Toro TimeCutter HD XS5450 Riding Mower User manual

FormNo.3425-751RevA

TimeCutter

®

HDX4850,X5450,

XS4850,orXS5450RidingMower

ModelNo.74874—SerialNo.400000000andUp

ModelNo.74876—SerialNo.400000000andUp

ModelNo.74886—SerialNo.400000000andUp

ModelNo.74888—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3425-751*A

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

GrossorNetTorque:Thegrossornettorque

ofthisenginewaslaboratoryratedbytheengine

manufacturerinaccordancewiththeSocietyof

AutomotiveEngineers(SAE)J1940orJ2723.As

conguredtomeetsafety,emission,andoperating

requirements,theactualenginetorqueonthisclass

ofmowerwillbesignicantlylower.Pleasereferto

theenginemanufacturer’sinformationincludedwith

themachine.

Gotowww.Toro.comtoviewspecicationsonyour

model.

Important:IfyouareusingamachinewithaToro

engineabove1500m(5,000ft)foracontinuous

period,ensurethattheHighAltitudeKithasbeen

installedsothattheenginemeetsCARB/EPA

emissionregulations.TheHighAltitudeKit

increasesengineperformancewhilepreventing

spark-plugfouling,hardstarting,andincreased

emissions.Onceyouhaveinstalledthekit,attach

thehigh-altitudelabelnexttotheserialdecalon

themachine.ContactanyAuthorizedToroService

DealertoobtaintheproperHighAltitudeKitand

high-altitudelabelforyourmachine.Tolocate

adealerconvenienttoyou,accessourwebsite

atwww.Toro.comorcontactourToroCustomer

CareDepartmentatthenumber(s)listedinyour

EmissionControlWarrantyStatement.

Removethekitfromtheengineandrestorethe

enginetoitsoriginalfactorycongurationwhen

runningtheengineunder1500m(5,000ft).Do

notoperateanenginethathasbeenconverted

forhigh-altitudeuseatloweraltitudes;otherwise,

youcouldoverheatanddamagetheengine.

Ifyouareunsurewhetherornotyourmachine

hasbeenconvertedforhigh-altitudeuse,lookfor

thefollowinglabel.

decal127-9363

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe

usedbyhomeownersinresidentialapplications.Itis

designedprimarilyforcuttinggrassonwell-maintained

lawns.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g234368

Figure1

1.Modelandserialnumberplate

Writetheproductmodelandserialnumbersinthe

spacebelow:

ModelNo.

SerialNo.

