Jolly Mec I-DEA Angolo Installation, Use And Maintenance Manual

Brand: Jolly Mec

Model: I-DEA Angolo

Category: Stoves

Type: Installation, Use And Maintenance Manual

I-DEA Quadra I-DEA Frontale I-DEA Angolo

SM064 EN REV07 2016_02

Air and pellet

I-DEA STOVE

INSTALLATION, USE AND

MAINTENANCE MANUAL

To be kept by the purchaser

SM064 EN REV07_2016_02

01.1 TABLE OF CONTENTS

CHAP.01 REFERENCE GUIDE

CHAP. NOCONTENT PAGE NO

CHAP.01 REFERENCE GUIDE .....................................................................................................2

01.1 TABLE OF CONTENTS ................................................................................................................................ 2

01.2 WARNINGS .................................................................................................................................................. 3

01.3 SYMBOLOGY ............................................................................................................................................... 4

01.4 APPLIED STANDARDS ............................................................................................................................... 4

01.5 USE AND STORING OF THE INSTALLATION AND MAINTENANCE MANUAL ........................................ 4

CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS ......................................................5

02.1 GENERAL CONSIDERATIONS ................................................................................................................... 5

02.2 SAFETY REGULATIONS FOR ROUTINE MAINTENANCE AND USE ....................................................... 5

02.3 SAFETY REGULATIONS FOR EXTRAORDINARY MAINTENANCE AND INSTALLATION ...................... 6

02.4 EQUIPMENT FOR OPERATORS AND MAINTENANCE PERSONNEL ..................................................... 6

02.5 RESIDUAL RISKS ........................................................................................................................................ 6

CHAP.03 HANDLING AND TRANSPORT ......................................................................................7

03.1 RECEIVING GOODS .................................................................................................................................... 7

03.2 LIFTING AND TRANSPORT ........................................................................................................................ 7

CHAP.04 DESCRIPTION ..............................................................................................................8

04.1 PRODUCT PRESENTATION ....................................................................................................................... 8

04.2 PRODUCT IDENTIFICATION .................................................................................................................... 10

CHAP.05 TECHNICAL DATA ...................................................................................................... 11

05.1 HOMOLOGATION EN 14785:2006 ............................................................................................................ 11

05.2 PELLET QUALITY ...................................................................................................................................... 12

05.3 COMPONENTS .......................................................................................................................................... 13

05.4 DIMENSIONS (in mm) ................................................................................................................................ 14

05.5 FLUE OR FUME EXHAUST SYSTEM ....................................................................................................... 15

05.6 INSTALLATION ROOM VENTILATION ..................................................................................................... 16

CHAP.06 POSITIONING AND CONNECTIONS FOR THE INSTALLER .......................................... 17

06.1 SETTING UP OF EXTERNAL AIR INTAKES AND ELECTRIC CURRENT ............................................... 17

06.2 PHASES OF ASSEMBLING/DISASSEMBLING STOVE CLADDING ........................................................ 18

06.3 OPTIONALS ............................................................................................................................................... 18

06.4 AIR CIRCULATION .................................................................................................................................... 18

06.5 EXAMPLE OF AIR DUCTING IN THE VARIOUS ROOMS ........................................................................ 19

06.6 ELECTRIC CONNECTIONS ...................................................................................................................... 20

06.7 ELECTRONIC CONTROL UNIT ................................................................................................................. 20

06.8 STOVE CONTROL UNIT ELECTRICAL WIRING DIAGRAM ................................................................... 21

06.9 DUCTING KIT ELECTRICAL WIRING DIAGRAM (OPTIONAL) ................................................................ 22

CHAP.07 USE AND MAINTENANCE FOR THE USER ..................................................................23

07.1 STOVE OPERATIONS ............................................................................................................................... 23

07.2 OPENING THE COMBUSTION CHAMBER DOOR ................................................................................... 23

07.3 USER LCD DISPLAY ................................................................................................................................. 24

07.4 IR REMOTE CONTROL ............................................................................................................................. 31

07.5 PELLET HOPPER SAFETY THERMOSTAT WITH MANUAL RESET .......................................................... 31

07.6 RECOMMENDATIONS AND WARNINGS ................................................................................................. 31

07.7 ORDINARY MAINTENANCE (by the client) ............................................................................................... 32

07.8 DETACHABLE COMPONENTS FOR STOVE CLEANING ........................................................................ 37

07.9 SCHEDULED PREVENTIVE MAINTENANCE (by an authorised Jolly Mec Technical Assistance Centre) .... 37

CHAP.08 FAULT DIAGNOSIS AND TROUBLESHOOTING ........................................................... 38

CHAP.09 ECOLOGICAL REGULATIONS ....................................................................................41

09.1 WASTE MATERIALS AND THEIR DISPOSAL ......................................................................................... 41

09.2 DISPOSAL OF THE MACHINE .................................................................................................................. 41

• Familiarityandcompliancewiththeinstructionsgiveninthismanualwillensurequickinstallationandcorrectuseofthe

appliance.

