
FI-30N
FI-30NK
FI-30NV
FI-30N-ST
FI-30NK-ST
FI-30NV-ST
AND RELATED UNITS
30 Gallon Air Operated Portable Foam
Equipment
English (Original Instrucons)
Page 2 of 6 | 10212015
User Manual: Rotomolded Portable Foam Units | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-30N, FI-30NK, FI-30NV, FI-30N-ST, FI-30NK-ST, FI-30NV-ST
Read this manual completely and understand the
machine before operang or servicing it.
• Alwayswearprotecveclothing,gloves,andeyewear
whileoperangorservicingunit.
• Avoidcontactofcleaningagentwithskinandeyes.If
contactoccurs,seeSafetyDataSheet(SDS)forfurther
rstaidmeasures.
• Followsafetyinstruconsofchemicalmanufacturer
(SDS).
• Neverpointthedischargewandatanyone.
• Incomingairpressurecannotexceed100psi(7bar).
• Aereachuse,relieveallremainingpressureinthe
systembyunpluggingtheairlinefromtheunitand
openingthedischargeballvalvetopreventaccidental
discharge.
• Aerrelievingthepressurefromtheunit,storetheunit
withtheballvalveintheclosedposion.
• Besuretoushtheunitwithfreshwaterfor5minutes
whenswitchingfromanalkalinetoanacidoranacidto
analkaline.
• Donotexceedauidtemperatureof100˚F(37˚C).
• Onlyusecleananddryair.Airmustbelteredandfree
ofmoistureorpumplifewillbediminished.Ifneeded,
installanairdryerbeforeunit.
• Donotuseairlubricatorbeforetheunit.
PROTECT THE ENVIRONMENT
Pleasedisposeofpackagingmaterials,oldmachine
components,andhazardousuidsinanenvironmentallysafe
wayaccordingtolocalwastedisposalregulaons.
Alwaysremembertorecycle.
*Specicaonsandpartsaresubjecttochangewithoutnoce.
WARNING Specicaons:
Hose............30feetreinforcedhose,3/4inchinsidediameter
(9metersreinforcedhose,19mminsidediameter)
FoamOutput....................................20to45gallons/minute
(75to170liters/minute)
FoamDistances...............................25to30feet(7to9meters)
LiquidTemperature........................40˚Fto100˚F(4.4˚Cto37˚C)
NoiseLevel......................................Maximum87dB
DischargeWandVibraonLevel…..Maximum2.5m/s²
Dimensions:
Length.......................................31in(787mm)approximately
Width........................................21in(533mm)approximately
Height.......................................37in(940mm)approximately
Weight,includingdischargehoseandwand:
(Empty)................................59lbs(27kg)approximately
(Full)......................................307lbs(139kg)approximately
Requirements:
CompressedAirPressureRequirements:Airregulator(R25)is
factorysetat50psi(3.4bar).Operangrangeis40to80psi(3
to5bar)with5to10CFM(141.64to283.30l/min).
Chemicalrequirements:followallinstruconsfromchemical
manufacturer.
Air Operated Double Diaphragm Pump Models Oered:
P56:PolypropylenebodywithSantoprenediaphragm
P56V:PolypropylenebodywithVitondiaphragm
P56K:PolypropylenebodywithKalrezdiaphragm
Acceptable Products:
Alkalinecleaners,Causccleaners,Sanizers,andAcids
*D-LimonenemayonlybeusedwithKalrezpump
*ChlorinemayonlybeusedwithVitonorKalrezpump
DO NOT USE: All hydrocarbons
Page3of6|10212015
User Manual: Rotomolded Portable Foam Units | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-30N, FI-30NK, FI-30NV, FI-30N-ST, FI-30NK-ST, FI-30NV-ST
Operaon Instrucons:
1. Followallinstruconsfromchemicalmanufacturer.
Fillthetankwithwaterandtheadvisedpercentageof
chemicalconcentrate.
2. Withballvalve(HV60)intheclosedposion,pluganair
lineintotheairng(AP25).
3. Slowlyopentheballvalve(HV60)completely.
4. Adjusttheneedlevalve(NV14Y)todesiredwetnessor
drynessoffoamfollowingthestepsbelow:
a. Closeneedlevalvecompletelyinclockwisedirecon.
b. Openneedlevalveincounter-clockwisedirecon3
completeturns.
c. Connuetoopenvalvein¼turnincrementsallowing30
secondsbetweenadjustmentsunlproperconsistency
offoamisachieved.
