Toro TimeCutter HD ZX5400 Riding Mower User manual

Brand: Toro

Model: TimeCutter HD ZX5400 Riding Mower

Category: Lawnmowers

Type: User manual

This manual is also suitable for

TimeCutter HD ZX4800 Riding Mower

FormNo.3417-433RevB

TimeCutter

HDZX4800and

ZX5400RidingMower

ModelNo.75201—SerialNo.401500000andUp

ModelNo.75202—SerialNo.401500000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3417-433*B

GrossorNetTorque:Thegrossornettorque

ofthisenginewaslaboratoryratedbytheengine

manufacturerinaccordancewiththeSocietyof

AutomotiveEngineers(SAE)J1940orJ2723.As

conguredtomeetsafety,emission,andoperating

requirements,theactualenginetorqueonthisclass

ofmowerwillbesignicantlylower.Pleasereferto

theenginemanufacturer’sinformationincludedwith

themachine.

Gotowww.Toro.comtoviewspecicationsonyour

model.

Important:IfyouareusingamachinewithaToro

engineabove1500m(5,000ft)foracontinuous

period,ensurethattheHighAltitudeKithasbeen

installedsothattheenginemeetsCARB/EPA

emissionregulations.TheHighAltitudeKit

increasesengineperformancewhilepreventing

spark-plugfouling,hardstarting,andincreased

emissions.Onceyouhaveinstalledthekit,attach

thehigh-altitudelabelnexttotheserialdecalon

themachine.ContactanyAuthorizedService

DealertoobtaintheproperHighAltitudeKitand

high-altitudelabelforyourmachine.Tolocate

adealerconvenienttoyou,accessourwebsite

atwww.Toro.comorcontactourToroCustomer

CareDepartmentatthenumber(s)listedinyour

EmissionControlWarrantyStatement.

Removethekitfromtheengineandrestorethe

enginetoitsoriginalfactorycongurationwhen

runningtheengineunder1500m(5,000ft).Do

notoperateanenginethathasbeenconverted

forhigh-altitudeuseatloweraltitudes;otherwise,

youcouldoverheatanddamagetheengine.

Ifyouareunsurewhetherornotyourmachine

hasbeenconvertedforhigh-altitudeuse,lookfor

thefollowinglabel.

decal127-9363

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe

usedbyhomeownersinresidentialapplications.Itis

designedprimarilyforcuttinggrassonwell-maintained

lawns.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g234368

Figure1

1.Modelandserialnumberplate

Writetheproductmodelandserialnumbersinthe

spacebelow:

ModelNo.

SerialNo.