• Readthemanualattentivelybeforecommencinginstallation,andbecertaintofollowthedirectionsitcontains,otherwise

the warranty could be invalidated and the performance and safety of the appliance jeopardized.

• Theinstallationmanualisanintegralpartoftheproductandmustbegiventotheuser.

• Itmustbekeptinasafeplaceandconsultedcarefully,asallofthewarningsprovideimportantinformationonsafety

duringinstallation,useandmaintenance.

• Incorrectinstallationofthestovecouldcausedamageandinjurytopeopleoranimals,forwhichthemanufacturecannot

beheldliable.

• InstallationshallbeperformedbyqualiedoperatorsinaccordancewiththeregulationsinforceintheCountryofinstal-

lation.

• Theappliancemustbeusedonlyforitsintendedpurpose.Anyotheruseisdeemedimproperandthereforedangerous.

• Themanufacturerdeclinesanycontractualornon-contractualliabilityfordamagescausedbyerrorsininstallationoruse

oftheapplianceorfailuretofollowtheinstructionscontainedinthismanual.

• AllrightsonthereproductionofthistechnicalmanualareownedbyJOLLY-MECCAMINETTIS.p.A.

• Thedescriptionsandillustrationsprovidedinthefollowingpublicationarenotbinding.

• JOLLY-MECCAMINETTIS.p.A.reservestherighttomakeanymodicationsthatmaybedeemedappropriate.

• ThismanualcannotbegiventothirdpartiesforperusalwithoutthewrittenpermissionofJOLLY-MECCAMINETTIS.p.A.

• Thetechnicaldirectionsforinstallationcontainedinthismanualshouldbeconsideredasbasicrequirements.Regulations

insomecountriesmaybemorerestrictive;inthisinstance,complyfullywiththeregulationsprevailinginthecountryof

installation(all laws and local bylaws must be observed when installing and using the appliance, including those

referring to national and European standards).

• Neverusetheapplianceasanincinerator,orinwayotherthanthatforwhichitwasdesigned.

• Donotusefuelsthatarenotrecommended.

• Donotuseliquidfuels.

• Whentheapplianceisrunning,theglassandothervisiblepartsreachextremelyhottemperaturestothetouch;handle

withextremecaretoavoidburns.

• Donotmakeanyunauthorisedmodicationtotheappliance.

• Useonlyoriginalsparepartsrecommendedbythemanufacturer.

• Acceptanceofthemachinebytheusermustbe“total”,includingthesoundlevelofoperation,comparabletoanelectrical

appliance.Complaintsforcharacteristicsnotindicatedinthismanualshallnotbeaccepted.

IMPORTANT

01.2 WARNINGS

01.3 SYMBOLOGY

In this manual, points of considerable importance are marked with

the following symbology:

INSTRUCTION: Instructions regarding the correct use of

the heating system.

WARNING: This point is particularly important.

DANGER: An important point regarding behaviour for

preventing injury and damage to materials is expressed.

JOLLY MEC products are constructed according to directives:

• 89/106 CEE: Constructed products

• 2006/42/CE: Machines.

• 2014/30/UE: Electromagnetic compatibility.

• 2014/35/UE: Low voltage - electrical safety.

And in compliance with the standards:

• EN 60335.1: Safety of household electrical appliances and

similar products.

Part 1: General safety regulations

Part 2: Section 102. Special regulations for appliances tted

with gas, diesel or solid fuel burners and electrical connections.

• CEI EN 50165: Safety of household non-electrical appliances

and similar products.

• CEI EN 61000: Electromagnetic compatibility (EMC).

Part 3: Limit values. Section 2 Limits for harmonic current emis-

sions (for appliance with current = 16 A per phase).

Part 3: Limit values. Section 3 Limitation of voltage uctuations

and ickers for low voltage equipment with current = 16 A.

• UNI EN ISO 12100: Machine safety.

• CEI EN 50366: Electromagnetic elds.

• UNI EN 1443: Fireplaces - General requisites.

• UNI EN 1856-1-2: Fireplaces - Requirements for metal repla-

ces.

• UNI EN 14785: Appliances for heating of homes using wooden

pellets - Requirements and test methods.

• UNI EN 13384: Fireplaces - Thermal calculations and dynamic

uid.

• UNI 10683: Heat generators operating with wood or other solid

bio fuels - Installation requirements

• UNI 10412-2: Hot water heating system - Safety requirements

- Part 2.

• EN 55041: Electromagnetic Compatibility - Prescriptions for

white goods, electrical tools and similar appliances

Part 1: Release

Part 2: Immunity

• EN 62233: Measurement methods for electromagnetic elds of

electrical appliances for home use and similar goods regarding

human exposure.

In order to properly verify and calculate the requi-

rements of the areas to be heated, rely on thermo

technical personnel who will be able to establish the

necessary values according to the regulations in force.

RESPONSIBILITY:

Upon the delivery of this manual, JOLLY MEC S.p.A. de-

clines all responsibility, whether civil or criminal, for accidents due to

partial or total non-compliance with the specications herein contained.