Aer Use Instrucons:
1. Flushtheunitwithfreshwaterfor5minutes.
2. Disconnecttheairlinefromtheairng(AP25)and
relieveanyremainingpressureinthesystembyopening
thedischargeballvalve(HV60).
3. Closetheballvalve(HV60)aerallpressurehasbeen
relievedfromthesystem.
Maintenance Instrucons:
Tokeepyourportabletankfoameroperangproperly,
periodicallyperformthefollowingmaintenanceprocedures:
• Checktheairpump(P56/P56K/P56V)forwearandleaks.
• Inspecthosesforleaksorexcessivewear.Makesureall
hoseclampsareingoodcondionandproperlysecured.
• Replacelter(AFR25)inregulator(R25)asneeded.
• Checkthesucontubeandscreenfordebrisandcleanas
needed.
• Draincompressortankonaregularbasistoensureproper
operaonofpump.
Troubleshoong Instrucons:
• Checktoensurethedischargehoseisuncoiledproperly,
andthattherearenokinksthatcouldobstructuidow.
• Checkairregulatorbowl(ABR25)fordebrissuchas
water,oil,orrustparcles.Cleanbyunthreadingtheair
regulatorbowlfromtheairregulator(R25).
• Ifneedlevalve(NV14Y)valveisopentoofar,thepump
(P56/P56K/P56V)willcycleimproperlyduetolackofair
pressure.Ifthisoccurs,resetneedlevalveasdescribedin
OperaonInstrucon#4.
• Makesureproperfoamingchemicalandconcentraonis
beingused.
• Ifairpassesthroughthepump(P56/P56K/P56V)without
cycling,thepumpneedstobereplaced.
• Iffoamsoluonbacksupintoairregulatorbowl(ABR25),
thecheckvalve(CV38)needstobereplaced.
• Iffoamcomesoutwet,nomaerwheretheneedlevalve
(NV14Y)isposioned,thecheckvalve(CV38)mayneedto
bereplaced.
• Checkforproperairpressureonairgauge(AG100).Air
regulator(R25)isfactorysetat50psi(3.4bar).Operang
rangeis40to80psi(3to5bar)with5to10CFM(141.64
to283.30l/min)
• Iftheunitfoamsatareducedpressure:
o Checktheaircompressorsupplyingtheunit.Ifthe
pressureislessthan40psi,turnthefoamunito
unlthecompressorcancatchup.
o Iftheairsupplyis50psi(4.14bar)orabove,check
theAG100,whichshouldreadnear50psi(4.14bar).
IftheAG100ismoreorlessthan50psi(4.14bar),
adjustthepressurebyturningtheknobonthetopof
theairregulator(R25).
o Ifbothoftheaboveareokay,thestainlesssteel
mixingmesh(SS-MESH)couldbeplugged.Remove
andcleanitbyfollowingtheinstruconsbelow:
1. Besurethefoamunitisnotpluggedintoanair
supplyandbesuretorelieveallstoredpressure
intheunitbyhavingtheballvalve(HV60)inthe
openposion.
2. Removethestainlessadaptor(HBSS1234)from
theteeng(SST12HB38).
3. Removethescreenandthemixingmeshfrom
insidetheteeng(SST12HB38).
4. Cleananyparclesfromthemixingmeshand
thescreen.
5. Replacethemixingmeshandthenthescreen
intothebackoftheteeandscrewthestainless
adaptorbackintothetee.Itisrecommended
touseapipethreadsealantwhenreinstalling
thestainlessadaptorbackintotheteeng
(SST12HB38).Ifthemixingmeshhasalotof
foreignparclesinit,makesurethestrainer
(STR38-IL)issllinplace.
• Checkforpluggedstrainer(STR38-IL).Replacestrainerif
necessary.Strainermustbeused.
Page4of6|10212015
User Manual: Rotomolded Portable Foam Units | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-30N, FI-30NK, FI-30NV, FI-30N-ST, FI-30NK-ST, FI-30NV-ST
SSP12
AS1-VS
CST5SS-L
DP-A
DFP7
(see parts list
for color opons)
SSAXLE20.5
FWAX15
FI-30N-HNDL
TANK-30N
W15
CST5SS
FWAX15
PVCV34FM
FW38X78
COT
AHB-3816
TANK ASSEMBLY
ITEM NUMBER: TANK-30N-A
HBSS1234
H34B-H
(Available per .)
