Trion 259941-001 Owner's manual

Category
Dehumidifiers
Type
Owner's manual

This manual is also suitable for

User and Maintenance Manual
for the Homeowner
and
Installation Instructions
for the Contractor
ACU-STEAM™ Humidier
by Thermolec
Please read this manual carefully before beginning installation.
Important Notice to the Contractor :
Once the installation is complete, please leave this manual with the customer for future reference.
!
CONTRACTOR
1. Warnings and Disclaimer – Installation Precautions
Please read and understand the warnings and instructions fully before you begin this installation and keep
them for future reference.
The manufacturer will assume no responsibility and the warranty will be void if the installer or the user does not
adhere to the following precautions :
1.1 Thishumidierwillbeconnectedtoandusedunderwaterpressureanditmustbeinstalledinsucha
way that if a leak occurs, the water could not cause any damage to the property. Make sure all water
connections are properly installed or a water leak could occur.
1.2 Thishumidierisintendedforuseonforcedwarmaircirculationfurnaces,aswellasmulti-fuel
furnaces, which have, at least, one supply duct connected to the furnace and where a positive air
pressure can be measured.
1.3 Donotinstallahumidierwherethesurroundingtemperaturemaybe32ºF(0ºC)orcolder.Freezing
waterwilldamagethehumidierandmayburstthesupplyline,resultinginpropertydamage.
1.4 Donotinstallthehumidierdirectlyonthefurnacehousing.
1.5 Always check that you are not about to cut or drill into an air conditioning coil or electrical accessory
during installation.
1.6 Donotinstallahumidierifthecitywaterpressureexceeds90psi.Checkthelocalcodesrelatedto
pressure reduction.
1.7 Do not install the steam delivery stub or steam diffuser in the supply duct ifthepressureexceeds0.5”
WaterColumn(0.125kPa).
1.8 Theinstallation,wiringandplumbingofthehumidiermustcomplywithnational,stateandlocal
electrical, plumbing and building codes.
1.9 Electricalwiringandwaterlinesmustnotcomeincontactwithsharpedgesorhotsurfaces.
1.10 Makecertainanappropriatedrainsystemisinstalledandthereisnoresistancetotheowofthe
discharged water.
1.11 Do not set the humidity level higher than that recommended or condensation damage will occur.
1.12 Please beware of sharp edges when you cut into a metal duct.
1.13 Always shut the power off before you start the installation or when doing maintenance. An electric
shockfrom120or240voltscouldcauseseriousinjuryordeath.
1.14 When you perform maintenance, please be careful because the unit can be extremely hot. Always
allow enough time for the unit to cool down.
1.15 Topreventelectricshockorinjuries,neveroperatethehumidierwithoutthecoverastherearehigh
voltage and high temperatur components inside.
1.16 Thishumidierwillonlyworkwithnondemineralizedwater.Themaximumwatersupplytemperatureis
86ºF(30ºC)
HOME OWNER
Page 1
Instructions and User Manual for the Homeowner
2. View of the unit
2.1 Externalviewofthehumidier.Fig. 2a
2.2 Water Tank Top View. Please see Fig.2b.
2.3 Water tank Side View. Please see Fig.2c.











Fig. 2c
Fig. 2b
HOME OWNER
Page 2
3. Startup
3.1 Thestartupofthehumidierisdoneinasfollows:
PutthemainpowerONattheelectricalpanel.ThegreenpilotlightcomesON.Thehumidieris
ready to work.
Open the water supply valve.
Adjusttheknobonthehumidistat.
Note:Thehumidiermayperformaushcyclepriortoproducinghumidity.IftheyellowdrainLEDislitand
the unit appears not to be operating properly, allow the unit at least 15 minutes to begin normal operation. This
is considered normal as the control system ensures that all systems are stable before operation.
Working Principle :
3.2 Unlikeothertypesofhumidierswhichproducehumiditybypassingwarmaironawatercurtain,a
rotatingpadoranothertypeofmedia,thishumidierproduceshumidityfromsteam dispersed directly into the
supply duct.
3.3 Ahumidistat(installedeitheronthewallortheairreturnduct)controlstheunit.Adjustthesetpointof
thehumidistataccordingtoyourneedorcomfort.Pleasereadthenextsectionaboutthehumiditycontrol.