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

SafetyAlertSymbol............................................4

GeneralSafety...................................................4

SlopeIndicator...................................................5

SafetyandInstructionalDecals..........................6

ProductOverview...................................................10

Controls...........................................................10

BeforeOperation.................................................12

BeforeOperationSafety...................................12

Pre-Start...........................................................12

FuelSafety.......................................................13

AddingFuel......................................................14

PerformingDailyMaintenance..........................14

BreakinginaNewMachine..............................14

UsingtheSafety-InterlockSystem....................15

PositioningtheSeat..........................................15

AdjustingtheMotion-ControlLevers.................16

DuringOperation.................................................16

DuringOperationSafety...................................16

OperatingtheParkingBrake.............................18

EngagingtheBlade-ControlSwitch

(PTO)............................................................19

DisengagingtheBlade-ControlSwitch

(PTO)............................................................19

OperatingtheThrottle.......................................19

OperatingtheChoke.........................................19

OperatingtheKeySwitch.................................20

StartingtheEngine...........................................20

ShuttingOfftheEngine.....................................20

UsingtheMotion-ControlLevers.......................21

DrivingtheMachine..........................................21

UsingtheSmartSpeed

Control

System..........................................................22

UsingtheSideDischarge.................................23

AdjustingtheHeightofCut...............................23

AdjustingtheAnti-ScalpRollers........................24

UsingAttachmentsandAccessories.................24

OperatingTips.................................................25

AfterOperation....................................................26

AfterOperationSafety......................................26

PushingtheMachinebyHand..........................28

Maintenance...........................................................29

MaintenanceSafety..........................................29

RecommendedMaintenanceSchedule(s)...........30

EngineMaintenance...........................................31

EngineSafety...................................................31

ServicingtheAirCleaner..................................31

ServicingtheEngineOil....................................32

ServicingtheSparkPlug...................................35

CleaningtheCoolingSystem............................36

FuelSystemMaintenance...................................36

ReplacingtheIn-LineFuelFilter.......................36

ElectricalSystemMaintenance...........................37

ElectricalSystemSafety...................................37

ServicingtheBattery.........................................37

ServicingtheFuses..........................................39

DriveSystemMaintenance..................................39

CheckingtheTirePressure...............................39

BeltMaintenance................................................40

InspectingtheBelts..........................................40

ReplacingtheMowerBelt.................................40

MowerMaintenance.............................................41

BladeSafety.....................................................41

ServicingtheCuttingBlades.............................41

LevelingtheMowerDeck..................................44

RemovingtheMowerDeck...............................46

InstallingtheMowerDeck.................................46

ReplacingtheGrassDeector..........................47

Cleaning..............................................................48

WashingtheUndersideoftheMower................48

DisposingofWaste...........................................48

Storage...................................................................49

StorageSafety..................................................49

CleaningandStorage.......................................49

StoringtheBattery............................................50

Troubleshooting......................................................51

Schematics.............................................................53

Safety

ThefollowinginstructionsarefromANSIstandard

B71.1-2017.

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure3)isusedbothin

thismanualandonthemachinetoidentifyimportant

safetymessageswhichmustbefollowedtoavoid

accidents.

Thissymbolmeans:ATTENTION!BECOMEALERT!

YOURSAFETYISINVOLVED!

g000502

Figure3

SafetyAlertSymbol

Thesafetyalertsymbolappearsaboveinformation

whichalertsyoutounsafeactionsorsituationsand

willbefollowedbythewordDANGER,WARNING,or

CAUTION.

DANGER:Indicatesanimminentlyhazardous

situationwhich,ifnotavoided,Willresultindeathor

seriousinjury.

WARNING:Indicatesapotentiallyhazardoussituation

which,ifnotavoided,Couldresultindeathorserious

injury.

CAUTION:Indicatesapotentiallyhazardoussituation

which,ifnotavoided,Mayresultinminorormoderate

injury.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizesgeneral

informationworthyofspecialattention.

GeneralSafety

Thismachineiscapableofamputatinghandsandfeet

andofthrowingobjects.Torodesignedandtested

thislawnmowertoofferreasonablysafeservice;

however,failuretocomplywithsafetyinstructions

mayresultininjuryordeath.

•Read,understand,andfollowallinstructionsand

warningsintheOperator’sManualandother

trainingmaterial,onthemachine,engine,and

attachments.Alloperatorsandmechanicsshould

betrained.Iftheoperator(s)ormechanic(s)can

notreadthismanual,itistheowner’sresponsibility

toexplainthismaterialtothem;otherlanguages

maybeavailableonourwebsite.

•Onlyallowtrained,responsible,andphysically

capableoperatorsthatarefamiliarwiththesafe

operation,operatorcontrols,andsafetysignsand

instructionstooperatethemachine.Neverlet

childrenoruntrainedpeopleoperateorservicethe

equipment.Localregulationsmayrestricttheage

oftheoperator.

•DoNotoperatethemachineneardrop-offs,

ditches,embankments,water,orotherhazards,or

onslopesgreaterthan15degrees.

•DoNotputyourhandsorfeetnearmoving

componentsofthemachine.

•Neveroperatethemachinewithdamagedguards,

shields,orcovers.Alwayshavesafetyshields,

guards,switchesandotherdevicesinplaceandin

properworkingcondition.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging

themachine.

SlopeIndicator

g011841

Figure4

Youmaycopythispageforpersonaluse.

1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof

hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decaloemmarkt

Manufacturer'sMark

1.Thismarkindicatesthatthebladeisidentiedasapart

fromtheoriginalmachinemanufacturer.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

fromthebattery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal117-1194

117-1194

1.Engine

decal121-2989b

121-2989

1.Bypassleverpositionfor

pushingthemachine

2.Bypassleverpositionfor

operatingthemachine

decal130-0654

130-0654

1.Transport—lock

3.Heightofcut

2.Transport—unlock

decal130-0731

130-0731

1.Warning—thrownobject

hazard;keepthedeector

shieldinplace.

