Toro TimeCutter HD XS5450 Riding Mower User manual

Category
Lawnmowers
Type
User manual
FormNo.3425-751RevA
TimeCutter
®
HDX4850,X5450,
XS4850,orXS5450RidingMower
ModelNo.74874—SerialNo.400000000andUp
ModelNo.74876—SerialNo.400000000andUp
ModelNo.74886—SerialNo.400000000andUp
ModelNo.74888—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3425-751*A
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesignicantlylower.Pleasereferto
theenginemanufacturer’sinformationincludedwith
themachine.
Gotowww.Toro.comtoviewspecicationsonyour
model.
Important:IfyouareusingamachinewithaToro
engineabove1500m(5,000ft)foracontinuous
period,ensurethattheHighAltitudeKithasbeen
installedsothattheenginemeetsCARB/EPA
emissionregulations.TheHighAltitudeKit
increasesengineperformancewhilepreventing
spark-plugfouling,hardstarting,andincreased
emissions.Onceyouhaveinstalledthekit,attach
thehigh-altitudelabelnexttotheserialdecalon
themachine.ContactanyAuthorizedToroService
DealertoobtaintheproperHighAltitudeKitand
high-altitudelabelforyourmachine.Tolocate
adealerconvenienttoyou,accessourwebsite
atwww.Toro.comorcontactourToroCustomer
CareDepartmentatthenumber(s)listedinyour
EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe
enginetoitsoriginalfactorycongurationwhen
runningtheengineunder1500m(5,000ft).Do
notoperateanenginethathasbeenconverted
forhigh-altitudeuseatloweraltitudes;otherwise,
youcouldoverheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachine
hasbeenconvertedforhigh-altitudeuse,lookfor
thefollowinglabel.
decal127-9363
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyhomeownersinresidentialapplications.Itis
designedprimarilyforcuttinggrassonwell-maintained
lawns.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g234368
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthe
spacebelow:
ModelNo.
SerialNo.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
SafetyAlertSymbol............................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................12
Controls...........................................................12
BeforeOperation.................................................14
BeforeOperationSafety...................................14
Pre-Start...........................................................14
FuelSafety.......................................................15
AddingFuel......................................................16
PerformingDailyMaintenance..........................16
BreakinginaNewMachine..............................16
UsingtheSafety-InterlockSystem....................17
PositioningtheSeat..........................................17
AdjustingtheMyRide™Suspension
System..........................................................18
AdjustingtheMotion-ControlLevers.................19
ConvertingtoSideDischarge...........................19
DuringOperation.................................................23
DuringOperationSafety...................................23
EnteringtheOperator’sPosition.......................25
OperatingtheParkingBrake.............................25
EngagingtheBlade-ControlSwitch
(PTO)............................................................25
DisengagingtheBlade-ControlSwitch
(PTO)............................................................26
OperatingtheThrottle.......................................26
OperatingtheChoke.........................................26
OperatingtheKeySwitch.................................27
StartingtheEngine...........................................27
ShuttingOfftheEngine.....................................28
UsingtheMotion-ControlLevers.......................28
DrivingtheMachine..........................................28
UsingtheSmartSpeed
TM
Control
System..........................................................29
UsingtheSmartSpeed
TM
Control
System..........................................................30
UsingtheSideDischarge.................................31
AdjustingtheHeightofCut...............................31
AdjustingtheAnti-ScalpRollers........................32
UsingAttachmentsandAccessories.................32
OperatingTips.................................................33
AfterOperation....................................................34
AfterOperationSafety......................................34
PushingtheMachinebyHand..........................36
Maintenance...........................................................37
MaintenanceSafety..........................................37
RecommendedMaintenanceSchedule(s)...........38
Pre-MaintenanceProcedures..............................39
ReleasingtheMower-DeckCurtain..................39
EngineMaintenance...........................................39
EngineSafety...................................................39
ServicingtheAirCleaner..................................39
ServicingtheEngineOil....................................41
ServicingtheSparkPlug...................................43
CleaningtheCoolingSystem............................44
FuelSystemMaintenance...................................45
ReplacingtheIn-LineFuelFilter.......................45
ElectricalSystemMaintenance...........................46
ElectricalSystemSafety...................................46
ServicingtheBattery.........................................46
ServicingtheFuses..........................................47
DriveSystemMaintenance..................................48
CheckingtheTirePressure...............................48
BeltMaintenance................................................48
InspectingtheBelts..........................................48
ReplacingtheMowerBelt.................................48
MowerMaintenance.............................................49
BladeSafety.....................................................49
ServicingtheCuttingBlades.............................49
LevelingtheMowerDeck..................................52
RemovingtheMowerDeck...............................54
InstallingtheMowerDeck.................................55
ReplacingtheGrassDeector..........................55
Cleaning..............................................................56
WashingtheUndersideoftheMower................56
CleaningtheSuspensionSystem.....................57
DisposingofWaste...........................................57
Storage...................................................................57
StorageSafety..................................................57
CleaningandStorage.......................................57
StoringtheBattery............................................58
Troubleshooting......................................................59
Schematics.............................................................61
3
Safety
Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013.