3.4 Whenthehumidistatsensesaneedforhumidity,itstartsthehumidicationprocess.
3.5 Thetankllswithwater.
3.6 Theelectroniccontrolstartsthefaninthefurnacetomovetheairasthehumidierstartsboilingwater
andproducingsteam.Ifthefancannotstart(i.e.thereisnoairmovementtotransportthesteamorinsufcient
airpressure),thehumidierstopsitself.Pleasenotethatitmaytakeafewminutestobringthewatertoaboil.
Thesteamexitsthewatertankthroughthesteamhose,movestothesteamdeliverytubeinstalledinthewarm
airductandisreleasedintotheductwhereitmixeswiththemovingair.
3.7 As water evaporates, the electric valve opens as needed to replenish the water in the tank.
3.8 Whenthehumidityreachesthedesiredlevel,thehumidierstopsproducingsteam.Inorderto
eliminatetheresiduesandkeepthetankascleanaspossible,thehumidieralsodrainsafteracertainnumber
ofboiling/rellcycles.ThisisdeterminedbytheDIPswitchesonthelowerrightcorneroftheelectronic
controlboard.Ifthereisstillademandfromthehumidistatafterdraining,thetankrellsandstartstoproduce
steamagain.Thisprocessispartoftheself-cleaningfeature.
3.9 Whenthehumidistatissatised,thefancontinuestorunforashortperiodoftimeinordertoeliminate
thesteamfromtheductsandtheunitgoestoreadymode,waitingforthenextcallfromthehumidistat.
HOME OWNER
Page 3
4. How to Control the Humidity
4.1 Humidity level and comfort are personal matters but it is generally acknowledged that a Relative
Humidityof35-40%isdesirable.However,youshouldtaketheoutsidetemperatureintoconsiderationbefore
setting the humidity level in order to avoid condensation on the windows.
4.2 IfyouinstalledaComfortSteamhumidistatandanoutdoorsensor,asetpointadjustmentwillbedone
automatically as the outdoor temperature falls. The outdoor sensor reduces the setting of the humidistat
according to the outdoor temperature during cold days without having to set the humidistat knob manually.
It does the opposite during mild days. Please see Fig.4b for the percentage of relative humidity on
theelectronichumidistatlabel.Themiddleofthescalecorrespondstothemiddleofthecomfortzone,
approximately35%RH(RelativeHumidity).
4.3 Ifyouareusingamechanicalorotherhumidistat,theadjustmentaccordingtotheoutsidetemperature
willhavetobedonemanually.Foryourinformation,thefollowingtableshowstherecommendedsettingofthe
humidistat according to the outside temperature. Please see Fig.4a.
.
4.4 No matter which humidistat system you are using, please be aware that the humidity level cannot
adjustquickly.Itmaytakesometimetobuildupthehumiditytoyourcomfortlevel.Dependingonthedryness
of the house, carpets, furniture, drapes and wood will absorb moisture before you can feel the change.
4.5 If the house remains unoccupied during the winter season, set the humidistat to the minimum set point
in order to prevent condensation.
Fig. 4b
!
H U M I D I F I C A T I O N S Y S T E M
COMFORTSTEAM
35
30
20
40
50
Outside Temprature Recommended Setting
-22ºF (-30ºC) 15%
-13ºF (-25ºC) 20%
-4ºF (-20ºC) 25%
+5ºF (-15ºC) 30%
+14ºF (-10ºC) 35%
above
23ºF (-5ºC) 40%
Fig. 4a
HOME OWNER
Page 4
5. Functions of the Electronic Circuit
5.1 Theelectronicboardlocatedinsidetheunitcontrolsallthehumidierfunctions.Thefrontpanelis
equippedwithpilotlightsindicatingthestatusofthehumidier.PleaseseeFig.5a.
Please refer to Article 5.2 for the description of the functions.
Theredpilotlight,whichisawarninglight,caneitherglowallthetimeorashwhenactivated.
Incaseoferror,thehumidierentersstand-bymode.Theashingofthepilotlightsindicateswhicherror
happened.Theerrorrecognitionsequenceisasfollows:
The green pilot light near the power button blinks once;
Theredlightashesacertain number of times, this is the error code;
A pause with no light at all;
Another blink of the green light, once;
Anotherseriesofashing of the red light;
And so on until the condition is reset or service is performed.