2.Cuttinghazardofhandor

foot,mowerblade—keep

awayfrommovingparts.

decal130-0765

130-0765

1.ReadtheOperator's

Manual.

3.Removethekeyfromthe

keyswitchandreadthe

Operator'sManualbefore

performingmaintenance.

2.Height-of-cutselection

decal131-1097

131-1097

1.Oildrain

decal132-0872

132-0872

1.Thrownobject

hazard—keepbystanders

awayfromthemachine.

3.Severinghazardofhand

orfoot—keepawayfrom

movingparts.

2.Thrownobjecthazard,

raisedbafe—donot

operatethemachinewith

anopendeck;usea

baggerorabafe.

4.Entanglement

hazard—keepaway

frommovingparts;keep

allguardsandshieldsin

place.

decal136-4243

136-4243

1.Fast4.Reverse

2.Slow

5.Parkingbrakedisengaged

3.Neutral6.Parkingbrakeengaged

decal136-4244

136-4244

1.Fast3.Neutral

2.Slow

4.Reverse

decal136-5596

136-5596

1.Checkthetirepressure

every25operatinghours.

4.Checkthetirepressure

every25operatinghours.

2.Engineoil

5.ReadtheOperator's

Manualbeforeperforming

maintenance.

3.Checkthetirepressure

every25operatinghours.

decal136-9186

136-9186

1.ReadtheOperator'sManualbeforeaddingweighttothe

bucket.

decal131-3947

131–3947

1.Trim—slow

3.Mow—fast

2.Tow—medium

decal133-9263

133-9263

1.Fast

4.PTOdisengage

2.Slow5.PTOengage

3.Choke

decal133-9255

133-9255

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions

onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe

cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan

causethemachinetobecomeunstable.

1.Warning—readtheOperator'sManual.

5.Tippinghazard—donotuseonslopesnearopenwater;do

notuseonslopesgreaterthan15°.

2.Ramphazard—donotusedualrampswhenloadingontoa

trailer;use1rampwideenoughforthemachine;usearamp

withaslopelessthan15°;backuptherampwhenloadingthe

machineanddriveforwardofftherampwhenunloading.

6.Cutting/dismembermenthazardofthehand,mowerblade;

entanglementhazardofthehand,belt—stayawayfrom

movingparts;keepallguardsandshieldsinplace.

3.Thrownobjecthazard—keepbystandersaway;pickup

debrisbeforeoperating;lowerthedeectorbeforeusingthe

machine.

7.Warning—beforeperformingmaintenance,readthe

Operator'sManual;engagetheparkingbrake,removethe

key,anddisconnectthesparkplug.

4.Runover/backoverhazard—donotcarrypassengers;look

behindyouwhenmowinginreverse.

ProductOverview

g188739

Figure5

1.Deck-liftpedal

7.Engine

2.Height-of-cutpin

8.Fuelcap

3.SmartSpeed™lever

9.Mowerdeck

4.Height-of-cut

lever/transportlock

10.Anti-scalproller

5.Motion-controllever

11.Casterwheel

6.Controls

12.Parking-brakelever

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine.

ControlPanel

g188738

Figure6

1.Hourmeter4.Keyswitch

2.Throttlecontrol5.Blade-controlswitch

(powertakeoff)

3.Chokecontrol

6.12Vpowerpoint

FuelGauge

Thefuelgaugedisplaystheamountoffuelinthetank

(Figure7).

g238298

Figure7

1.Fuelgauge2.Fuel-tankcap

ThrottleControl

Thethrottlecontrolstheenginespeed,andithasa

continuous-variablesettingfromtheSLOWtoFAST

position(Figure6).

ChokeControl

Usethechokecontroltostartacoldengine.

HourMeter

Thehourmeterrecordsthenumberofhoursthe

enginehasoperated.Itoperateswhentheengine

isrunning.Usethesetimesforschedulingregular

maintenance(Figure6).

Motion-ControlLevers

Usethemotion-controlleverstodrivethemachine

forward,reverse,andturneitherdirection(Figure5).

Neutral-LockPosition

Movethemotion-controlleversoutwardfromthe

centertotheNEUTRAL-LOCKpositionwhenexiting

themachine(Figure21).Alwayspositionthe

motion-controlleversintotheNEUTRAL-LOCKposition

whenyoustopthemachineorleaveitunattended.