SafetyAlertSymbol
ThisSafetyAlertSymbol(Figure3)isusedbothin
thismanualandonthemachinetoidentifyimportant
safetymessageswhichmustbefollowedtoavoid
accidents.
Thissymbolmeans:ATTENTION!BECOMEALERT!
YOURSAFETYISINVOLVED!
g000502
Figure3
SafetyAlertSymbol
Thesafetyalertsymbolappearsaboveinformation
whichalertsyoutounsafeactionsorsituationsand
willbefollowedbythewordDANGER,WARNING,or
CAUTION.
DANGER:Indicatesanimminentlyhazardous
situationwhich,ifnotavoided,Willresultindeathor
seriousinjury.
WARNING:Indicatesapotentiallyhazardoussituation
which,ifnotavoided,Couldresultindeathorserious
injury.
CAUTION:Indicatesapotentiallyhazardoussituation
which,ifnotavoided,Mayresultinminorormoderate
injury.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
GeneralSafety
Thismachineiscapableofamputatinghandsandfeet
andofthrowingobjects.Torodesignedandtested
thislawnmowertoofferreasonablysafeservice;
however,failuretocomplywithsafetyinstructions
mayresultininjuryordeath.
Read,understand,andfollowallinstructionsand
warningsintheOperatorsManualandother
trainingmaterial,onthemachine,engine,and
attachments.Alloperatorsandmechanicsshould
betrained.Iftheoperator(s)ormechanic(s)can
notreadthismanual,itistheownersresponsibility
toexplainthismaterialtothem;otherlanguages
maybeavailableonourwebsite.
Onlyallowtrained,responsible,andphysically
capableoperatorsthatarefamiliarwiththesafe
operation,operatorcontrols,andsafetysignsand
instructionstooperatethemachine.Neverlet
childrenoruntrainedpeopleoperateorservicethe
equipment.Localregulationsmayrestricttheage
oftheoperator.
DoNotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or
onslopesgreaterthan15degrees.
DoNotputyourhandsorfeetnearmoving
componentsofthemachine.
Neveroperatethemachinewithdamagedguards,
shields,orcovers.Alwayshavesafetyshields,
guards,switchesandotherdevicesinplaceandin
properworkingcondition.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
4
SlopeIndicator
g011841
Figure4
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof
hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard
6.Keepbystandersasafe
distanceawayfromthe
battery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal117-1194
117-1194
1.Engine
decal121-2989
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
6
decal130-0654
130-0654
1.Transport—lock
3.Heightofcut
2.Transport—unlock
decal130-0731
130-0731
1.Warning—thrownobject
hazard;keepthedeector
shieldinplace.
2.Cuttinghazardofhandor
foot,mowerblade—keep
awayfrommovingparts.
decal130-0765
130-0765
1.ReadtheOperator's
Manual.
3.Removethekeyfromthe
keyswitchandreadthe
Operator'sManualbefore
performingmaintenance.
2.Height-of-cutselection
decal131-1097
131-1097
1.Oildrain
131-3948
decal131-3948
131-3948
1.Slow
3.Fast
2.Towing
decal132-0872
132-0872
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Severinghazardofhand
orfoot—keepawayfrom
movingparts.
2.Thrownobjecthazard,
raisedbafe—donot
operatethemachinewith
anopendeck;usea
baggerorabafe.
