Emerson NetSure ITM 48 VDC UPS 70 kW to 280 kW Technical Manual

Emerson
Brand
Emerson
Model
NetSure ITM 48 VDC UPS 70 kW to 280 kW
Category
Uninterruptible power supplies (UPSs)
Type
Technical Manual
NetSure™ ITM with eSure™ Technology
Site Planning Data and System Drawings — 48V DC UPS
Section 6037 (Issue AC, April 8, 2013)
Specification Number: 582145500
Model: NetSure™ ITM
Contents
1. Site Planning Data
2. One Line Diagram
3. System Outline Drawings
4. Connection Details
NetSure™ ITM with eSure™ Technology
Site Planning Data and System Drawings — 48V DC UPS
Spec. No: 582145500 Section 6037
Model: NetSure™ ITM Issue AC, April 8, 2013
2
1 SITE PLANNING DATA
1.1 Technical Specifications
NetSure™ ITM with eSure™ Technology
Site Planning Data and System Drawings — 48V DC UPS
Spec. No: 582145500 Section 6037
Model: NetSure™ ITM Issue AC, April 8, 2013
3
1.2 Battery Run Times
NetSure™ ITM with eSure™ Technology
Site Planning Data and System Drawings — 48V DC UPS
Spec. No: 582145500 Section 6037
Model: NetSure™ ITM Issue AC, April 8, 2013
4
2 ONE LINE DIAGRAM
Load
Shunts
Load
Shunts
Battery
Shunts
Battery
Fuse
Battery
LVD
PCU PCU PCU PCU PCU PCU
Controller and
Communication
Controller and
Communication
Load Breakers
or
Optional Fuses
Load Breakers
or
Optional Fuses
Battery
Shunts
Battery
Fuse
Battery
LVD
AC Input B
(Optional)
AC Input A
AC Input B
(Optional)
AC Input A
PCU
Breakers
(Note 4)
Current
Transformer
PCU
Breakers
(Note 4)
Current
Transformer
AC
Circuit
Breakers
(Note 3)
AC
Circuit
Breakers
(Note 3)
Internal
DC-link
PRIMARY
DC UPS
MODULE (1)
EXPANSION
DC UPS
MODULES (2-4)
Internal
COM-link
NOTES
1. DUAL AC INPUT VERSION OPTIONAL.
2. RECOMMENDED INPUT WIRE SIZE 2/0 AWG, 90 C (194 F), SEE NEC TABLE 310.16.
3. MAX INPUT CURRENT:
480V: 111A @ 384V; 89A @ 480V
400V: 133A @ 320V; 107A @ 400V
380V: 140A @ 304V; 112A @ 380V
3. SYSTEM AC INPUT BREAKER(S) RATED 150A, 65kAIC.
4. PCU AC INPUT BREAKERS RATED 32A, 5000AIC. TWO (2) PCUs PER BREAKER.
NetSure™ ITM with eSure™ Technology
Site Planning Data and System Drawings — 48V DC UPS
Spec. No: 582145500 Section 6037
Model: NetSure™ ITM Issue AC, April 8, 2013
5
3 SYSTEM OUTLINE DRAWINGS
3.1 Mechanical Installation and Outline Drawings
3.1.1 Individual Cabinet Mechanical Data
3.1.2 System Configurations
23.62
(600)
84.33
(2142)
top
cabled
84.72
(2152)
bottom
cabled
Battery Compartment
Conduits for
AC Inputs
41.34
(1050)
DC Power System
Compartment
Z
X
Y
Top Cabled Version
X = 11.81 (300)
Y = 26.38 (670)
Z = 36.61 (930)
Bottom Cabled Version
X = 11.81 (300)
Y = 26.38 (670)
Z = 40.55 (1030)
CENTER OF GRAVITY
26.38
(670)
CG
11.81
(300)
(Bottom
cabled)
CG
11.81
(300)
36.61
(930)
40.55
(1030)
CG
(top
cabled)
23.62
(600)
Battery Compartment
Conduits for
AC Inputs
41.34
(1050)
DC Power System
Compartment
26.38
(670)
CG
11.81
(300)
DC UPS MODULE WITH
TOP FEED DC DISTRIBUTION
DC UPS MODULE WITH
BOTTOM FEED DC DISTRIBUTION
Top View
Top View
Front View
Notes:
1. Dimensions are in inches (millimeters).
2. Weight (fully loaded): 2925 lbs / 1325 kg.
3. Heat Rejection: 9554 BTU/h at full load (per module).
4. May be installed on concrete slab or raised floor.
System can be expanded either to
the left or the right of the Primary Module.