Parking-BrakeLever

Theparking-brakeleverislocatedontheleftsideof

theconsole(Figure5).Thebrakeleverengagesa

parkingbrakeonthedrivewheels.

Toengagetheparkingbrake,pulluptheleveruntilit

latchesintothedetentslot.

Todisengagetheparkingbrake,pulltheleveroutof

thedetentslotandtowardyou,thenpushitdown.

FootPedalDeck-LiftSystem

Thefootpedaldeck-liftsystemallowsyoutolower

andraisethedeckfromtheseatedposition.You

canusethefootpedaltoliftthedeckbrieytoavoid

obstaclesorlockthedeckinthehighestheightofcut

ortransportposition(Figure5).

SmartSpeed™ControlSystem

Lever

TheSmartSpeed™Control-Systemlever,located

belowtheoperatingposition,givesyouachoiceto

drivethemachineat3speedranges—trim,tow,and

mow(Figure24).

12VPowerPoint

Usethepowerpointtopower12Vaccessories

(Figure6).

Important:Whennotusingthe12Vpowerpoint,

inserttherubberplugtopreventdamagetothe

powerpoint.

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,

has3positions:OFF,RUN,andSTART.Referto

StartingtheEngine(page20).

Blade-ControlSwitch(Power

Takeoff)

Theblade-controlswitch,representedbya

power-takeoff(PTO)symbol,engagesand

disengagespowertothemowerblades(Figure6).

Height-of-CutLever

Theheight-of-cutleverworkswiththefootpedalto

lockthedeckinaspeciccuttingheight.Adjustthe

heightofcutonlywhenthemachineisnotmoving

(Figure5).

UsingAttachmentsand

Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedToro

distributororgotowww.Toro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Important:Ifyouarecarryingmorethan4.5

kg(10lb)inabucketattachedtotheengine

guard,youshouldequipyourmachinewiththe

Bucket-SupportKit.ContactyourAuthorized

ServiceDealer.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbyT oro.

•Inspecttheareawheretheequipmentistobe

usedandremoveallrocks,toys,sticks,wires,

bones,andotherforeignobjects.Thesecan

bethrownorinterferewiththeoperationofthe

machineandmaycausepersonalinjurytothe

operatororbystanders.

•Wearappropriatepersonalprotectiveequipment

suchassafetyglasses,substantialslip-resistant

footwear,andhearingprotection.Tiebacklong

hairandavoidlooseclothingandloosejewelry

whichmaygettangledinmovingparts.

CAUTION

Thismachineproducessoundlevelsin

excessof85dBAattheoperator’searand

cancausehearinglossthroughextended

periodsofexposure.

Wearhearingprotectionwhenoperating

thismachine.

•Checkthattheoperatorpresencecontrols,

safetyswitches,andshieldsareattachedand

functioningproperly.DoNotoperateunlessthey

arefunctioningproperly.

•DoNotoperatethemowerwhenpeople,especially

children,orpetsareinthearea.Stopthemachine

andattachment(s)ifanyoneentersthearea.

•DoNotoperatethemachinewithouttheentire

grasscollectionsystem,dischargedeector,

orothersafetydevicesinplaceandinproper

workingcondition.Grasscatchercomponents

aresubjecttowear,damageanddeterioration,

whichcouldexposemovingpartsorallowobjects

tobethrown.Frequentlycheckforwornor

deterioratingcomponentsandreplacethemwith

themanufacturer’srecommendedpartswhen

necessary.

Pre-Start

Fillfueltankonlevelground.SeeFuel

RecommendationsintheSpecicationssectionfor

additionalgasolineinformation.

DoNotaddoiltogasoline.

DoNotoverllfueltank.Fillthefueltanktothebottom

ofthellerneck.Theemptyspaceinthetankallows

gasolinetoexpand.Overllingmayresultinfuel

leakageordamagetotheengineoremissionsystem.

Makesureyouunderstandthecontrols,theirlocations,

theirfunctions,andtheirsafetyrequirements.

RefertotheMaintenancesectionandperformallthe

necessaryinspectionandmaintenancesteps.

FuelSafety

Useextremecarewhenhandlingfuel.