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

SafetyAlertSymbol............................................4

GeneralSafety...................................................4

SlopeIndicator...................................................5

SafetyandInstructionalDecals..........................6

ProductOverview...................................................12

Controls...........................................................12

BeforeOperation.................................................14

BeforeOperationSafety...................................14

Pre-Start...........................................................14

FuelSafety.......................................................15

AddingFuel......................................................16

PerformingDailyMaintenance..........................16

BreakinginaNewMachine..............................16

UsingtheSafety-InterlockSystem....................17

PositioningtheSeat..........................................17

AdjustingtheMyRide™Suspension

System..........................................................18

AdjustingtheMotion-ControlLevers.................19

ConvertingtoSideDischarge...........................19

DuringOperation.................................................23

DuringOperationSafety...................................23

EnteringtheOperator’sPosition.......................25

OperatingtheParkingBrake.............................25

EngagingtheBlade-ControlSwitch

(PTO)............................................................25

DisengagingtheBlade-ControlSwitch

(PTO)............................................................26

OperatingtheThrottle.......................................26

OperatingtheChoke.........................................26

OperatingtheKeySwitch.................................27

StartingtheEngine...........................................27

ShuttingOfftheEngine.....................................28

UsingtheMotion-ControlLevers.......................28

DrivingtheMachine..........................................28

UsingtheSmartSpeed

TM

Control

System..........................................................29

UsingtheSmartSpeed

TM

Control

System..........................................................30

UsingtheSideDischarge.................................31

AdjustingtheHeightofCut...............................31

AdjustingtheAnti-ScalpRollers........................32

UsingAttachmentsandAccessories.................32

OperatingTips.................................................33

AfterOperation....................................................34

AfterOperationSafety......................................34

PushingtheMachinebyHand..........................36

Maintenance...........................................................37

MaintenanceSafety..........................................37

RecommendedMaintenanceSchedule(s)...........38

Pre-MaintenanceProcedures..............................39

ReleasingtheMower-DeckCurtain..................39

EngineMaintenance...........................................39

EngineSafety...................................................39

ServicingtheAirCleaner..................................39

ServicingtheEngineOil....................................41

ServicingtheSparkPlug...................................43

CleaningtheCoolingSystem............................44

FuelSystemMaintenance...................................45

ReplacingtheIn-LineFuelFilter.......................45

ElectricalSystemMaintenance...........................46

ElectricalSystemSafety...................................46

ServicingtheBattery.........................................46

ServicingtheFuses..........................................47

DriveSystemMaintenance..................................48

CheckingtheTirePressure...............................48

BeltMaintenance................................................48

InspectingtheBelts..........................................48

ReplacingtheMowerBelt.................................48

MowerMaintenance.............................................49

BladeSafety.....................................................49

ServicingtheCuttingBlades.............................49

LevelingtheMowerDeck..................................52

RemovingtheMowerDeck...............................54

InstallingtheMowerDeck.................................55

ReplacingtheGrassDeector..........................55

Cleaning..............................................................56

WashingtheUndersideoftheMower................56

CleaningtheSuspensionSystem.....................57

DisposingofWaste...........................................57

Storage...................................................................57

StorageSafety..................................................57

CleaningandStorage.......................................57

StoringtheBattery............................................58

Troubleshooting......................................................59

Schematics.............................................................61

3

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO5395:2013.

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure3)isusedbothin

thismanualandonthemachinetoidentifyimportant

safetymessageswhichmustbefollowedtoavoid

accidents.

Thissymbolmeans:ATTENTION!BECOMEALERT!

YOURSAFETYISINVOLVED!

g000502

Figure3

SafetyAlertSymbol

Thesafetyalertsymbolappearsaboveinformation

whichalertsyoutounsafeactionsorsituationsand

willbefollowedbythewordDANGER,WARNING,or

CAUTION.

DANGER:Indicatesanimminentlyhazardous

situationwhich,ifnotavoided,Willresultindeathor

seriousinjury.

WARNING:Indicatesapotentiallyhazardoussituation

which,ifnotavoided,Couldresultindeathorserious

injury.

CAUTION:Indicatesapotentiallyhazardoussituation

which,ifnotavoided,Mayresultinminorormoderate

injury.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizesgeneral

informationworthyofspecialattention.

GeneralSafety

Thismachineiscapableofamputatinghandsandfeet

andofthrowingobjects.Torodesignedandtested

thislawnmowertoofferreasonablysafeservice;

however,failuretocomplywithsafetyinstructions

mayresultininjuryordeath.

•Read,understand,andfollowallinstructionsand

warningsintheOperator’sManualandother

trainingmaterial,onthemachine,engine,and

attachments.Alloperatorsandmechanicsshould

betrained.Iftheoperator(s)ormechanic(s)can

notreadthismanual,itistheowner’sresponsibility

toexplainthismaterialtothem;otherlanguages

maybeavailableonourwebsite.

•Onlyallowtrained,responsible,andphysically

capableoperatorsthatarefamiliarwiththesafe

operation,operatorcontrols,andsafetysignsand

instructionstooperatethemachine.Neverlet

childrenoruntrainedpeopleoperateorservicethe

equipment.Localregulationsmayrestricttheage

oftheoperator.

•DoNotoperatethemachineneardrop-offs,

ditches,embankments,water,orotherhazards,or

onslopesgreaterthan15degrees.

•DoNotputyourhandsorfeetnearmoving

componentsofthemachine.

•Neveroperatethemachinewithdamagedguards,

shields,orcovers.Alwayshavesafetyshields,

guards,switchesandotherdevicesinplaceandin

properworkingcondition.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging

themachine.

4

SlopeIndicator

g011841

Figure4

Youmaycopythispageforpersonaluse.