4.Entanglement
hazard—keepaway
frommovingparts;keep
allguardsandshieldsin
place.
7
decal136-4243
136-4243
1.Fast4.Reverse
2.Slow
5.Parkingbrakedisengaged
3.Neutral6.Parkingbrakeengaged
decal136-4244
136-4244
1.Fast3.Neutral
2.Slow
4.Reverse
decal136-4245
136-4245
ForMachineswithMyRide™
1.Slow
3.Fast
2.Transport
decal136-5596
136-5596
1.Checkthetirepressure
every25operatinghours.
4.Checkthetirepressure
every25operatinghours.
2.Engineoil
5.ReadtheOperator's
Manualbeforeperforming
maintenance.
3.Checkthetirepressure
every25operatinghours.
decal136-9186
136-9186
1.ReadtheOperator'sManualbeforeaddingweighttothe
bucket.
8
decal132-0869
132-0869
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readthe
Operator'sManual.
3.Cuttinghazardofhand,
mowerblade;pinching
hazardofhand,belt—keep
handsandfeetawayfrom
movingparts;keepall
guardsandshieldsinplace.
5.Ramptipping
hazard—whenloading
ontoatrailer,donotuse
dualramps;useonlya
singlerampwideenough
forthemachineandthat
hasaninclinelessthan
15degrees;backupthe
ramp(inreverse)anddrive
forwardofftheramp.
7.Tippinghazardon
slopes—donotuseon
slopesnearopenwater;do
notuseonslopesgreater
than15degrees.
2.Warning—beforeservicing,
engagetheparkingbrake,
removethekeyandthe
sparkplugconnection.
4.Thrownobject
hazard—keepbystanders
awayfromthemachine;
removedebrisfromthe
areabeforemowing;keep
thedeectorshielddown.
6.Bodilyharmhazard—no
riders;lookbehindyou
whenmowinginreverse.
9
decal133-9255
133-9255
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator'sManual.
5.Tippinghazard—donotuseonslopesnearopenwater;do
notuseonslopesgreaterthan15°.
2.Ramphazard—donotusedualrampswhenloadingontoa
trailer;use1rampwideenoughforthemachine;usearamp
withaslopelessthan15°;backuptherampwhenloadingthe
machineanddriveforwardofftherampwhenunloading.
6.Cuttingandpinchhazard—keepawayfrommovingparts;
keepallguardsandshieldsinplace.
3.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine,pickupdebrisbeforeoperating,andkeepthe
deectorshielddown.
7.Warning—beforeperformingmaintenance,readthe
Operator'sManual;engagetheparkingbrake,removethe
key,anddisconnectthesparkplug.
4.Bodilyharmhazard—donotcarrypassengers;lookbehind
youwhenmowinginreverse.
decal133-5198
133-5198
1.Camlock2.Camunlock
10
decal133-9263
133-9263
1.Fast
4.PTOdisengage
2.Slow5.PTOengage
3.Choke
11
ProductOverview
g195717
Figure5
1.Deck-liftpedal
7.Engine
2.Height-of-cutpin
8.Fuelcap
3.Height-of-cut
lever/transportlock
9.Mowerdeck
4.SmartSpeed™lever
10.Anti-scalproller
5.Motion-controllever
11.Casterwheel
6.Controls
12.Parking-brakelever
Controls
BecomefamiliarwithallcontrolsinFigure6and
Figure7beforeyoustarttheengineandoperatethe
machine.
ControlPanel
g188738
Figure6
1.Hourmeter4.Keyswitch
2.Throttlecontrol5.Blade-controlswitch
(powertakeoff)
3.Chokecontrol
6.12Vpowerpoint
FuelGauge
Thefuelgaugedisplaystheamountoffuelinthetank
(Figure7).
g238298
Figure7
1.Fuelgauge2.Fuel-tankcap
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFAST
position(Figure6).
12
ChokeControl
Usethechokecontroltostartacoldengine.
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure6).
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine
forward,reverse,andturneitherdirection(Figure5).
Neutral-LockPosition
Movethemotion-controlleversoutwardfromthe
centertotheNEUTRAL-LOCKpositionwhenexiting
themachine(Figure32).Alwayspositionthe
motion-controlleversintotheNEUTRAL-LOCKposition
whenyoustopthemachineorleaveitunattended.