DANGER

Incertainconditionsgasolineisextremely

ammableandvaporsareexplosive.

Areorexplosionfromgasolinecanburn

you,others,andcausepropertydamage.

•Fillthefueltankoutdoorsonlevelground,

inanopenarea,whentheengineiscold.

Wipeupanygasolinethatspills.

•Neverrellthefueltankordrainthe

machineindoorsorinsideanenclosed

trailer.

•DoNotllthefueltankcompletelyfull.

Fillthefueltanktothebottomoftheller

neck.Theemptyspaceinthetankallows

gasolinetoexpand.Overllingmayresult

infuelleakageordamagetotheengineor

emissionsystem.

•Neversmokewhenhandlinggasoline,and

stayawayfromanopenameorwhere

gasolinefumesmaybeignitedbyspark.

•Storegasolineinanapprovedcontainer

andkeepitoutofthereachofchildren.

•Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuel

whenengineisrunningorwhentheengine

ishot.

•Iffuelisspilled,DoNotattempttostart

theengine.Moveawayfromtheareaof

thespillandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

•DoNotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingaspark

whichcanignitegasolinevapors.Areor

explosionfromgasolinecanburnyouand

othersandcausepropertydamage.

•Alwaysplacegasolinecontainersonthe

groundawayfromyourvehiclebefore

lling.

•DoNotllgasolinecontainersinsidea

vehicleoronatruckortrailerbedbecause

interiorcarpetsorplastictruckbedliners

mayinsulatethecontainerandslowthe

lossofanystaticcharge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelsonthe

ground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainer,ratherthanfroma

gasolinedispensernozzle.

•Ifagasolinedispensernozzlemustbe

used,keepthenozzleincontactwiththe

rimofthefueltankorcontaineropeningat

alltimesuntilfuelingiscomplete.DoNot

useanozzlelockopendevice.

WARNING

Gasolineisharmfulorfatalifswallowed.

Long-termexposuretovaporshascaused

cancerinlaboratoryanimals.Failuretouse

cautionmaycauseseriousinjuryorillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgas

tank/containeropening.

•Keepawayfromeyesandskin.

•Neversiphonbymouth.

Tohelppreventres:

•Keepengineandengineareafreefrom

accumulationofgrass,leaves,excessivegrease

oroil,andotherdebriswhichcanaccumulatein

theseareas.

•Cleanupoilandfuelspillsandremovefuelsoaked

debris.

•Allowthemachinetocoolbeforestoringthe

machineinanyenclosure.DoNotstorenear

ameoranyenclosedareawhereopenpilotlights

orheatappliancesarepresent.

AddingFuel

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

UsingStabilizer/Conditioner

Usefuelstabilizer/conditionerinthemachineatall

timestokeepthefuelfreshlongerwhenusedas

directedbythefuel-stabilizermanufacturer.

Important:Donotusefueladditivescontaining

methanolorethanol.

Addtheamountoffuelstabilizer/conditionertofresh

fuelasdirectedbythefuel-stabilizermanufacturer.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Cleanaroundthefuel-tankcap.

5.Fillthefueltankuntilthefuelgaugereadsatthe

fullmark(Figure8).

Note:Donotllthefueltankcompletelyfull.

Theemptyspaceinthetankallowsthefuelto

expand.

g197123

Figure8

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page29).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower

decksanddrivesystemshavehigherfrictionwhen

new,placingadditionalloadontheengine.Allow

40to50hoursofbreak-intimefornewmachinesto

developfullpowerandbestperformance.

UsingtheSafety-Interlock

System

WARNING

Ifthesafety-interlockswitchesare

disconnectedordamaged,themachinecould

operateunexpectedly,causingpersonal

injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock

switchesdailyandreplaceanydamaged

switchesbeforeoperatingthemachine.

Understandingthe

Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe

enginefromstartingunless:

•Theblade-controlswitch(PTO)isdisengaged.

•Themotion-controlleversareintheNEUTRAL-LOCK

position.

•Theparkingbrakeisengaged.

Thesafety-interlocksystemalsoisdesignedtoshut

offtheenginewheneverthecontrolleversareoutof

theNEUTRAL-LOCKpositionandyourisefromtheseat.