1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof

hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

5

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decaloemmarkt

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard

6.Keepbystandersasafe

distanceawayfromthe

battery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal117-1194

117-1194

1.Engine

decal121-2989

121-2989

1.Bypassleverpositionfor

pushingthemachine

2.Bypassleverpositionfor

operatingthemachine

6

decal130-0654

130-0654

1.Transport—lock

3.Heightofcut

2.Transport—unlock

decal130-0731

130-0731

1.Warning—thrownobject

hazard;keepthedeector

shieldinplace.

2.Cuttinghazardofhandor

foot,mowerblade—keep

awayfrommovingparts.

decal130-0765

130-0765

1.ReadtheOperator's

Manual.

3.Removethekeyfromthe

keyswitchandreadthe

Operator'sManualbefore

performingmaintenance.

2.Height-of-cutselection

decal131-1097

131-1097

1.Oildrain

131-3948

decal131-3948

131-3948

1.Slow

3.Fast

2.Towing

decal132-0872

132-0872

1.Thrownobject

hazard—keepbystanders

awayfromthemachine.

3.Severinghazardofhand

orfoot—keepawayfrom

movingparts.

2.Thrownobjecthazard,

raisedbafe—donot

operatethemachinewith

anopendeck;usea

baggerorabafe.

4.Entanglement

hazard—keepaway

frommovingparts;keep

allguardsandshieldsin

place.

7

decal136-4243

136-4243

1.Fast4.Reverse

2.Slow

5.Parkingbrakedisengaged

3.Neutral6.Parkingbrakeengaged

decal136-4244

136-4244

1.Fast3.Neutral

2.Slow

4.Reverse

decal136-4245

136-4245

ForMachineswithMyRide™

1.Slow

3.Fast

2.Transport

decal136-5596

136-5596

1.Checkthetirepressure

every25operatinghours.

4.Checkthetirepressure

every25operatinghours.

2.Engineoil

5.ReadtheOperator's

Manualbeforeperforming

maintenance.

3.Checkthetirepressure

every25operatinghours.

decal136-9186

136-9186

1.ReadtheOperator'sManualbeforeaddingweighttothe

bucket.

8

decal132-0869

132-0869

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions

onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe

cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan

causethemachinetobecomeunstable.

1.Warning—readthe

Operator'sManual.

3.Cuttinghazardofhand,

mowerblade;pinching

hazardofhand,belt—keep

handsandfeetawayfrom

movingparts;keepall

guardsandshieldsinplace.

5.Ramptipping

hazard—whenloading

ontoatrailer,donotuse

dualramps;useonlya

singlerampwideenough

forthemachineandthat

hasaninclinelessthan

15degrees;backupthe

ramp(inreverse)anddrive

forwardofftheramp.

7.Tippinghazardon

slopes—donotuseon

slopesnearopenwater;do

notuseonslopesgreater

than15degrees.

2.Warning—beforeservicing,

engagetheparkingbrake,

removethekeyandthe

sparkplugconnection.

4.Thrownobject

hazard—keepbystanders

awayfromthemachine;

removedebrisfromthe

areabeforemowing;keep

thedeectorshielddown.

6.Bodilyharmhazard—no

riders;lookbehindyou

whenmowinginreverse.

9

decal133-9255

133-9255

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions

onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe

cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan

causethemachinetobecomeunstable.

1.Warning—readtheOperator'sManual.

5.Tippinghazard—donotuseonslopesnearopenwater;do

notuseonslopesgreaterthan15°.

2.Ramphazard—donotusedualrampswhenloadingontoa

trailer;use1rampwideenoughforthemachine;usearamp

withaslopelessthan15°;backuptherampwhenloadingthe

machineanddriveforwardofftherampwhenunloading.

6.Cuttingandpinchhazard—keepawayfrommovingparts;

keepallguardsandshieldsinplace.

3.Thrownobjecthazard—keepbystandersasafedistancefrom

themachine,pickupdebrisbeforeoperating,andkeepthe

deectorshielddown.

7.Warning—beforeperformingmaintenance,readthe

Operator'sManual;engagetheparkingbrake,removethe

key,anddisconnectthesparkplug.