ShuttingthepowerOFFatthebreakerinthemainpanelordepressingthepowerbuttonuntilthe
green light is fully on will reset the error code.
5.2 TheCOMFORTSTEAMhumidistatalsohastwopilotlightstoindicatethecurrentstatus.
The green light is lit when the humidistat is demanding for humidity, thus activating the boiling cycle. The red
lightindicatesawarningandreproducesthesamewarningcodeastheredlightonthehumidiercontrol
panel.Ifevertheredlightislitorashingonthehumidistat,youknowimmediatelythatthehumidierneeds
attention.
Display Status Description
On/Standby
Greenlight OFF  Thehumidierhasnopower–BreakerisOFF.
Blinking Thehumidierhaspower,butisinstandbymode.
ON Thehumidierhaspowerandisfunctional.
Whitebutton Presstoputthehumidierinstand-bymode.
The green light is blinking.
Press and keep depressed 3 seconds to power
orresetthehumidier.ThegreenlightisON.
!
On/Standby - Green
Fan
Warning
Steam
Fill
Drain
- White
- Red
- White
- Blue
- Yellow
Fig. 5a
Mode
HOME OWNER
Page 5
Fan
White light ON The fan control is activated.
Warning
Red light ON An abnormal condition occurred.
Please refer to the error code table in Section 7.
Steam
Whitelight ON Thehumidierisheatingwatertoproducesteam.
Filling cycle
Bluelight ON Theelectricwatervalveisopenthusllingthe
humidier.
Draining cycle
Yellowlight ON Thehumidierisindrainingmode.
White button Not active on residential models.
!
HOME OWNER
Page 6
6. What To Do if a Malfunction Occurs
6.1 ShutthemainpowerOFFandrestartthehumidiertoseeiftheerrorcodedisappears.
6.2 If you see a water leak, follow the water supply tube and close the valve installed on the water pipe
locatednearthehumidier.
6.3 Please refer to the error code table to identify the possible cause of the malfunction and the actions that
you can take.
6.4 Shouldtheproblempersist,pleasecallyourservicecompany.Theyarethebestqualiedtohelpyou
quickly.Describetheproblemtothemandmentiontheerrorcodeyouobservedonthefrontpanel.Theymay
helpyousolvetheproblemoverthephone.Ifneeded,theywillxtheproblemthemselvesorcallourtechnical
service.
6.5 Shouldyouattempttolookattheunityourself,pleaseapplyallappropriatesafetymeasures.-Shutthe
mainpowerOFFandwait for the unit to cool before you open it.
7. Description of Error Codes
Number of
ashes of the
red light
Error Description Humidier Status
Actions to be Taken
by the Owner
Reset
OFF
No error The humidier is working ne None
Continuous
ON
There is water in the
pan under the tank.
Risk of overow. Humidier stops
itself.
Turn the main power OFF, then
- Open the unit and check for leaks
- Check the drain tube
- Close the supply valve and call for
service
Automatic Reset when
switching main power ON
again.
1
Problem with the water
level sensors inside the
unit.
Internal problem - Humidier cannot
read the water level properly and
stops itself.
Turn the main power OFF, then call
your service company
Automatic Reset when
switching main power ON
again.
3
Inadequate water
supply.
Humidier cannot ll properly and
stops itself - Heating elements and
supply valve are switched off.
Turn the main power OFF, then
- Check the water supply circuit
- Check if the water supply valve is
open.
- Call your service company
Automatic Reset when
switching main power ON
again.
4
Inadequate drainage.
Humidier cannot drain properly - Risk
of overow - the unit stops itself.
Turn the main power OFF, then
- Close the supply valve
- Call your service company
Automatic Reset when
switching main power ON
again.
5
Not enough air ow or
pressure in the supply
duct.
Humidier stops itself.
Turn the main power OFF, then
- Check the air lter in the furnace.
It may be clogged up
- Call your service company
Automatic Reset when
error conditions disappear.
6
Temperature inside the
tank exceeded the high
temperature limit and
the safety switch has
tripped.
This is a very serious condition.
The humidier stops itself and cannot
restart without service.
