ReplacingtheIdlerPulley
1.Removetheshoulderbolt,idlerpulley,andspacerfrom
theclutchcrank(Figure5).
Note:Discardtheoldbolt,pulley,andspacer.
Figure5
1.Clutchcrank3.Idlerpulley(old)
2.Spacer4.Shoulderbolt
2.Inserttheshoulderedspacerintothenewidlerpulley
(Figure6).
Figure6
1.Clutchcrank3.Idlerpulley(new)
2.Shoulderedspacer4.Socket-headbolt(5/16x
1-1/2inch)
3.Applymedium-gradethread-lockingcompoundtothe
threadsofthesocket-headbolt(5/16x1-1/2inch).
4.Alignthepulleyandshoulderspacertotheholein
theclutchcrankwiththespacerushtothebracket
asshownFigure6.
5.Securethepulleyandspacertotheclutchcrank(Figure
6)withthesocket-headbolt(5/16x1-1/2inch).
6.Torquethesocket-headboltto19.8to25.4N-m(175
to225lb-in).
InstallingtheBeltandBelt
Cover
1.Slipthebeltthatyouremovedinstep5ofPreparing
toReplacetheIdlerPulleyontothenewidlerpulley
(Figure4).
2.Applymedium-gradethread-lockingcompoundtothe
threadsofthe2anged-headbolts(5/16x3/4inch)
thatyouremovedinstep4ofPreparingtoReplace
theIdlerPulley(Figure3).
3.Aligntheholesinthebeltcovertotheholesinthe
belt-coversupport(Figure3).
4.Securethebeltcovertothebelt-coversupport(Figure
3)withthe2anged-headbolts(5/16x3/4inch).
5.Torquetheanged-headboltsto19.8to25.4N-m
(175to225lb-in).
3