4.Bodilyharmhazard—donotcarrypassengers;lookbehind

youwhenmowinginreverse.

decal133-5198

133-5198

1.Camlock2.Camunlock

10

decal133-9263

133-9263

1.Fast

4.PTOdisengage

2.Slow5.PTOengage

3.Choke

11

ProductOverview

g195717

Figure5

1.Deck-liftpedal

7.Engine

2.Height-of-cutpin

8.Fuelcap

3.Height-of-cut

lever/transportlock

9.Mowerdeck

4.SmartSpeed™lever

10.Anti-scalproller

5.Motion-controllever

11.Casterwheel

6.Controls

12.Parking-brakelever

Controls

BecomefamiliarwithallcontrolsinFigure6and

Figure7beforeyoustarttheengineandoperatethe

machine.

ControlPanel

g188738

Figure6

1.Hourmeter4.Keyswitch

2.Throttlecontrol5.Blade-controlswitch

(powertakeoff)

3.Chokecontrol

6.12Vpowerpoint

FuelGauge

Thefuelgaugedisplaystheamountoffuelinthetank

(Figure7).

g238298

Figure7

1.Fuelgauge2.Fuel-tankcap

ThrottleControl

Thethrottlecontrolstheenginespeed,andithasa

continuous-variablesettingfromtheSLOWtoFAST

position(Figure6).

12

ChokeControl

Usethechokecontroltostartacoldengine.

HourMeter

Thehourmeterrecordsthenumberofhoursthe

enginehasoperated.Itoperateswhentheengine

isrunning.Usethesetimesforschedulingregular

maintenance(Figure6).

Motion-ControlLevers

Usethemotion-controlleverstodrivethemachine

forward,reverse,andturneitherdirection(Figure5).

Neutral-LockPosition

Movethemotion-controlleversoutwardfromthe

centertotheNEUTRAL-LOCKpositionwhenexiting

themachine(Figure32).Alwayspositionthe

motion-controlleversintotheNEUTRAL-LOCKposition

whenyoustopthemachineorleaveitunattended.

Parking-BrakeLever

Theparking-brakeleverislocatedontheleftsideof

theconsole(Figure5).Thebrakeleverengagesa

parkingbrakeonthedrivewheels.

Toengagetheparkingbrake,pulluptheleveruntilit

latchesintothedetentslot.

Todisengagetheparkingbrake,pulltheleveroutof

thedetentslotandtowardyou,thenpushitdown.

FootPedalDeck-LiftSystem

Thefootpedaldeck-liftsystemallowsyoutolower

andraisethedeckfromtheseatedposition.You

canusethefootpedaltoliftthedeckbrieytoavoid

obstaclesorlockthedeckinthehighestheightofcut

ortransportposition(Figure5).

SmartSpeed™ControlSystem

Lever

TheSmartSpeed™Control-Systemlever,located

belowtheoperatingposition,givesyouachoiceto

drivethemachineat3speedranges—trim,tow,and

mow(Figure5).

12VPowerPoint

Usethepowerpointtopower12Vaccessories

(Figure6).

Important:Whennotusingthe12Vpowerpoint,

inserttherubberplugtopreventdamagetothe

powerpoint.

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,

has3positions:OFF,RUN,andSTART.Referto

StartingtheEngine(page27).

Blade-ControlSwitch(Power

Takeoff)

Theblade-controlswitch,representedbya

power-takeoff(PTO)symbol,engagesand

disengagespowertothemowerblades(Figure6).

Height-of-CutLever

Theheight-of-cutleverworkswiththefootpedalto

lockthedeckinaspeciccuttingheight.Adjustthe

heightofcutonlywhenthemachineisnotmoving

(Figure5).

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedToro

distributororgotowww.Toro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

13

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbyT oro.

•Inspecttheareawheretheequipmentistobe

usedandremoveallrocks,toys,sticks,wires,

bones,andotherforeignobjects.Thesecan

bethrownorinterferewiththeoperationofthe

machineandmaycausepersonalinjurytothe

operatororbystanders.