Parking-BrakeLever
Theparking-brakeleverislocatedontheleftsideof
theconsole(Figure5).Thebrakeleverengagesa
parkingbrakeonthedrivewheels.
Toengagetheparkingbrake,pulluptheleveruntilit
latchesintothedetentslot.
Todisengagetheparkingbrake,pulltheleveroutof
thedetentslotandtowardyou,thenpushitdown.
FootPedalDeck-LiftSystem
Thefootpedaldeck-liftsystemallowsyoutolower
andraisethedeckfromtheseatedposition.You
canusethefootpedaltoliftthedeckbrieytoavoid
obstaclesorlockthedeckinthehighestheightofcut
ortransportposition(Figure5).
SmartSpeedControlSystem
Lever
TheSmartSpeedControl-Systemlever,located
belowtheoperatingposition,givesyouachoiceto
drivethemachineat3speedranges—trim,tow,and
mow(Figure5).
12VPowerPoint
Usethepowerpointtopower12Vaccessories
(Figure6).
Important:Whennotusingthe12Vpowerpoint,
inserttherubberplugtopreventdamagetothe
powerpoint.
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto
StartingtheEngine(page27).
Blade-ControlSwitch(Power
Takeoff)
Theblade-controlswitch,representedbya
power-takeoff(PTO)symbol,engagesand
disengagespowertothemowerblades(Figure6).
Height-of-CutLever
Theheight-of-cutleverworkswiththefootpedalto
lockthedeckinaspeciccuttingheight.Adjustthe
heightofcutonlywhenthemachineisnotmoving
(Figure5).
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedToro
distributororgotowww.Toro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
13
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbyT oro.
Inspecttheareawheretheequipmentistobe
usedandremoveallrocks,toys,sticks,wires,
bones,andotherforeignobjects.Thesecan
bethrownorinterferewiththeoperationofthe
machineandmaycausepersonalinjurytothe
operatororbystanders.
Wearappropriatepersonalprotectiveequipment
suchassafetyglasses,substantialslip-resistant
footwear,andhearingprotection.Tiebacklong
hairandavoidlooseclothingandloosejewelry
whichmaygettangledinmovingparts.
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperatorsearand
cancausehearinglossthroughextended
periodsofexposure.
Wearhearingprotectionwhenoperating
thismachine.
Checkthattheoperatorpresencecontrols,
safetyswitches,andshieldsareattachedand
functioningproperly.DoNotoperateunlessthey
arefunctioningproperly.
DoNotoperatethemowerwhenpeople,especially
children,orpetsareinthearea.Stopthemachine
andattachment(s)ifanyoneentersthearea.
DoNotoperatethemachinewithouttheentire
grasscollectionsystem,dischargedeector,
orothersafetydevicesinplaceandinproper
workingcondition.Grasscatchercomponents
aresubjecttowear,damageanddeterioration,
whichcouldexposemovingpartsorallowobjects
tobethrown.Frequentlycheckforwornor
deterioratingcomponentsandreplacethemwith
themanufacturersrecommendedpartswhen
necessary.
Pre-Start
Fillfueltankonlevelground.SeeFuel
RecommendationsintheSpecicationssectionfor
additionalgasolineinformation.
DoNotaddoiltogasoline.
DoNotoverllfueltank.Fillthefueltanktothebottom
ofthellerneck.Theemptyspaceinthetankallows
gasolinetoexpand.Overllingmayresultinfuel
leakageordamagetotheengineoremissionsystem.
Makesureyouunderstandthecontrols,theirlocations,
theirfunctions,andtheirsafetyrequirements.
RefertotheMaintenancesectionandperformallthe
necessaryinspectionandmaintenancesteps.
14
FuelSafety
Useextremecarewhenhandlingfuel.
DANGER
Incertainconditionsgasolineisextremely
ammableandvaporsareexplosive.
Areorexplosionfromgasolinecanburn
you,others,andcausepropertydamage.
Fillthefueltankoutdoorsonlevelground,
inanopenarea,whentheengineiscold.
Wipeupanygasolinethatspills.
Neverrellthefueltankordrainthe
machineindoorsorinsideanenclosed
trailer.