SSC34
HOSE AND WAND ASSEMBLY
ITEM NUMBER: SSWA38-HA30
HBSS1234 HHSB1238 W387HV60
ZEROTIPFOAMWANDASSEMBLY
ITEMNUMBER:SSWA38
30(9m)HOSEASSEMBLY
ITEMNUMBER:H34-30
HBSS1234 SN1212HV60 PW10 ST80200
FAN TIP FOAM WAND ASSEMBLY
ITEM NUMBER: PWA34-ST
AKSS34
ANTI-KINK SPRING ASSEMBLY
ITEM NUMBER: AKSS34
Page 5 of 6 | 10212015
User Manual: Rotomolded Portable Foam Units | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-30N, FI-30NK, FI-30NV, FI-30N-ST, FI-30NK-ST, FI-30NV-ST
NV14Y
FWP12
SSA14
AP25
HBSS1234
PLATE ASSEMBLY
ITEM NUMBER (Santoprenepump): PA-PF34
ITEM NUMBER (Kalrezpump): PA-PF34K
ITEM NUMBER (Vitonpump): PA-PF34V
P56-BRKT-SCREW
HBSSEL1438
NV14Y
HBSS1438
SSC38EC14-2
SSC38
P56, P56K, or P56V
HBSSEL1814
P56-BRKT
R25
SST12HB38
HBSSEL1438
AG100
CV38
Plate - Inside View
Plate - Back View
HHPB3414
STR38-IL
HBSSEL1438
SSC38
BPS-58SO
PVCV34FM
BPS-58SO
OPTIONAL COMPONENTS
WATERSEPARATOR
ITEMNUMBER:WS-20CFM
30(9m)AIRHOSEASSEMBLY
ITEMNUMBER:AH30
Page 6 of 6 | 10212015
User Manual: Rotomolded Portable Foam Units | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-30N, FI-30NK, FI-30NV, FI-30N-ST, FI-30NK-ST, FI-30NV-ST
ITEM NUMBER DESCRIPTION
AG100 1.5inDRYMODEL20DUALSCALEGAUGE
AHB-3816 ALLENHEADBOLT3/8-16
AKSS34 SSANTI-KINKSPRINGFOR3/4INCHHOSE
AP25 PLUG1/4NPTMAIRFITTING-BRASS
AS1-VS 1/4-20X1/2PHILTRUSSMACHSCREW19-8W/516
ORANGEVIBRASEALPATCH
AW516 5/16LONGARMHEXKEYHARD#519011
B8X58 8X5/8inchSTAINLESSSTEELSHEETMETALSCREW
BPS-58SO BackPanelScrew-5/8inchwithStandO
COT 1/8X1COTTERPIN18-8S/S
CST5SS 5inS.S.SWIVELCASTERWITH4INWHEEL
CST5SS-L 5inS.S.SWIVELCASTERWITH4INWHEELANDLOCK
CV38 PVCCHECKVALVE3/8BARBS-SSSPRING
DFP7 7INCHHINGEDCAPINCLUDESLIDFLANGEANDHINGE
PIN
DFP7-C 7INCHDRAINCAPPOLYPROBLACK
DFP7-F 7INCHTANKLIDFLANGEPOLYPRO
DFP7-PIN HINGEPINFOR7INCHFILLCAPANDFLANGE
DFP7-C-BL 7INCHFILLCAPPOLYPROBLUEPANTONE
DFP7-C-GN 7INCHFILLCAPPOLYPROGREENPANTONE
DFP7-C-RD 7INCHFILLCAPPOLYPROREDPANTONE
DFP7-C-YL 7INCHFILLCAPPOLYPROYELLOWPANTONE
DP-A DRAINPLUGASSEMBLYFORTANK-10NTANK-20N
DP FRONTDRAINPLUGFORPORTABLEUNITPOLYPRO
DP-G FKMSQUARECUTDRAINPLUGGASKET
DP-INSERT 304STAINLESSDRAINPLUGINSERT
EC14-2 OETIKERCLAMP13.8
EC75 OETIKERCLAMP-12/04/07
F34SS-L SSCRIPMFERRULE1.90inchesX1.5inchesLONG
F38SS STAINLESS3/8INCHFERRULE
FACI14 FEMALECOUPLER-1/4inNPTF
FW38X78 FLATWASHER3/8X7/8X13/32X.050
FWAX15 FLATAXLEWASHER
FWP12 7/8IDX1.5ODX0.05THKSSFW
FWP14 C-8161/2inSSWASHER
H14B-H 1/4INCHBLUEHOSE-Availableper.