Turn the main power OFF, then
- Call your service company
Only the service company
can reset the unit after
checking all functions.
HOME OWNER
Page 7
8. Cleaning the tank
As with any device evaporating water, some minerals normally dissolved in the water may create deposits
insideoftheunit.Eventhoughtheunitisdrainingandushingitselfduringnormaloperation,itwillrequirea
bit of maintenance from time to time.
WARNING :
The water tank and its contents can become extremely hot. Please be careful when you handle it.
The tank may have water inside.
8.1 Todrainthehumidier,ensurethatthehumidistatiscallingforhumidity(Youmayhavetoadjustthe
setpointhighertomakethishappen),thencyclethemainpowerandtheunitwillenteradraincycle.Itmay
takeafewminutesforthetanktobeginllingasitneedstodotoenvokethesiphondrainingsystem.Once
theunitisdrained,therewillbeapproximatelyoneinchofwaterinthebottomofthetank.Atthistimethemain
power should be turned off and the unit should be allowed to cool.
Wait until the unit has cooled before proceeding with the following steps.
8.2 Beforeproceeding,ensurethemainpowerisOFF.
8.3 Remove the cover by turning the two 1/4 turn screws to the left.
8.4 Unplugthewhitequickconnectwireconnectedonthewaterpanatthebottomoftheunit.Thiswireis
connectedtotheoverowsensor.PleaseseeFig.8a.
White Wire
Main drain Tube
Overflow Pan
1. Lift
2. Pull
Overflow
Drain Tube
Rigid Drain Pipe
Overflow Sensor
Fig. 8a
HOME OWNER
Page 8
8.5 Pull the plastic tube attached to the bottom of the unit out of the rigid drain pipe on the wall. You do not
havetoremovetheplastictubeattachedtothebottomofthepan.Removetheoverowpanfromtheunitby
slightly loosening the front screw then lifting the front of the pan off the screw and pulling it towards you. Please
see Fig.8a. Remove the main drain tube from the rigid drain pipe attached to the wall and check that they are
both clean and clear from deposits.
8.6 Check that the water tank is not too hot to handle. Unfasten the latch around the water tank and remove
thetankfromthemainbodyofthehumidierbypullingitdown.Whenyouremovethetank,itispossibleto
cleantheroundo-ringgasket,butdon’tdiscardit.
NOTE :This round gasket is mandatory and the unit will not work properly without it.
8.7 Soap or vinegar can be used to clean the water tank, the heating element and the tips of the level
sensors. Other cleaning products used to remove scale, lime or calcium are also available on the market, but
DO NOT use a metal brush or any strong acids to clean the tank as they may damage the stainless steel.
8.8 Once completed, reinstall the round gasket around the water tank collar. Please see Fig.8b. Align the
twoarrowslocatedatthefrontofthetankandthexedpartwhileliftingthetankinplace.PleaseseeFig.8c.
Apply even pressure to secure the tank properly in the top part. Then close the latch holding the tank in
position.Verifythattheo-ringgasketandtankareseatedproperly.
Fig. 8b
Fig. 8c
HOME OWNER
Page9
8.9 Puttheoverowpanunderthetankbysittingitbackonitsholdingscrews.
8.10 Reconnectthewhitewireoftheoverowsensoronthewaterpan.
8.11 Puttheoverowandmaindraintubesbackintotherigiddrainpipeattachedtothewall.
8.12 Putthecoverbackonthehumidierandlockitwiththetwoquarter-turnscrews.
8.13 Whennished,turnthemainpowerback“ON”andreadjustthehumidistattoit’sprevioussetpoint.
HOME OWNER
Page10
9. Preventative Maintenance
9.1 Preventivemaintenancetobeperformedeverytwoyears.
In order to avoid problems due to accumulation of deposits, we suggest that you replace the centre metal tube,
thesiliconedraintubeandthelowlevelsensor.Wealsosuggestyoureplacetheroundo-ringgasketaround
thetank.Allthesecomponentsareavailableinatune-upkit.
9.2 TopreparefortheSummerSeason
Shut the main power OFF
Shut the water supply valve
Perform a complete maintenance as described in section 8
Dry the inside of the tank
HOME OWNER
Page 11
10. Warranty
10.1 Herrmidier,warrantsagainstdefectsinmaterialandworkmanshipthesteamhumidierandallits
componentsfortwo(2)yearsafterdateofshipmentfromitsfactory.