• Recipients of the manual

The use and installation manual is addressed to users responsible

for the installation, operation and maintenance of the stove; parti-

cular attention must be given the parts of the manual concerning

safety.

• Scope of the manual

The manual contains information on the correct use of the product

in accordance with the purposes for which it was designed and

built. It also provides information about loads, commissioning, re-

pair and maintenance of the stove in conformance with the limits

set down by the manufacturer.

• Conservation of the manual

The installation and maintenance manual is an integral part of the

product and must be conserved up to the time when the stove is

dismantled. It must be kept in a protected, dry place out of direct

sunlight and near the product so that it is always readily availa-

ble for consultation. Should the manual get damaged, the user

must request a copy from the Manufacturer, contacting the retailer

where he purchased the appliance. When requesting assistance,

always make reference to the MODEL, LOT and SERIAL NUM-

BER indicated on the label shown in CHAP.04.2.

• Updating the manual

The installation and maintenance manual reects the status of the

technology at the time the product was marketed. The manufac-

turer reserves the right to make modications to the product, and

consequently the relative manual, without any obligation to update

previous editions. The user may at any time request information

and updates, which, when issued, will become integral parts of the

installation and maintenance manual. If the product is subsequen-

tly resold, the user is requested to hand over the manual and to

inform the manufacturer of the name of the new owner, so that the

latter may receive any updates issued.

• Cases in which the manufacturer is released from liability

The manufacturer is released from all liability in the following

cases:

a) improper use of the product.

b) use not intended by specic national regulations.

c) incorrect installation.

d) faults in the electrical connections, the connections of the fume

exhaust system and/or the comburent air ducting system.

e) failure to carry out maintenance as prescribed in this manual.

f) unauthorised modications or operations.

g) use of replacement parts that are non-original or not specic to

the model.

h) total or partial failure to follow the instructions.

i) exceptional events (e.g.: breakages due to natural or accidental

events: lightening, short circuits etc.).

j) damage caused by electrical power cuts, sudden uctuation of

supply voltage, electromagnetic elds.

k) use of fuel with characteristics other than those recommended

in this manual *.

In the above cases the warranty is void.

*NOTE: In the event of a malfunction or intervention request

by Technical Assistance, the user must be able to demon-

strate the use of fuel with the characteristics required by this

manual. The Manufacturer disclaims all liability concerning

anomalies or malfunctions caused by use of FUEL which does

not comply with the recommended requirements.

01.4 APPLIED STANDARDS

01.5 USE AND STORING OF THE INSTALLA-

TION AND MAINTENANCE MANUAL

•The manual refers to essential aspects of the directives, regula-

tions and dispositions on using the machine, summarising its most

signicant points.

•General legal regulations and mandatory rules regarding injury

prevention and environmental protection must be observed. These

obligations also include regulations regarding the use of personal

protective equipment.

•For all work to be done on the system, the following dispositions

and regulations in force must be observed regarding accident pre-

vention, following the indications.

•Before using the system the rst time, the user

must have read and understood the instruction ma-

nual perfectly and this chapter in particular.

•The user must also make sure that the machine is always in good

condition as regards its safety requirements.

•During maintenance and inspection activities, wear the following

specied protective garments.

Important: cleaning and maintenance interventions

mustonlybeperformedoncoldreplaces/stoves,

preferably with the electricity supply open, i.e. in the

ZERO, OFF position.

•Danger warnings and signals in the form of plates, labels and

markings must not be removed or made unidentiable. If they are

worn or broken, they must be replaced.

•Modications,additionsortransformationsmust

not be made on the machine and its components wi-

thout the manufacturer’s authorisation. This is valid

rstandforemostforinstallationandregulationof

the installed safety devices. Failure to comply with

this warning relieves the Manufacturer of all and any

responsibility.

•Make sure, before starting up every time and after carrying out

maintenance, that dismantled parts have been repositioned cor-

rectly and in particular all the protection devices that impede ac-

cess to the machine.

•THE USER AND/OR OWNER OF THE PRODUCT

IS REQUIRED, IN ACCORDANCE WITH THE LAWS

IN FORCE, TO ASSIGN THE INSTALLATION AND

MAINTENANCE TO QUALIFIED AND SPECIALISED

OPERATORS, AND ACKNOWLEDGE THE RISKS

AND HAZARDS SHOULD THEY FAIL TO OBSERVE

THIS REQUIREMENT.

•Use of this product is not permitted for children, persons with

acknowledged reduced psycho-physical and sensory abilities and

persons who lack experience in using such machines, unless they

are supervised by designated persons responsible for their safety.

•The settings and programming of the product must only be per-

formed by adults who have received suitable and specic training.

Errors or incorrect settings can create hazardous conditions and

trigger malfunctions with relative consequences for persons and

things.

•Before any cleaning and/or routine or extraordinary maintenance

on the machine, disconnect it from all energy sources; in particular,

turn the electrical power switch to ZERO.