H34B-H 3/4INCHBLUEHOSE-Availableper.
H38B-H 3/8INCHBLUEHOSE-Availableper.
HBBF1438 BRASS1/4inFPTX3/8inHOSEBARB
HBSS1234 STAINLESSHOSEBARB1/2X3/4
HBSS1438 STAINLESSHOSEBARB1/4MPTX3/8BARB
HBSSEL1438 STAINLESSHOSEBARBELBOW1/4INCHNPTX3/8HOSE
BARB
HBSSEL1814 304STAINLESSELBOW1/8INCHNPTX1/4INCHHOSE
BARB
HHPB3414 HEXHEADPOLYREDUCERBUSHING3/4X1/4
HHSB1238 HEXHEADS.S.REDUCERBUSHING1/2inX3/8
HV60 1/2inSTAINLESSBALLVALVE-w/WELDEDNUT
NV14Y FLOWCONTROLVALVE-INCLUDESBLACKKNOB
NV14Y-HNDL KNOBFOR2839-1/4NEEDLEVALVE
P56 5700SANTOPUMP
P56K 5700PUMPWITHKALREZSEALS
P56V FLOJETG57PUMPWITHVITON
20756103B PolyproG57AirPortxHBStraight,w/Vitono-ring
HB14P 1/4inBRASSHBAIRFITTING/G57/P56
HB5638 HOSEBARBFORP56PUMP
HB5638K HOSEBARBFORP56KPUMP
HB5638V HOSEBARBFORP56VPUMP
P56-BRKT PUMPBRACKET-STAINLESSSTEEL
P56-BRKT-SCREW HILOSCREWFORRETAININGP56-BRKT
PLPF PORTABLEFOAMERBACKPLATEW/HINGEANDHOLES
PLPF-PIN 302STAINLESSPORTABLEPLATEHINGEPIN
PVCV34FM PVCVALVE3/4inFPTX3/4inMPT
PW10 3/4inBLACKPOLYPROX10in-FPTBE-SCH.80
R25 AIRREGULATORINCLUDESAIRFILTERANDBOWL
AFR25 AIRFILTERforR25
ABR25 METALAIRBOWLforR25
S142058-VS 1/4-20X5/8PHILTRUSSMACHINESCREW18-8W/#516
VIBRASEALORANGEPATCH
S5161812 5/16-18x1/2PhilPan18-8
SN1212 1/2inHEXSTAINLESSSTEELNIPPLE
SSA14 SS304MALE/FEMALEADAPTOR1/4NPTX1/4NPT
SSAXLE20.5 STAINLESSSTEELAXLE20.5INCHESLONGBY5/8INCHIN
DIAMETERDRILLEDANDBEVELED
SSC34 WORMGEARCLAMP,S/S(.75-1.25)
SSC38 WORMGEARCLAMP,S/S(.25-.63)
SS-MESH STAINLESSSTEELMESHWITHSSSTFORREPLACEMENT
SSST SCREENDISC.687DIA.10X10MESH@.020DIA.
SSP12 STAINLESSSTEELAXLEPLATE-2.5inchX1inch-2HOLE
ST80200 VEEJETNOZZLE,BRASS80200
SST12HB38 STAINLESSTEECOMBO1/2inFPTX3/8inBARBWITH
SSSTANDS.S.MESH
STR38-IL INLINESTRAINER3/8BARB20MESH304STAINLESS
EDPMGSKT
TANK-30N ROTOMOLDED30GALLONUNITW/HANDLE
TANK-30N-HNDL REPLACEMENTHANDLEFORTANK-30N
TW916 1/2INTTOOTHL/W410SS
W15 NONMARKINGWHEELFORPORTABLEUNITS
W387 S.S.304SPRAYWAND3/8inMPTX7inLONG-THREAD
ONONEEND
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Nilfisk FI-30N User manual

Type
User manual

Nilfisk FI-30N is a portable foam equipment designed for cleaning and sanitizing various surfaces with foam. It features a 30-gallon tank capacity, reinforced hose, adjustable foam output, and a discharge wand with vibration control. The device is powered by compressed air and can generate foam distances of up to 30 feet. With its sturdy construction and easy operation, the Nilfisk FI-30N is suitable for use in industries, food processing plants, and other commercial applications.

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