10.2 Anyclaimunderthiswarrantyshallbeconsideredonlyiftheproducthasbeeninstalledandoperatedin
accordance with these written instructions.
10.3 AnymisuseofthesystemoranyrepairbypersonsotherthanthoseauthorizedbyHerrmidier,carried
out without its written consent, voids this warranty.
10.4 Herrmidier’sresponsibilityshallbelimitedinanycasetothereplacementorrepair,initsfactoryorin
theeld,byitsownpersonnelorbyotherschosenbyHerrmidier,atitsoption,ofsuchsteamhumidieror
parts thereof, as shall prove to be defective within the warranty period.
10.5 Herrmidierwillnotbeheldresponsibleforaccidentalorconsequentialdamages,norfordelays,norfor
damagescausedbythereplacementofthesaiddefectivesteamhumidier.
Herrmidier,Inc.
101McNeillRd,
Sanford,NC27330
HOME OWNER
Page 12
Detailed Instructions for the Contractor
11. Unpacking the Unit
11.1 Contents
Pleaseinspectthecarton’scontentsandreportanymissingpartsordamageimmediately.
1SteamHumidierUnit
1MainDraintube(32”long–alreadyinstalledandcoiledinsidetheunit)
1Steamhose(2feetor4feetlongx1inchI.D.)-dependingonmodel
1Steamdeliverytube(6”L)ordiffuser(12”,15”or19”L,dependingonthehumidiermodel)
1 Instruction and maintenance manual
1 Plastic bag containing installation material and hardware as follows:
2Adjustablehoseclipsforthesteamhose
1Waterhammerabsorber(Redrubberhosewithtwobrassttings)NotsuppliedwithmodelCFS-05B
1Smallbag-KIT#10S
1Watersupplytube(1/4”dia.x7’long)
1OverowDraintubeforthepan(7/16”dia.x24”long)
1Pitottubewithplastictube(5/16”dia.X48”long)
NOTE : The electronic humidistat and the outdoor reset sensor are optional. They may be purchased
separately.Thehumidistatcanbeeitherwalltype(RH)orducttype(DH).
11.2 Water Tank Detailed View. Please see Fig.11a.











Fig. 11a
CONTRACTOR
Page 13
CONTRACTOR
12. Dimensions and Available Models
12.1 Humidierdimensions Fig. 12a
12.2 Available models Fig. 12b
14”
13”
11 5/8”
9”
!
H U M I D I F I C A T I O N S Y S T E M
Capacity
Model Lbs/Hr Power Voltage Current
(Kw) (V) (A)
CFS-05x 4.5 1.5 120 12.5
CFS-10 9.0 3 240/120 12.5
CFS-15 12.0 4 240/120 16.7
CONTRACTOR
Page 14
13. Detailed View and Wiring
View of the top of the unit. Fig. 13a
Green
Yellow
White
Red
Red
Black
Black
Blue
Blue
Heating
Element
Electric
Valve
Steam Outlet
Level
Sensors
High Level
Low Level
Manual
Thermal
Cut-out
Water Pan
White
CONTRACTOR
Page 15
View and list of the wire harness by color and function. Please see Fig.13b & Fig.13c.
FAN
G IN24V
ALARM
H-STAT
A A
Green
Blue
Blue
Red
Red
White
Yellow
Fig 13b
Fan
Relay
Element
Relay
Element
Relay
Transformer
Fuse
Overflow Sensor
connection
On/Standby
Switch
On/Standby LED
Fan LED
Alarm LED
Steam LED
Fill LED
Drain LED
Ground
connection
Neutral
connection









Description of Wire Harness
Color
Function Connected to
Green
Grounds the electronic board to
the tank for the level sensors
Bracketofthehighlimit
cut-out
Blue/Blue
Pair
Powers the electric valve with
24 VDC
ElectricValve
Red/Red
Pair
Overheat signal High-LimitCut-Out
White Reads the low water level LowLevelSensor
Yellow Reads the high water level HighLevelSensor
Fig. 13c
CONTRACTOR
Page 16
Note: Please read sections 14 and 15 before proceeding.