•Prior to installation, the user and installer are obliged to check

that the mains electrical supply to which the machine will be con-

nected, corresponds to the voltage on the identication plate (see

CHAP.04.2-PRODUCT IDENTIFICATION), and that it is equipped

with all suitable safety devices to classify the electrical system as

COMPLIANT with applicable safety standards. If this is not the

case, contact a Qualied Technician to adapt the system to requi-

red standards.

•Upstream from the machine (at the user’s expense) on the electri-

cal power supply line, a bipolar switch must be installed that is able

to intercept all the current phases. (See CHAP.05 - TECHNICAL

DATA for calculations).

•The irradiation area includes the area between the opening of the

hearth and up to 1 metre of space frontally as well as laterally. No

inammable object must be left in this area, such as: inammable

liquids, re-starting products or rewood, drapes, wooden decora-

tions, rugs, etc.

•Do not use the stove to dry clothes, it could overheat and cause

an outbreak of re.

•ATTENTION - BEWARE OF BURNS, most of the outer

surfaces of the stove are very hot, door handle, glass,

metal sides, majolica or metal top, fume exhaust pipe

etc. Never touch the stove with naked hands when it

is running; always use heat protection gloves, such as

those supplied with the stove, when handling all parts.

• Before doing any internal cleaning or maintenance, you must wait

until the machine reaches the ambient temperature.

• If the stove is in alarm status due to a malfunction, do not attempt

to restart it before nding out what has caused the heat generator to

shut down.

• Never wash the internal parts of the combustion chamber with water.

• In alarm status for failed start up, do not try to restart the stove until

the rebox has been thoroughly cleaned.

• The stove must always be started up with the rebox empty, without

PELLETS and without unburned fuel from previous use.

• Do not attempt to ignite the fuel with inammable liquids or solids; the

stove must ignite automatically via the electrical components installed

onboard.

• Do not load PELLETS manually into the rebox before or whilst the

stove is running.

• Keep the ventilation grids in the area the stove is installed in clean

conditions.

• Never load any fuel other than PELLETS into the stove storage hop-

per. Corn, nuts or other combustible materials must not be used as

fuel for the stove.

• Check and periodically clean the fume exhaust pipe, from the stove

to the ue (Union).

•IT IS STRICTLY PROHIBITED TO START UP THE

PRODUCT WITH THE COMBUSTION CHAMBER

DOOR OPEN OR ALLOW IT TO RUN WITH THE

GLASS BROKEN.

•The user should contact an authorised JOLLY-MEC Technical

Assistance Centre if any operating problems persist.

CHAP.02 ACCIDENT PREVENTION /

SAFETY REGULATIONS

02.1 GENERAL CONSIDERATIONS

02.2 SAFETY REGULATIONS FOR ROUTINE

MAINTENANCE AND USE

•THE USER AND/OR OWNER OF THE PRODUCT

IS REQUIRED, IN ACCORDANCE WITH THE LAWS

IN FORCE, TO ASSIGN THE INSTALLATION AND MAINTE-

NANCE TO QUALIFIED AND SPECIALISED OPERATORS, AND

ACKNOWLEDGE THE RISKS AND HAZARDS SHOULD THEY

FAIL TO OBSERVE THIS REQUIREMENT.

•The installation of the heat generator and the relative combustion

product exhaustion system, the electrical connections, the com-

missioning and extraordinary maintenance MUST always be per-

formed by Qualied and/or Licensed Professional Technicians or

those Authorised by the Manufacturer.

•The product must be installed in accordance with the laws and

standards in force in the State, Region or Area in which the ma-

chine is installed.

•The system installer MUST issue a Declaration of compliance for

the work performed after commissioning the system, in accordance

with the laws in force related to system safety standards.

•The installation operator is responsible for the installation and is

therefore required to perform the work to top workmanship stan-

dards.

•The appliance must be connected to a combustion product exhau-

stion ue built in accordance with applicable standards and certi-

ed with a declaration of compliance.

•Should any installation defects arise during commissioning, the

Authorised Jolly-Mec Technician can refuse to endorse use of the

product for safety reasons and submit a written Servicing Report to

the User informing him that he and the Installation operator shall be

jointly liable for any damage to persons, animals or things if used.

•Before installing the machine, the customer and installation ope-

rator must ensure that the ooring on which it will be positioned

is suitably levelled and can support the weight (see CHAP.05 -

TECHNICAL DATA). If there is any doubt on the solidity of the

ooring, it is essential to have a Structural Engineer verify relative

installation feasibility.

•Only specialised and qualied personnel may work or carry out

checks inside the machine, complying with safety regulations.

•Prior to installation, the user and installer are obliged to check

that the mains electrical supply to which the machine will be con-

nected, corresponds to the voltage on the identication plate (see

par. 04.2-PRODUCT IDENTIFICATION), check that the system is

sized so as to bear the maximum load required of the product, and

also that it is equipped with all suitable safety devices to classify

the electrical system as COMPLIANT with applicable safety stan-

dards. If this is not the case, contact a Qualied Technician to

adapt the system to required standards.

•Personnel assigned to handling the machines and equipment

must always wear industrial gloves and boots.