TestingtheSafety-Interlock

System

ServiceInterval:Beforeeachuseordaily

Testthesafety-interlocksystembeforeyouusethe

machineeachtime.Ifthesafetysystemdoesnot

operateasdescribedbelow,haveanAuthorized

ServiceDealerrepairthesafetysystemimmediately.

1.Sitontheseat,engagetheparkingbrake,and

movetheblade-controlswitch(PTO)totheON

position.Trystartingtheengine;theengine

shouldnotcrank.

2.Sitontheseat,engagetheparkingbrake,and

movetheblade-controlswitch(PTO)totheOFF

position.Moveeithermotion-controllever(out

oftheNEUTRAL-LOCKposition).Trystartingthe

engine;theengineshouldnotcrank.Repeatfor

othercontrollever.

3.Sitontheseat,engagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF

position,andmovethemotion-controlleversto

theNEUTRAL-LOCKposition.Starttheengine.

Whiletheengineisrunning,releasetheparking

brake,engagetheblade-controlswitch(PTO),

andriseslightlyfromtheseat;theengineshould

shutoff.

4.Sitontheseat,engagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF

position,andmovethemotion-controllevers

toNEUTRAL-LOCKposition.Starttheengine.

Whiletheengineisrunning,centereither

motion-controlleverandmoveitforwardor

reverse;theengineshouldshutoff.Repeatfor

othermotion-controllever.

5.Sitontheseat,disengagetheparkingbrake,

movetheblade-controlswitch(PTO)totheOFF

position,andmovethemotion-controlleversto

NEUTRAL-LOCKposition.Trystartingtheengine;

theengineshouldnotcrank.

PositioningtheSeat

Theseatcanmoveforwardandbackward.Position

theseatwhereyouhavethebestcontrolofthe

machineandaremostcomfortable(Figure9).

g027632

Figure9

Adjustingthe

Motion-ControlLevers

AdjustingtheHeight

Youcanadjustthemotion-controllevershigheror

lowerformaximumcomfort(Figure10).

g027252

Figure10

AdjustingtheTilt

Youcanadjustthemotion-controlleversforwardor

rearwardforyourcomfort.

1.Loosentheupperboltholdingthecontrollever

tothecontrol-armshaft.

2.Loosenthelowerboltjustenoughtopivotthe

controlleverforwardorrearward(Figure10).

3.Tightenbothboltstosecurethecontrolleverin

thenewposition.

4.Repeattheadjustmentfortheothercontrollever.

DuringOperation

DuringOperationSafety

GeneralSafety

Theoperatormustusetheirfullattentionwhen

operatingthemachine.DoNotengageinanyactivity

thatcausesdistractions;otherwise,injuryorproperty

damagemayoccur.

WARNING

Operatingengineparts,especiallythemufer,

becomeextremelyhot.Severeburnscan

occuroncontactanddebris,suchasleaves,

grass,brush,etc.cancatchre.

•Allowengineparts,especiallythemufer,

tocoolbeforetouching.

•Removeaccumulateddebrisfrommufer

andenginearea.

WARNING

Engineexhaustcontainscarbonmonoxide,

whichisanodorlessdeadlypoisonthatcan

killyou.

DoNotrunengineindoorsorinasmall

connedareawheredangerouscarbon

monoxidefumescancollect.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor

herself,otherpeopleorproperty.

•Thismowerwasdesignedforoneoperatoronly.

Donotcarrypassengersandkeepallothersaway

frommachineduringoperation.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Operateonlyindaylightorgoodarticiallight.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,

DoNotoperatethemachine;seekshelter.

•Useextracarewhileoperatingwithaccessoriesor

attachments,suchasgrasscollectionsystems.

Thesecanchangethestabilityofthemachine

andcausealossofcontrol.Followdirectionsfor

counterweightsifrequired.

•Keepawayfromholes,ruts,bumps,rocks,and

otherhiddenhazards.Usecarewhenapproaching

blindcorners,shrubs,trees,tallgrassorother

objectsthatmayhideobstaclesorobscurevision.

Uneventerraincouldoverturnthemachineor

causetheoperatortolosetheirbalanceorfooting.

•Besurealldrivesareinneutralandparkingbrake

isengagedbeforestartingengine.

•Starttheenginecarefullyaccordingtoinstructions

withfeetwellawayfromtheblades.