•Wearappropriatepersonalprotectiveequipment

suchassafetyglasses,substantialslip-resistant

footwear,andhearingprotection.Tiebacklong

hairandavoidlooseclothingandloosejewelry

whichmaygettangledinmovingparts.

CAUTION

Thismachineproducessoundlevelsin

excessof85dBAattheoperator’searand

cancausehearinglossthroughextended

periodsofexposure.

Wearhearingprotectionwhenoperating

thismachine.

•Checkthattheoperatorpresencecontrols,

safetyswitches,andshieldsareattachedand

functioningproperly.DoNotoperateunlessthey

arefunctioningproperly.

•DoNotoperatethemowerwhenpeople,especially

children,orpetsareinthearea.Stopthemachine

andattachment(s)ifanyoneentersthearea.

•DoNotoperatethemachinewithouttheentire

grasscollectionsystem,dischargedeector,

orothersafetydevicesinplaceandinproper

workingcondition.Grasscatchercomponents

aresubjecttowear,damageanddeterioration,

whichcouldexposemovingpartsorallowobjects

tobethrown.Frequentlycheckforwornor

deterioratingcomponentsandreplacethemwith

themanufacturer’srecommendedpartswhen

necessary.

Pre-Start

Fillfueltankonlevelground.SeeFuel

RecommendationsintheSpecicationssectionfor

additionalgasolineinformation.

DoNotaddoiltogasoline.

DoNotoverllfueltank.Fillthefueltanktothebottom

ofthellerneck.Theemptyspaceinthetankallows

gasolinetoexpand.Overllingmayresultinfuel

leakageordamagetotheengineoremissionsystem.

Makesureyouunderstandthecontrols,theirlocations,

theirfunctions,andtheirsafetyrequirements.

RefertotheMaintenancesectionandperformallthe

necessaryinspectionandmaintenancesteps.

14

FuelSafety

Useextremecarewhenhandlingfuel.

DANGER

Incertainconditionsgasolineisextremely

ammableandvaporsareexplosive.

Areorexplosionfromgasolinecanburn

you,others,andcausepropertydamage.

•Fillthefueltankoutdoorsonlevelground,

inanopenarea,whentheengineiscold.

Wipeupanygasolinethatspills.

•Neverrellthefueltankordrainthe

machineindoorsorinsideanenclosed

trailer.

•DoNotllthefueltankcompletelyfull.

Fillthefueltanktothebottomoftheller

neck.Theemptyspaceinthetankallows

gasolinetoexpand.Overllingmayresult

infuelleakageordamagetotheengineor

emissionsystem.

•Neversmokewhenhandlinggasoline,and

stayawayfromanopenameorwhere

gasolinefumesmaybeignitedbyspark.

•Storegasolineinanapprovedcontainer

andkeepitoutofthereachofchildren.

•Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuel

whenengineisrunningorwhentheengine

ishot.

•Iffuelisspilled,DoNotattempttostart

theengine.Moveawayfromtheareaof

thespillandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

•DoNotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingaspark

whichcanignitegasolinevapors.Areor

explosionfromgasolinecanburnyouand

othersandcausepropertydamage.

•Alwaysplacegasolinecontainersonthe

groundawayfromyourvehiclebefore

lling.

•DoNotllgasolinecontainersinsidea

vehicleoronatruckortrailerbedbecause

interiorcarpetsorplastictruckbedliners

mayinsulatethecontainerandslowthe

lossofanystaticcharge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelsonthe

ground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainer,ratherthanfroma

gasolinedispensernozzle.

•Ifagasolinedispensernozzlemustbe

used,keepthenozzleincontactwiththe

rimofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete.DoNot

useanozzlelockopendevice.

WARNING

Gasolineisharmfulorfatalifswallowed.

Long-termexposuretovaporshascaused

cancerinlaboratoryanimals.Failuretouse

cautionmaycauseseriousinjuryorillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgas

tank/containeropening.

•Keepawayfromeyesandskin.

•Neversiphonbymouth.

Tohelppreventres:

•Keepengineandengineareafreefrom

accumulationofgrass,leaves,excessivegrease

oroil,andotherdebriswhichcanaccumulatein

theseareas.

•Cleanupoilandfuelspillsandremovefuelsoaked

debris.