•The Maintenance Operator must recommend the Customer to

sign an annual maintenance contract for the product, so as to

maintain the levels of safety and efcient performance of the pro-

duct.

•The Maintenance Operator must check the working hours of the

product between one maintenance intervention and another, to ve-

rify the actual work load of the stove. The actual hours of operation

shall be reset at the end of the Technical intervention and indicated

on the Servicing Report.

02.3 SAFETY REGULATIONS FOR EXTRAORDI-

NARY MAINTENANCE AND INSTALLATION

02.4 EQUIPMENT FOR OPERATORS AND MAIN-

TENANCE PERSONNEL

1 Protection headphones

2 Gloves hand protections

3 Respiratory mask

4 Face mask or goggles

5 Accident prevention boots

6 Overalls or smock

02.5 RESIDUAL RISKS

Though JOLLY MEC CAMINETTI S.p.A. does everything within

its power to produce its systems with the greatest competence

regarding safety and consulting all the directives, laws, and regu-

lations available, there are still, if minor, some residual risks during

the phases of:

•TRANSPORT AND INSTALLATION

•ELECTRICAL CONNECTIONS (Which must be done by a qua-

lied electrician)

•MAINTENANCE

Thus whoever works in these areas or is involved in

these phases must be a trained person aware of the fact

that they are “dangerous” and that it has been impossible to elimi-

nate the danger for the category of system protections.

NOTE: Removal or tampering with the protection and sa-

fety devices can be only be done voluntarily.

WARNING: removal of the protection and safety devices

(voluntary tampering) or evasion of them, may cause se-

rious injury to people! Replace the safety signals when

they become illegible or come off.

Every Operator performing maintenance on the machine, must

wear safety garments and personal protective equipment:

CHAP.03 HANDLING AND TRANSPORT

The machine is delivered on a pallet, packed with a cellophane

hood; when receiving merchandise, check that:

• all packaging is intact

• all of the merchandise indicated on the delivery bill has actually

been delivered.

• the supply corresponds to the order specications; if the packa-

ging is damaged, check the condition of the contents as any bre-

akages should be reported immediately to the carrier and retailer.

• check there is no damage to any supplied elements; if there is

any breakage detected, report to the carrier and retailer as soon

as possible.

If any material listed on the bill of lading is missing, inform the

retailer immediately.

DANGER OF CRUSHING, COLLISION AND

ABRASIONS.

Personnel in charge of handling the product must have read and

thoroughly understood the safety prescriptions in CHAP.02 of this

manual and must wear work gloves and safety footwear.

For safety reasons, unauthorised persons must not be in the

area while the product is being moved.

The product must be moved only with a trolley or pallet fork, and

never with belts, chains, overhead cranes (see CHAP.05 - TECH-

NICAL DATA for the weight). All parts of the packaging coming into

contact with the crane, belts or straps must be protected. Unless

there are obstacles, lift the product to a maximum of 30 cm from

the ground and move it slowly, avoiding jerky or brusque move-

ments.

WARNING: Danger of suffocation.

Make sure that children do not come into contact with packaging

materials, plastic lm or polystyrene as this could cause suffoca-

tion.

WARNING: Danger of environmental pollution.

Adopt positive civic behaviour and DO NOT disperse the packa-

ging into the environment, but take it to waste disposal centres

for recycling. All packaging can be RECYCLED, as it consists of

wood, polyethylene lm, polystyrene and cardboard.

03.1 RECEIVING GOODS

03.2 LIFTING AND TRANSPORT

CHAP.04 DESCRIPTION

The I-DEA Quadra, I-DEA Frontale and I-DEA Angolo stoves for air and pellets are heating systems approved to European Standard

EN14785:2006,byanindependentbodyaccreditedbytheEuropeanCommissionformachinecommissioningandcertication.

Jolly-Mec products are the result of over forty years experience in the wooden biomass combustion sector; they are designed and engi-

neered to meet the increasing demands of today’s markets with high performance levels and a modern design.

The I-DEA stoves are high efciency products providing humidied air heating, fuelled by an alternative and renewable energy source:

wooden PELLETS.

A design that is always up to date, maintaining the tradition and irreplaceable cosiness of a warm home.

These are heating systems with state-of-the-art features; they have a robust structure, a steel tube bundle type exchanger and a combu-

stion chamber with FIRE FLECTOR cladding, where a fan is used to circulate the air and heat the environment. The particular construc-

tional features allow it to reach a comfortable temperature extremely quickly using reduced amounts of fuel.

Combustion is controlled by an electronic control unit with the following main functions and features:

• Display: wide backlit LCD display allowing operators to interface with the product, set the operating parameters and receive work

status data.

• Timer-controlled thermostat: used to set the start-up and switch-off times along with relative temperatures.

• Ambient temperature: setting and viewing of the current ambient temperature on the display.

• Output levels: possibility to adjust the heat output to ve different levels.

• Operating mode: displays real time product operating modes.

• Multi-language: choice of four European languages.

They are also tted with:

• PELLET hopper - about 30 kg in capacity.