14. Installing the Steam Hose and the Steam Diffuser
14.1 Properinstallationofthesteamdeliverytube/diffuserandsteamhoseiscriticalforthetrouble-
freeoperationofthehumidier.Pleasendanaccessiblelocationontheductandmakesureyouhavea
minimum length of 35”ofstraightductdownstream(withoutelbowsorotherobstructionsonwhichthesteam
couldcondense),toallowthesteamtodisperseeasilyintotheairow.Onceasuitablelocationhasbeenfound
makea11/8”middleinsertionholeinthewarmairductforthesteamdiffuser.Forahorizontalduct,makethe
11/8”holeinthelowerthirdoftheductheight.PleaseseeFig.14a.Foraverticalduct,makethe11/8”holein
the middle of the duct. Please see Fig.14b.
Note:ForHighVelocitysystems,thediffusershouldbeinstalledintheRETURNandnot the warm air duct.
Warning:Beforeinstallinganythingonaduct,alwayscheckthatyouarenotabouttocutordrillintoanair
conditioning coil or electrical accessories.
14.2 Insertthesteamdeliverytube/diffuserinductandalignarrowtopointup.Fastenthesteamdiffuserto
theductusingfour#8x1/2”screwsprovided.inKit#10S.Makesuretheholesonthesteamdiffuser,where
thesteamexitsfrom,arepointingup.PleaseseeFig.14c.
14.3 Install one end of the steam hose onto the steam diffuser using a hose clamp and tighten it.
Fig. 14a HORIZONTAL DUCT
1/3 H
H
Fig. 14b VERTICAL DUCT
W
Air flow
Air flow
W/2
Fig. 14c
UP
CONTRACTOR
Page 17
14.4 Afterinstallingthehumidier(Section15)usethesecondsuppliedhoseclamp,toinstalltheotherend
of the steam hose onto the steam outlet on the top of the water tank and tighten it.
Never try to reduce the diameter of the steam hose or any added rigid piping. It has to be the same as the
diameterofthehumidiertopsteamoutlettting.Thesteammustowwithoutobstruction.
WARNING : Do not let the hose sag when it is connected to the duct. Please see Fig.14d.
Asufcientslopewithno horizontal section is mandatorytoallowanycondensationtoowbacknaturally
to the water tank. Please see Fig.14e. If condensation water accumulates in the hose, the steam will not be
abletoescapenormallythroughthesteamdeliverytube/diffuserandwillleadtoamalfunctionofthehumidier.
Please keep in mind that the hose will soften when heated and will have a tendency to sag.
NOTE : If it is not possible to get enough slope for the condensation to return properly to the water tank, then
anS-shapedsteamtrap(notsupplied)mustbeinstalledatthelowestpointofthesteamhose.Thissteamtrap
hoseshouldhaveaminimumheightof4”.PleaseseeFig.14f.
Warm air duct
Warm air duct
Warm air Duct

WRONG
Fig. 14d
IDEAL
Fig. 14e
Min. 12”
CORRECT
Fig. 14f
Unit must be installed a
minimum of 12” below
the steam delivery tube.
Continuous slope without
sagging is MANDATORY.
Cut hose to the shortest
length possible.
CONTRACTOR
Page 18
15. Installing the Humidier
Foreaseofservice,keepaminimumspaceof24”infrontoftheunit.
15.1 Remove the cover by turning the two 1/4 turn screws to the left and pull the cover towards you.
15.2 Removethewhitewireconnectedonthewaterpanatthebottomoftheunit.Thisistheoverow
sensor.
15.3 Remove the water pan by lifting the front off its holding screw and pull towards you. Do not remove
thosescrewsfromthehumidiermiddlewall.
15.4 Thehumidiermustbeinstalledonaverticalsurface.Becauseofthelengthofthesteamhose
supplied, select the location of the unit as close as possiblewithinamaximumof2feetofthesteamdelivery
tube/diffuser. Please see Fig.15.afornecessaryclearancesaroundthehumidier.
REMINDER :
Neverinstallthehumidierdirectlyonthefurnacebodyasthiscouldvoidyourfurnacewarranty.
12”
6”
3”
12”
Fig. 15a
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Trion 259941-001 Owner's manual

Category
Dehumidifiers
Type
Owner's manual
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