•Allowthemachinetocoolbeforestoringthe

machineinanyenclosure.DoNotstorenear

ameoranyenclosedareawhereopenpilotlights

orheatappliancesarepresent.

15

AddingFuel

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

UsingStabilizer/Conditioner

Usefuelstabilizer/conditionerinthemachineatall

timestokeepthefuelfreshlongerwhenusedas

directedbythefuel-stabilizermanufacturer.

Important:Donotusefueladditivescontaining

methanolorethanol.

Addtheamountoffuelstabilizer/conditionertofresh

fuelasdirectedbythefuel-stabilizermanufacturer.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Cleanaroundthefuel-tankcap.

5.Fillthefueltankuntilthefuelgaugereadsatthe

fullmark(Figure8).

Note:Donotllthefueltankcompletelyfull.

Theemptyspaceinthetankallowsthefuelto

expand.

g197123

Figure8

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page37).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower

decksanddrivesystemshavehigherfrictionwhen

new,placingadditionalloadontheengine.Allow

40to50hoursofbreak-intimefornewmachinesto

developfullpowerandbestperformance.

16

UsingtheSafety-Interlock

System

WARNING

Ifthesafety-interlockswitchesare

disconnectedordamaged,themachinecould

operateunexpectedly,causingpersonal

injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdailyandreplaceanydamaged

switchesbeforeoperatingthemachine.

Understandingthe

Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe

enginefromstartingunless:

•Theblade-controlswitch(PTO)isdisengaged.

•Themotion-controlleversareintheNEUTRAL-LOCK

position.

•Theparkingbrakeisengaged.

Thesafety-interlocksystemalsoisdesignedtoshut

offtheenginewheneverthecontrolleversareoutof

theNEUTRAL-LOCKpositionandyourisefromtheseat.

TestingtheSafety-Interlock

System

ServiceInterval:Beforeeachuseordaily

Testthesafety-interlocksystembeforeyouusethe

machineeachtime.Ifthesafetysystemdoesnot

operateasdescribedbelow,haveanAuthorized

ServiceDealerrepairthesafetysystemimmediately.

1.Sitontheseat,engagetheparkingbrake,and

movetheblade-controlswitch(PTO)totheON

position.Trystartingtheengine;theengine

shouldnotcrank.

2.Sitontheseat,engagetheparkingbrake,and

movetheblade-controlswitch(PTO)totheOFF

position.Moveeithermotion-controllever(out

oftheNEUTRAL-LOCKposition).Trystartingthe

engine;theengineshouldnotcrank.Repeatfor

othercontrollever.

3.Sitontheseat,engagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF

position,andmovethemotion-controlleversto

theNEUTRAL-LOCKposition.Starttheengine.

Whiletheengineisrunning,releasetheparking

brake,engagetheblade-controlswitch(PTO),

andriseslightlyfromtheseat;theengineshould

shutoff.

4.Sitontheseat,engagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF

position,andmovethemotion-controllevers

toNEUTRAL-LOCKposition.Starttheengine.

Whiletheengineisrunning,centereither

motion-controlleverandmoveitforwardor

reverse;theengineshouldshutoff.Repeatfor

othermotion-controllever.

5.Sitontheseat,disengagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF

position,andmovethemotion-controlleversto

NEUTRAL-LOCKposition.Trystartingtheengine;

theengineshouldnotcrank.

PositioningtheSeat

Theseatcanmoveforwardandbackward.Position

theseatwhereyouhavethebestcontrolofthe

machineandaremostcomfortable(Figure9).

g027632

Figure9

17

AdjustingtheMyRide™

SuspensionSystem

TheMyRide™suspensionsystemadjuststoprovide

asmoothandcomfortableride.Youcanadjustthe

rear2-shockassembliestoquicklyandeasilychange

thesuspensionsystem.Positionthesuspension

systemwhereyouaremostcomfortable.

AdjustingtheRear-Shock

Assemblies

Theslotsfortherear-shockassemblieshave

detentpositionsforreference.Youcanpositionthe

rear-shockassembliesanywhereintheslot,notjust

inthedetentpositions.