• “Humidier” with incorporated water tank to humidify the heating air in the environment and prevent undesired dry throat sensations

caused by excessively dry air; it is possible to add some drops of fragrance oils to the water to freshen the air in the home.

• A practical drawer to collect the ashes.

• Thermal safety device against possible overheating.

• Safety device against possible clogging of the ue pipe.

• Fan for hot air exchange in the environment.

• Fume exhaust fan.

• Electrical resistance to start combustion.

PELLET combustion products must only be used with the combustion chamber door closed.

04.1 PRODUCT PRESENTATION

Standard cladding for the I-DEA Quadra model.

• Painted steel top.

• Painted front hot air output grid.

• Painted steel sides.

• The right side can be opened to access the main switch, the current socket and

reset the safety thermostat (see CHAP.06.6)

• Painted metal PELLET hopper lid.

• Vertical exhaustion of fumes by removing the screw cap to make room for the

fumes tube

• Combustion chamber door with BLACK silkscreen printed CERAMIC GLASS, re-

sistant to a temperature of 700°C

• Steel door open/close handle.

• Built-in humidier.

• Hot air ducting (optional).

Standard cladding for the I-DEA Frontale model.

• Painted steel top.

• Painted front hot air output grid.

• Painted steel sides.

• The right side can be opened to access the main switch, the current socket and

reset the safety thermostat (see CHAP.06.6).

• Painted metal PELLET hopper lid.

• Vertical exhaustion of fumes by removing the screw cap to make room for the

fumes tube

• Combustion chamber door with BLACK silkscreen printed CERAMIC GLASS,

resistant to a temperature of 700°C

• Steel door open/close handle.

• Built-in humidier.

• Hot air ducting (optional).

Standard cladding for the I-DEA Angolo model.

• Painted steel top.

• Corner front hot air output vent.

• Painted steel sides.

• The right side can be opened to access the main switch, the current socket and

reset the safety thermostat (see CHAP.06.6).

• Painted metal PELLET hopper lid.

• Vertical exhaustion of fumes by removing the screw cap to make room for the

fumes tube

• Corner combustion chamber door with BLACK silkscreen printed CERAMIC

GLASS, resistant to a temperature of 700°C

• Steel door open/close handle.

• Built-in humidier.

• Hot air ducting (optional).

No claims can arise concerning the colour variations of the painted surfaces, especially those of different materials and with

differentnishes,astheydependonthenaturalcharacteristicsofthematerialsandrelativeuseoftheproduct.

It is COMPULSORY to indicate the product MODEL, the LOT number and SERIAL NUMBER in all communications with the Manufac-

turer - Jolly Mec Caminetti S.p.A.

The identication numbers are found on the adhesive rating plate on the adhesive label attached under the right side panel (as seen in the

Diagram below); it also bears the data and performance ratings of the stove, generated by the results of the testing and commissioning

phases, in accordance with the indicated Reference Standard, and its CE marking.

The shown label may be graphically different from the original.

04.2 PRODUCT IDENTIFICATION

Product model

CE Marking

Year of Commissioning and Certication

Reference Standard

5 Performance declaration No.*

Product LOT no.

Product Sales Code

Product Sales Number

9 Product label code

*Pursuant to European Regulation No.

305/2011, manufacturers are now required to have the

DoP - Declaration of Performance for each product of

own design concerned; Jolly-Mec did namely provide all

of these documents in downloadable electronic form

that you can easily see on the website of the Company

at the following address: http://www.jolly-mec.it/it/servi-

zio-clienti/docman.html

WARNING

Thetechnicaldataprovidedinthetablearecertiedlaboratorytestedvalues,inaccordancewiththetestmethods

endorsed by European Standard EN 14785:2006.

The declared output may vary according to fuel type.

Recommended fuels:

PELLETS: See Pellet characteristics indicated in CHAP. 05.2 on the following page. All stove tests, nal inspection and ne-

tuning was performed using the recommended certied pellets.

JOLLY MEC CAMINETTI SPA is not responsible for malfunctions, breakdowns or problems due to the use of pellets that are

not recommended, as combustion parameters vary according to the quality of the pellets. To achieve best operational results,

it may be necessary to change the default factory settings on the control unit during the “rst start-up” commissioning phase.

These operations must only be performed by the relative Technical Assistance Centre (TAC), being the only operators autho-

rised to complete the rst start-up activities.

Use of any type of liquid fuel is forbidden.

Theseorsimilarmaterialsmaybe:dangerousfortheuser,damagethereplace,thefumeexhaustunion,theue

and pollute nature.

05.1 HOMOLOGATION EN 14785:2006

CHAP.05 TECHNICAL DATA

Description 9 kW 11 kW M.U.