DoNotllthefueltankcompletelyfull.
Fillthefueltanktothebottomoftheller
neck.Theemptyspaceinthetankallows
gasolinetoexpand.Overllingmayresult
infuelleakageordamagetotheengineor
emissionsystem.
Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyspark.
Storegasolineinanapprovedcontainer
andkeepitoutofthereachofchildren.
Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuel
whenengineisrunningorwhentheengine
ishot.
Iffuelisspilled,DoNotattempttostart
theengine.Moveawayfromtheareaof
thespillandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
DoNotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitegasolinevapors.Areor
explosionfromgasolinecanburnyouand
othersandcausepropertydamage.
Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebefore
lling.
DoNotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowthe
lossofanystaticcharge.
Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
Ifagasolinedispensernozzlemustbe
used,keepthenozzleincontactwiththe
rimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.DoNot
useanozzlelockopendevice.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporshascaused
cancerinlaboratoryanimals.Failuretouse
cautionmaycauseseriousinjuryorillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgas
tank/containeropening.
Keepawayfromeyesandskin.
Neversiphonbymouth.
Tohelppreventres:
Keepengineandengineareafreefrom
accumulationofgrass,leaves,excessivegrease
oroil,andotherdebriswhichcanaccumulatein
theseareas.
Cleanupoilandfuelspillsandremovefuelsoaked
debris.
Allowthemachinetocoolbeforestoringthe
machineinanyenclosure.DoNotstorenear
ameoranyenclosedareawhereopenpilotlights
orheatappliancesarepresent.
15
AddingFuel
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Usefuelstabilizer/conditionerinthemachineatall
timestokeepthefuelfreshlongerwhenusedas
directedbythefuel-stabilizermanufacturer.
Important:Donotusefueladditivescontaining
methanolorethanol.
Addtheamountoffuelstabilizer/conditionertofresh
fuelasdirectedbythefuel-stabilizermanufacturer.
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltankuntilthefuelgaugereadsatthe
fullmark(Figure8).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto
expand.
g197123
Figure8
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page37).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
16
UsingtheSafety-Interlock
System
WARNING
Ifthesafety-interlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe
enginefromstartingunless:
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Theparkingbrakeisengaged.
Thesafety-interlocksystemalsoisdesignedtoshut
offtheenginewheneverthecontrolleversareoutof
theNEUTRAL-LOCKpositionandyourisefromtheseat.
TestingtheSafety-Interlock
System
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorized
ServiceDealerrepairthesafetysystemimmediately.
1.Sitontheseat,engagetheparkingbrake,and
movetheblade-controlswitch(PTO)totheON
position.Trystartingtheengine;theengine
shouldnotcrank.
2.Sitontheseat,engagetheparkingbrake,and
movetheblade-controlswitch(PTO)totheOFF
position.Moveeithermotion-controllever(out
oftheNEUTRAL-LOCKposition).Trystartingthe
engine;theengineshouldnotcrank.Repeatfor
othercontrollever.
3.Sitontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controlleversto
theNEUTRAL-LOCKposition.Starttheengine.
Whiletheengineisrunning,releasetheparking
brake,engagetheblade-controlswitch(PTO),
andriseslightlyfromtheseat;theengineshould
shutoff.
4.Sitontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
toNEUTRAL-LOCKposition.Starttheengine.
Whiletheengineisrunning,centereither
motion-controlleverandmoveitforwardor
reverse;theengineshouldshutoff.Repeatfor
othermotion-controllever.
5.Sitontheseat,disengagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controlleversto
NEUTRAL-LOCKposition.Trystartingtheengine;
theengineshouldnotcrank.
PositioningtheSeat
Theseatcanmoveforwardandbackward.Position
theseatwhereyouhavethebestcontrolofthe
machineandaremostcomfortable(Figure9).
g027632
Figure9
17
AdjustingtheMyRide™
SuspensionSystem
TheMyRide™suspensionsystemadjuststoprovide
asmoothandcomfortableride.Youcanadjustthe
rear2-shockassembliestoquicklyandeasilychange
thesuspensionsystem.Positionthesuspension
systemwhereyouaremostcomfortable.