•Neveroperatethemowerwithdamagedguards,

shields,orcovers.Alwayshavesafetyshields,

guards,switchesandotherdevicesinplaceandin

properworkingcondition.

•Keepclearofthedischargeopeningatalltimes.

Nevermowwiththedischargedoorraised,

removedoralteredunlessthereisagrass

collectionsystemormulchkitinplaceandworking

properly.

•Keephandsandfeetawayfrommovingparts.

Ifpossible,DoNotmakeadjustmentswiththe

enginerunning.

WARNING

Hands,feet,hair,clothing,oraccessories

canbecomeentangledinrotatingparts.

Contactwiththerotatingpartscan

causetraumaticamputationorsevere

lacerations.

–DoNotoperatethemachinewithout

guards,shields,andsafetydevicesin

placeandworkingproperly.

–Keephands,feet,hair,jewelry,or

clothingawayfromrotatingparts.

•Neverraisethedeckwithbladesrunning.

•Beawareofthemowerdischargepathanddirect

dischargeawayfromothers.Avoiddischarging

materialagainstawallorobstructionasthe

materialmayricochetbacktowardtheoperator.

Stoptheblades,slowdown,andusecautionwhen

crossingsurfacesotherthangrassandwhen

transportingthemowertoandfromtheareatobe

mowed.

•Bealert,slowdownandusecautionwhen

makingturns.Lookbehindandtothesidebefore

changingdirections.DoNotmowinreverse

unlessabsolutelynecessary.

•DoNotchangetheenginegovernorsettingor

overspeedtheengine.

•Parkthemachineonlevelground.Stopengine,

waitforallmovingpartstostop,andremovethe

sparkplugwire(s).

–Beforechecking,cleaningorworkingonthe

mower.

–Afterstrikingaforeignobjectorabnormal

vibrationoccurs(inspectthemowerfor

damageandmakerepairsbeforerestarting

andoperatingthemower).

–Beforeclearingblockages.

–Wheneveryouleavethemower.DoNotleave

arunningmachineunattended.

•Stopengine,waitforallmovingpartstostop:

–Beforerefueling.

–Beforedumpingthegrasscatcher.

–Beforemakingheightadjustments.

•Tragicaccidentscanoccuriftheoperatorisnot

alerttothepresenceofchildren.Childrenare

oftenattractedtothemachineandthemowing

activity.Neverassumethatchildrenwillremain

whereyoulastsawthem.

–Keepchildrenoutofthemowingareaand

underthewatchfulcareofanotherresponsible

adult,nottheoperator.

–Bealertandturnthemachineoffifchildren

enterthearea.

–Beforeandwhilebackingorchangingdirection,

lookbehind,down,andside-to-sideforsmall

children.

–Neverallowchildrentooperatethemachine.

–DoNotcarrychildren,evenwiththeblades

shutoff.Childrencouldfalloffandbeseriously

injuredorinterferewiththesafeoperationof

themachine.Childrenthathavebeengiven

ridesinthepastcouldsuddenlyappearinthe

workingareaforanotherrideandberunover

orbackedoverbythemachine.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere

injuryordeath.Theoperatorisresponsiblefor

safeslopeoperation.Operatingthemachineon

anysloperequiresextracaution.Beforeusingthe

machineonaslope,theoperatormust:

–Reviewandunderstandtheslopeinstructions

inthemanualandonthemachine.

–Useanangleindicatortodeterminethe

approximateslopeangleofthearea.

–Neveroperateonslopesgreaterthan15

degrees.

–Evaluatethesiteconditionsofthedayto

determineiftheslopeissafeformachine

operation.Usecommonsenseandgood

judgmentwhenperformingthisevaluation.

Changesintheterrain,suchasmoisture,can

quicklyaffecttheoperationofthemachineon

aslope.

•Identifyhazardsatthebaseoftheslope.Do

Notoperatethemachineneardropoffs,ditches,

embankments,waterorotherhazards.The

machinecouldsuddenlyrolloverifawheelgoes

overtheedgeortheedgecollapses.Keepasafe

distance(twicethewidthofthemachine)between

themachineandanyhazard.Useawalkbehind

machineorahandtrimmertomowthegrassin

theseareas.

g229111

Figure11

1.SafeZone-Usethemowerhereonslopeslessthan15

degrees

2.DangerZone-Useawalk-behindmowerand/orhand

trimmeronslopesgreaterthan15degrees

3.Water

4.W=widthofthemachine

5.Keepasafedistance(twicethewidthofthemachine)

betweenthemachineandanyhazard.