353

Nominal burning output Qtot 9,40 12,15 kW

366

Nominal heat output P9,00 11,00 kW

362

Reduced heat output P2,40 3,00 kW

302

Nominal output consumption Bt2,00 2,60 kg/h

304

Reduced output consumption Bt0,50 0,60 kg/h

357

Maximum output dispersed into the environment Psh 9,00 11,00 kW

000

Reduced output dispersed into the environment Psh 2,40 3,00 kW

053

Nominal output efciency η91,00 90,50 %

601

Rated voltage/frequency 230/50 230/50 V/Hz

602

Electrical absorption min(at full capacity) - max(during start-up) 156-320 156-320 W

253

Total weight 125 125 kg

401

Standard hopper capacity 30 30 kg

702

Flue draught required From - To 10-14 10-14 Pa

653

Fume exhaust diam. 80 80 mm

106

Average fume T ta139,00 154,00 °C

003

CO (13% O2) nominal output 0,020 0,012 %

000

CO (13% O2) reduced output 0,046 0,033 %

006

CO2 10,00 11,00 %

000

Dusts (13% O2) nominal output 8,00 11,00 mg/m3

203

Nominal fume mass output m6,70 8,40 g/s

000

Reduced fume mass output m2,70 3,40 g/s

701

Inammable materials distance (see CHAP.06) 200 to 800 200 to 800 mm

654

Comburent air pipe diameter 50 50 mm

05.2 PELLET QUALITY

PELLET QUALITY IS VERY IMPORTANT; PLEASE READ THE FOLLOWING PAGE CAREFULLY.

Automatic pellet loading products are heating systems designed to burn wooden PELLETS. It is important to choose pellets

that have no debris or impurities. The Association of Pellet Manufacturers with the Italian Thermotechnical Committee have

established standards for identifying pellets in terms of energy*.

APELLETproduct’sperformanceissignicantlylinkedandhighlyinuencedbythetypeandqualityofwooden

PELLETSthatisburned.AstheefcienciesofdifferentwoodenPELLETSqualitiesdiffer,likewisetheefciencyand

heat capacity emitted by the product running on pellets will vary. Similarly, the level of unburned residue left inside

the combustion chamber depends on the quality of the PELLETS: the lower the quality of the pellets used, the faster

the dirt residue will build-up.

JOLLY-MEC CAMINETTI SPA strongly recommends the use of the same type of pellets used during rst start-up, i.e. when the settings

and calibrations were made to suit the loaded combustible materials. Continuous switching of types and qualities of combustible materials

will require continuous adjustments to settings by the Technical Assistance Centre, which can not be endorsed by the Manufacturer.

MAIN FEATURES:

The main quality certications for PELLETS on the European market are DIN Plus, Ö-Norm M7135 and UNI EN ISO 17225-2(class A1

or A2), which guarantee conformity with the following values:

Powder 1% maximum through a 3.2 mm screen

Apparent density 680 Kg/m3 minimum

Dimensions 6 mm diameter from 25 to 30 mm of maximum length

Ash content 1% maximum

Humidity 8% maximum

Heating power 4,9 kWh/Kg

Packaging in eco-compatible or biodegradable material sacks

Store pellets at least 1 m from the stove/replace. Do not use pellets that are very hard and with different dimensions; the mechanical

parts are sized and tested for use with pellets with the above-mentioned characteristics.

No breakdown or malfunction depending on the quality of the pellets used and/or by the dosage of the quantity will be covered

by the warranty.

WHAT YOU SHOULD KNOW ABOUT PELLETS:

PELLETS are obtained by a drawing process using sawdust discarded by virgin wood processing systems and therefore have

no chemical additives. The consistency, compactness and strength with which the pieces remain intact is due to a substance

contained in wood called lignin; this acts as a binder during the compression phase.

The various qualities of combustible materials can also depend on the sawdust mix used to produce the PELLETS, which

generally have a standard length of between 5 and 30 mm, a diameter of between 5 and 6 mm, a weight of from 600 to 700 Kg/m3 and

a humidity of no more than 8% of its weight.

One advantage over wood is its greater heating power; in fact, when using good quality wood, it is possible to achieve about 4.3kWh/Kg

with a humidity rate of up to 15%, whilst with PELLETS this can climb to 4.9kWh/Kg and a water content of a maximum of 8%.

The sacks of PELLETS must be stored in a clean, dry place.

*CERTIFIED PELLET CHARACTERISTICS

05.3 COMPONENTS

The stove is delivered fully shrink-wrapped in anti-dust cellophane,

fastened inside a cardboard box, together with a range of compo-

nents:

• Assembly, use and maintenance manual.

• Use and maintenance accessories (see CHAP.07.8).

• Power cord to connect the stove to the household mains.

• Cladding.

• IR Remote Control (1).

• Handle for opening the door and using the scraper (2).

Description of components

A) Air diffusion grid

B) Pellet loading lid

C) Pellet container

D) LCD Display

E) Electronic control unit M12-P

F) Safety thermostat with manual reset

G) Humidier(Accessible by opening the door)

H) Handle for opening the door

I) Tube bundle scraper

L) Ash drawer

M) Ironrebox

N) Ducting air outlet ø80 mm (optional)

O) Combustion chamber door

P) Electrical socket with fuse

Q) Main electric switch

R) Pellet loading auger gear motor

S) Fume pressure switch

T) Comburent air inlet tube ø50 mm

U) Heating fan

V) Combustionandfumeexhausterfanø80mm

W) Electrical heating element for lighting

Z) Cladding

X) Ducted air fan (optional)

05.4 DIMENSIONS (in mm)

•I-DEAFrontale

•I-DEAAngolo

L 850 mm

H 1136 mm

P 282 mm

•I-DEAQuadra

L 850 mm

H 1136 mm

P 282 mm

L 850 mm

H 1136 mm

P 282 mm

U.M.