Thefollowinggraphicshowsthepositionforasoftor

rmrideandthedifferentdetentpositions(Figure10).

g195744

Figure10

1.Firmestposition3.Detentsintheslots

2.Softestposition

Note:Ensurethattheleftandrightrear-shock

assembliesarealwaysadjustedtothesamepositions.

Adjusttherear-shockassemblies(Figure11).

g195746

g195745

Figure11

18

Adjustingthe

Motion-ControlLevers

AdjustingtheHeight

Youcanadjustthemotion-controllevershigheror

lowerformaximumcomfort(Figure12).

g027252

Figure12

AdjustingtheTilt

Youcanadjustthemotion-controlleversforwardor

rearwardforyourcomfort.

1.Loosentheupperboltholdingthecontrollever

tothecontrol-armshaft.

2.Loosenthelowerboltjustenoughtopivotthe

controlleverforwardorrearward(Figure12).

3.Tightenbothboltstosecurethecontrolleverin

thenewposition.

4.Repeattheadjustmentfortheothercontrollever.

ConvertingtoSide

Discharge

Themowerdeckandmowerbladesshippedwiththe

machineweredesignedforoptimummulchingand

side-dischargeperformance.

Installthefastenersintothesameholesinthedeck

fromwheretheywereoriginallyremoved.This

ensuresthatnoholesareleftopenwhenoperating

themowerdeck.

WARNING

Openholesinthemachineexposeyouand

otherstothrowndebristhatcancausesevere

injury.

•Neveroperatethemachinewithout

hardwaremountedinallholesinthe

machinehousing.

•Installthehardwareinthemountingholes

whenyouremovethemulchingbafe.

Machineswith122cm(48-inch)

MowerDecks

1.Parkthemachineonalevelsurface,disengage

theblade-controlswitch,andengagetheparking

brake.

2.Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operatingposition.

3.Removethemowerdeck;refertoRemovingthe

MowerDeck(page54).

4.Removethe2locknuts(5/16inch)securedto

theweldedpostsoftheleftbafeonthetopof

themowerdeckatthecenterandleftofcenter

positions(Figure13).

g011149

Figure13

1.Locknut(5/16inch)3.Leftbafe

2.Carriagebolt(5/16x3/4

inch)

4.Installthefastenershere.

5.Removethecarriageboltandlocknutonthe

sidewallofthemowerdecksecuringtheleft

bafetothedeck.

6.Removetheleftbafefromthemowerdeckas

showninFigure13.

7.Removethe2carriagebolts(5/16x3/4

inch)and2locknuts(5/16inch)securingthe

assembledrightbafeandbafeguardtothe

mowerdeck(Figure14).

19

g191136

Figure14

1.Carriagebolt(5/16x3/4

inch)

3.Rightbafe

2.Locknut(5/16inch)4.Bafeguard

8.Removethe2locknuts(5/16inch)tosecuring

theweldedpostsoftherightbafetothetopof

themowerdeckatthecenterandrightofcenter

positions(Figure15).

Note:Removetherightbafefromthemower

deck.

g010704

Figure15

1.Locknut(5/16inch)3.Weldedposts(rightbafe)

2.Rightbafe

9.Locatethecutoffbafeintheloosepartsbag

andremovethefastenersattherearholesof

thedischargeplate(Figure16).

g190734

Figure16

1.Carriagebolts(existing)3.Cutoffbafe(loose)

2.Rearholesinthe

dischargeplate

4.Locknuts(existing)

10.Installthebafeatthesidedischargeopening

onthemowerdeck.

11.Usethefastenersremovedtosecurethecutoff

bafetothedeck.

12.Installthemowerdeck;refertoInstallingthe

MowerDeck(page55).

Machineswith137cm(54-inch)

MowerDecks

1.Parkthemachineonalevelsurface,disengage

theblade-controlswitch,andengagetheparking

brake.

2.Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe

operatingposition.

3.Removethemowerdeck;refertoRemovingthe

MowerDeck(page54).

4.Removethe3locknuts(5/16inch)securedto

theweldedpostsoftheleftbafeonthetopof

themowerdeckatthecenter,leftofcenter,and

leftpositions(Figure17).

20

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