AdjustingtheRear-Shock
Assemblies
Theslotsfortherear-shockassemblieshave
detentpositionsforreference.Youcanpositionthe
rear-shockassembliesanywhereintheslot,notjust
inthedetentpositions.
Thefollowinggraphicshowsthepositionforasoftor
rmrideandthedifferentdetentpositions(Figure10).
g195744
Figure10
1.Firmestposition3.Detentsintheslots
2.Softestposition
Note:Ensurethattheleftandrightrear-shock
assembliesarealwaysadjustedtothesamepositions.
Adjusttherear-shockassemblies(Figure11).
g195746
g195745
Figure11
18
Adjustingthe
Motion-ControlLevers
AdjustingtheHeight
Youcanadjustthemotion-controllevershigheror
lowerformaximumcomfort(Figure12).
g027252
Figure12
AdjustingtheTilt
Youcanadjustthemotion-controlleversforwardor
rearwardforyourcomfort.
1.Loosentheupperboltholdingthecontrollever
tothecontrol-armshaft.
2.Loosenthelowerboltjustenoughtopivotthe
controlleverforwardorrearward(Figure12).
3.Tightenbothboltstosecurethecontrolleverin
thenewposition.
4.Repeattheadjustmentfortheothercontrollever.
ConvertingtoSide
Discharge
Themowerdeckandmowerbladesshippedwiththe
machineweredesignedforoptimummulchingand
side-dischargeperformance.
Installthefastenersintothesameholesinthedeck
fromwheretheywereoriginallyremoved.This
ensuresthatnoholesareleftopenwhenoperating
themowerdeck.
WARNING
Openholesinthemachineexposeyouand
otherstothrowndebristhatcancausesevere
injury.
Neveroperatethemachinewithout
hardwaremountedinallholesinthe
machinehousing.
Installthehardwareinthemountingholes
whenyouremovethemulchingbafe.
Machineswith122cm(48-inch)
MowerDecks
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Removethemowerdeck;refertoRemovingthe
MowerDeck(page54).
4.Removethe2locknuts(5/16inch)securedto
theweldedpostsoftheleftbafeonthetopof
themowerdeckatthecenterandleftofcenter
positions(Figure13).
g011149
Figure13
1.Locknut(5/16inch)3.Leftbafe
2.Carriagebolt(5/16x3/4
inch)
4.Installthefastenershere.
5.Removethecarriageboltandlocknutonthe
sidewallofthemowerdecksecuringtheleft
bafetothedeck.
6.Removetheleftbafefromthemowerdeckas
showninFigure13.
7.Removethe2carriagebolts(5/16x3/4
inch)and2locknuts(5/16inch)securingthe
assembledrightbafeandbafeguardtothe
mowerdeck(Figure14).
19
g191136
Figure14
1.Carriagebolt(5/16x3/4
inch)
3.Rightbafe
2.Locknut(5/16inch)4.Bafeguard
8.Removethe2locknuts(5/16inch)tosecuring
theweldedpostsoftherightbafetothetopof
themowerdeckatthecenterandrightofcenter
positions(Figure15).
Note:Removetherightbafefromthemower
deck.
g010704
Figure15
1.Locknut(5/16inch)3.Weldedposts(rightbafe)
2.Rightbafe
9.Locatethecutoffbafeintheloosepartsbag
andremovethefastenersattherearholesof
thedischargeplate(Figure16).
g190734
Figure16
1.Carriagebolts(existing)3.Cutoffbafe(loose)
2.Rearholesinthe
dischargeplate
4.Locknuts(existing)
10.Installthebafeatthesidedischargeopening
onthemowerdeck.
11.Usethefastenersremovedtosecurethecutoff
bafetothedeck.
12.Installthemowerdeck;refertoInstallingthe
MowerDeck(page55).
Machineswith137cm(54-inch)
MowerDecks
1.Parkthemachineonalevelsurface,disengage
theblade-controlswitch,andengagetheparking
brake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Removethemowerdeck;refertoRemovingthe
MowerDeck(page54).
4.Removethe3locknuts(5/16inch)securedto
theweldedpostsoftheleftbafeonthetopof
themowerdeckatthecenter,leftofcenter,and
leftpositions(Figure17).
20
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Toro TimeCutter HD XS5450 Riding Mower User manual

Category
Lawnmowers
Type
User manual

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