•Avoidstarting,stoppingorturningthemachineon

slopes.Avoidmakingsuddenchangesinspeedor

direction;turnslowlyandgradually.

•DoNotoperateamachineunderanyconditions

wheretraction,steeringorstabilityisinquestion.

Beawarethatoperatingthemachineonwet

grass,acrossslopesordownhillmaycausethe

machinetolosetraction.Lossoftractiontothe

drivewheelsmayresultinslidingandalossof

brakingandsteering.Themachinecanslideeven

ifthedrivewheelsarestopped.

•Removeormarkobstaclessuchasditches,holes,

ruts,bumps,rocksorotherhiddenhazards.Tall

grasscanhideobstacles.Uneventerraincould

overturnthemachine.

•Useextracarewhileoperatingwithaccessoriesor

attachments,suchasgrasscollectionsystems.

Thesecanchangethestabilityofthemachine

andcausealossofcontrol.Followdirectionsfor

counterweights.

•Ifpossible,keepthedeckloweredtotheground

whileoperatingonslopes.Raisingthedeckwhile

operatingonslopescancausethemachineto

becomeunstable.

OperatingtheParking

Brake

Alwaysengagetheparkingbrakewhenyoustopthe

machineorleaveitunattended.

EngagingtheParkingBrake

Parkthemachineonalevelsurface.

g188778

Figure12

DisengagingtheParkingBrake

Todisengagetheparkingbrake,pulltheleveroutof

thedetentslotandtowardyou,thenpushitdown

(Figure13).

g188777

Figure13

1.Pushtheparkingbrake

outofthedetentslotand

towardyou.

2.Pushtheparkingbrake

down.

EngagingtheBlade-Control

Switch(PTO)

g008945

Figure14

Note:Alwaysengagethebladeswiththethrottlein

theFASTposition(Figure15).

g187516

Figure15

Disengagingthe

Blade-ControlSwitch

(PTO)

g009174

Figure16

OperatingtheThrottle

YoucanmovethethrottlecontrolbetweenFASTand

SLOWpositions(Figure17).

AlwaysusetheFASTpositionwhenengagingthePTO.

g187517

Figure17

OperatingtheChoke

Usethechoketostartacoldengine.

1.Pullupthechokeknobtoengagethechoke

beforeusingthekeyswitch(Figure18).

Note:Ensurethatyoufullyengagethechoke.

Youmayneedtoholdtheknobupwhenyou

usethekeyswitch.

2.Pushdownthechoketodisengagethechoke

aftertheenginehasstarted(Figure18).

g008959

Figure18

1.ONposition2.OFFposition

OperatingtheKeySwitch

1.TurnthekeytotheSTARTposition(Figure19).

Note:Whentheenginestarts,releasethekey.

Important:Donotengagethestartermotor

formorethan5secondsatatime.Ifthe

enginefailstostart,wait10secondsbetween

attempts.Failuretofollowtheseinstructions

canburnoutthestartermotor.

Note:Youmayneedmultipleattemptstostart

theenginewhenyoustartitthersttimeafter

thefuelsystemhasbeenwithoutfuelcompletely.

g008947

Figure19

2.TurnthekeytotheSTOPpositiontoshutoffthe

engine.

StartingtheEngine

Note:Awarmorhotenginemaynotrequirechoking.

Important:Donotengagethestarterformore

than5secondsatatime.Engagingthestarter

motorformorethan5secondscandamagethe

startermotor.Iftheenginefailstostart,wait10

secondsbeforeoperatingtheenginestarteragain.

g189354

Figure20

ShuttingOfftheEngine

1.Disengagethebladesbymovingthe

blade-controlswitchtotheOFFposition(Figure

20).

2.Engagetheparkingbrake.

3.MovethethrottlecontroltotheFASTposition.

4.TurnthekeytotheOFFpositionandremove

thekey.

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Toro TimeCutter HD ZX5400 Riding Mower User manual

Brand: Toro

Model: TimeCutter HD ZX5400 Riding Mower

Category: Lawnmowers

Type: User manual

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