Single Module
70kW (full)
64kW (n+1)
TwoModules
140kW (full)
134kW (n+1)
Three Modules
210kW (full)
204kW (n+1)
Four Modules
280kW (full)
274kW (n+1)
NetSure™ ITM with eSure™ Technology
Site Planning Data and System Drawings — 48V DC UPS
Spec. No: 582145500 Section 6037
Model: NetSure™ ITM Issue AC, April 8, 2013
6
3.1.3 Main Components
3.1.3.1 Bottom Cabled Configuration - Circuit Breaker Load Distribution (Standard)
AC Input Conduit
* PCUs (12 x 5833W)
ACU+ (Controller)
Battery Fuses (800A)
(Battery leads factory
connected and routed to
Battery Compartment.)
SM-AC (AC Input Monitoring)
Battery Return and Load Return
(Battery return leads factory
connected and routed to
Battery Compartment.)
12
1 11
22
AC Input Circuit Breaker(s)
(150A, 65kAIC)
Internal Circuit Breakers (32A)
(Each Circuit Breaker Feeds Two PCUs)
LVD Contactor
PCU* Position
#1
#3
#5
#7
#9
#11
PCU* Position
#2
#4
#6
#8
#10
#12
Feeds PCU Position (left to right)
#1/#2, #3/#4, #5/#6, #7/#8, #9/#10, #11/#12
Front View
(door removed)
Load Distribution Devices
(DC distribution circuit breakers,
22 positions, 100-200A)
(Fuse OptionAvailable)
NetSure™ ITM with eSure™ Technology
Site Planning Data and System Drawings — 48V DC UPS
Spec. No: 582145500 Section 6037
Model: NetSure™ ITM Issue AC, April 8, 2013
7
3.1.3.2 Top Cabled Configuration - Circuit Breaker Load Distribution (Standard)
AC Input
Conduit Openings
* PCUs (12 x 5833W)
ACU+ (Controller)
Battery Fuses (800A)
(Battery leads factory
connected and routed to
Battery Compartment.)
SM-AC (AC Input Monitoring)
Battery Return and Load Return
(Battery return leads factory
connected and routed to
Battery Compartment.)
12
1 11
22
AC Input Circuit Breaker(s)
(150A, 65kAIC)
Internal Circuit Breakers (32A)
(Each Circuit Breaker Feeds Two PCUs)
LVD Contactor
PCU* Position
#1
#3
#5
#7
#9
#11
PCU* Position
#2
#4
#6
#8
#10
#12
Feeds PCU Position (left to right)
#1/#2, #3/#4, #5/#6, #7/#8, #9/#10, #11/#12
Front View
(door removed)
Load Distribution Devices
(DC distribution circuit breakers,
22 positions, 100-200A)
(Fuse Option Available)
NetSure™ ITM with eSure™ Technology
Site Planning Data and System Drawings — 48V DC UPS
Spec. No: 582145500 Section 6037
Model: NetSure™ ITM Issue AC, April 8, 2013
8
3.1.4 Bottom Cable Entry
Battery
Compartment
BFU
Distr.
Distr.
Raised Floor
Hot Aisle
Cold Aisle
A
Air Flow
Note 2
Side View
Support
Stand
½” (12mm) Floor
Anchoring Bolts
(4 places)
Top
Front
Notes:
1. Dimensions are in inches (millimeters).
2. Do not block air intake openings.
3. Minimum under floor space for underfloor
output cable runs: A= 1f (300mm).
4. Run cables not to block air openings for battery
cooling.
Battery
Compartment
Conduits for
AC Inputs
DC Power System
Compartment
35.43
(900)
17.72 (450)
8.86
(225)
9.84
(250)
19.68
(500)
9.84
(250)
8.86
(225)
Optional Floor
Opening for
Battery Cooling
PCUs
PCUs
PCUs
PCUs
PCUs
PCUs
P/N 547823
36” Tall Floor Stand
P/N 547822
24” Tall Floor Stand
NetSure™ ITM with eSure™ Technology
Site Planning Data and System Drawings — 48V DC UPS
Spec. No: 582145500 Section 6037
Model: NetSure™ ITM Issue AC, April 8, 2013
9
3.1.5 Top Cable Entry
Note 2
Distr.
Distr.
Hot Aisle
Cold Aisle
Air Flow
Concrete
Floor (slab)
Side View
Notes:
1. Dimensions are in inches (millimeters).
2. Do not block air intake openings.
Top
Battery
Compartment
DC Power
System
Compartment
Openings for
Output Cables
Front
Cable Tray Supports
if Mounted on Top of
Module
Front View
Cable Tray
Cable Run
Battery
Compartment
PCUs
PCUs
PCUs
PCUs
PCUs
PCUs
Top View
Battery
Compartment
Openings for
Output Cables
Cable Tray
23.62
(600)
BFU
½” (12mm) Floor
Anchoring Bolts
(4 places)
35.43
(900)
19.68
(500)
Air Exchange
(keep clear)
AC Input
Conduit Openings
NetSure™ ITM with eSure™ Technology
Site Planning Data and System Drawings — 48V DC UPS
Spec. No: 582145500 Section 6037
Model: NetSure™ ITM Issue AC, April 8, 2013
10
4 CONNECTON DETAILS
4.1 Bottom Cable Entry Electrical Connection Detail
NetSure™ ITM with eSure™ Technology
Site Planning Data and System Drawings — 48V DC UPS
Spec. No: 582145500 Section 6037
Model: NetSure™ ITM Issue AC, April 8, 2013
11
4.2 Top Cable Entry Electrical Connection Detail
KNOCKOUTS FOR INPUT
AC CONDUIT(S) SIZE 2"
OR COUPLING(S) SIZE 2"
(NOT INCLUDED)
CONTROLLER
SEE DETAIL ”D”
INPUT AC CONNECTION
SEE DETAIL ”A”
DETAIL E
2"
RECOMMENDED COUPLING:
RACO TYPE 2628
(GRAINGER 3LV08) OR
THOMAS BETTS TYPE
TK126US
INPUT AC CABLE
ROUTING
CABINET GROUNDING
SUITABLE CABLE LUGS
WITH HOLE DIA 3/8" (M10)
TYPICAL LUG THOMAS
& BETTS TYPE 54136
RECOMMENDED TORQUE
407-434 in-lbs (46-49 Nm).
SIDE PLATES ARE ONLY
DELIVERED ON MAIN
CABINET. SHALL BE
MOVED TO THE LAST
EXTENSION CABINET IN
A ROW.
DETAIL B (Circuit Breaker Option)
1”
SUITABLE CABLE LUGS WITH HOLE DIA 3/8" (M10)
TYPICAL LUG THOMAS & BETTS TYPE 54109
RECOMMENDED TORQUE 407-434 in-lbs (46-49 Nm)
DETAIL C (Circuit Breaker Option)
1"
SUITABLE CABLE LUGS WITH HOLE DIA 3/8" (M10)
TYPICAL LUG THOMAS & BETTS TYPE 54209
RECOMMENDED TORQUE 407-434 in-lbs (46-49 Nm)
COMMUNICATION LINKS BETWEEN CABINETS:
1. RS-485 BUS WIRES (TWISTED YELLOW/WHITE WIRES) SHALL BE CONNECTED TO SM-AC.
2. CAN-BUS WIRES (TWISTED BLACK/WHITE WIRES) SHALL BE INTERCONNECTED.
3. CONTACTOR CONTROL CABLES SHALL BE INTERCONNECTED.
NOTE
1. WHEN CONNECTING OUTPUT DISTRIBUTION CABLES – START WITH INNER ROW FIRST.
2. THE DC DISTRIBUTION GROUND/RETURN BUSBAR MUST BE CONNECTED VIA A SOLID
SINGLE-POINT GROUNDING LEAD TO THE MAIN BUILDING GROUND. REFER TO NEC,
TABLE 250-122 FOR GROUNDING CONDUCTOR SIZE.
DETAIL D
ENTESC
USB
RJ45
USB
DETAIL A
ONE OR TWO AC CIRCUIT BREAKERS,
NO LUGS NEEDED.
MARK CABLES A-L1, A-L2 AND A-L3 (B-L1, B-L2, B-L3)
RECOMMENDED TORQUE 124 in-lbs (14 Nm)
DETAIL B (Fuse Option)
1 .75 "1 .75 "
S U IT A B LE C A B LE LU GS W IT H H O LE D IA 1/ 2 " (M 1 2)
TY P IC A L LU G T H OM A S & B E T TS T YP E 542 82 (3 50kcmil)
R E C OM ME N D E D TOR Q U E 690-743 in-lbs (78-84 Nm)
DETAIL C (Fuse Option)
1 .75 "
1.5”
S U IT A B LE C A B LE LU GS W IT H H O LE D IA 1/ 2 " (M 1 2)
TY P IC A L LU G T H OM A S & B E T TS T YP E 542 82 (3 50kcmil)
R E C OM ME N D E D TOR Q U E 690-743 in-lbs (78-84 Nm)
NEGATIVE BUSBAR
SEE DETAIL ”C”
(LOAD)
POSITIVE BUSBAR
SEE DETAIL ”B”
(RETURN)
INPUT GROUNDING
CONNECTION
LUGS5/16" (M8)
TYPICAL LUG THOMAS &
BETTS TYPE 54109
RECOMMENDED TORQUE
204-221 in-lbs (23-25 Nm)
factory wiring
AC IN A
L1 L2 L3
AC IN B
L1 L2 L3
GND
Stud
GND
Stud
NetSure™ ITM with eSure™ Technology
Site Planning Data and System Drawings — 48V DC UPS
Spec. No: 582145500 Section 6037
Model: NetSure™ ITM Issue AC, April 8, 2013
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Emerson NetSure ITM 48 VDC UPS 70 kW to 280 kW Technical Manual

Emerson
Brand
Emerson
Model
NetSure ITM 48 VDC UPS 70 kW to 280 kW
Category
Uninterruptible power supplies (UPSs)
Type
Technical Manual
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