05.5 FLUE OR FUME EXHAUST SYSTEM

The ue or fume exhaust system is a fundamental element for the proper functioning of the stove and must comply with the following

general standards:

EN1856-1 Chimneys. Requirements for metal chimneys - Part 1: System chimney products

EN1856-2 Chimneys. Requirements for metal chimneys - Part 2: Metal ue liners and connecting ue pipes

UNI 10683 Heat generators operating with wood or other solid bio fuels - Installation requirements

The diameter of the ue must be sized according to the technical specications of the appliance and type and place of installation. Each

appliance must have its own chimney ue without any inlets from other appliances.

The exhaust duct of the combustion products generated by the forced draught equipment must respond to the following requirements:

• it is necessary to use union joints and pipes with pressure resistant seals, as the union of the ue could be slightly pressurised

while the appliance running

• all changes in direction must be open to inspection to facilitate maintenance

• correct draught to maintain depression in the combustion chamber, as per the technical specications, must be guaranteed

• it must be watertight, waterproof and suitably isolated and insulated

• must be made of suitable materials that resist normal mechanical stress, heat, the action of the combustion products and acid

condensations

• must be prevailingly vertical structures with deviations from the axis not greater that 45°

• must be adequately distanced from combustible or inammable materials via an air space or suitable insulation

• must have an internal section which is preferably circular: square or rectangular sections must have rounded corners with a

radius of no less than 20 mm

• must have an internal section that is constant, free and independent

If the ue is installed externally it must be insulated to prevent the cooling of fumes and formation of condensation. The same is valid for

the tract from the roof to the chimney cap (Torrino). For the union between the stove and the ue, or if there are deviations or curves, for

easier, quicker and safer installation, we recommend using double-walled stainless steel pipes.

The use of pipes in bre cement for connecting the equipment to the ue is forbidden.

Exhaust pipes must not run through rooms where the installation of combustion equipment is forbidden. The union must be connected

to the ue in such a way as to ensure they remain airtight when the appliance is operating in pressurised conditions and to avoid the

formation of condensation and its conveyance to the appliance.

It has to be avoid, as much as possible, the assembly of hori-

zontal sections. In any case, the horizontal segment (or its hori-

zontal projection) do not have to be longer than two meters with

minimum slope not less than 5%. The horizontal section does

not have to be connected directly to the smoke fan output but

after the rst vertical segment (6)

Fig

.1.

ThechimneysystemforthesmokeexhaustMUSTbedi-

mensionedandprojectedbyaQualiedEngineer.Hewill

determinethepropersmokeexhaust system taking into

consideration the product technical data, kind of installa-

tion, installation location and mostly the installation tech-

nical regulation in force. The Engineer will give indications

to the installer about the materials to use, smoke path sec-

tion, insulation thickness, corrosion resistance and all re-

quirements needed for the correct working of the system

product-chimney.

The correct dimension of the air intake for ventilation and

aerationoftheinstallationlocationMUSTbeveriedincon-

formity with the technical regulation in force.

Malfunctioningoftheproductcausedbyasmokeexhaust

not properly projected and dimensioned WILL NOT be

object of objections to Jolly-Mec and interventions at Jolly

Mec charge.

For appliance that must reach ceiling or wall exhaust outlets

that are not coaxial with regard to the issue of the fumes from

the machine, changes in direction must be made using an open

elbow of 45° (see

Fig

.1).

The use of counter slope elements is forbidden. The ue union

must have a constant section and allow soot to be collected and

swept away. Changes in cross-section are only allowed at the

outlet of the heat generator: the use of adaptors on the coupling

with the chimney ue is prohibited.

Running other air ducts and installation pipes inside the exhaust

pipes, even if oversized, is forbidden.

40/50 cm

3,0 m. min.

Fig

.1

1,5 m. min.

. Airtight steel sheet

metal

. 45° Curves

. Fume exhaust

. External insulated

ue

. Insulated T union for

condensation

. Non-insulated pipe

In the event of a black-out, suitable sizing of the fume exhaust system guarantees sufcient draught to exhaust the fumes generated by

combustion without the use of the electric exhaust fan.

If the performance of the fume exhaust system is not excellent, it is possible to adjust the operating settings of the stove to overcome

draught defects by a maximum of 15% of the fume exhaust device; this adjustment is however the exclusive competence of the Technical

Assistance Centre CAT.

One airtight reading point is recommended on the ue to check emissions after installation and measure draught.

Supporting the weight of the ue with the appliance union is strictly forbidden. Use specic stands or independent supports for this

purpose.

To install other combustion devices in the same room where the pellet appliance is installed, refer to UNI 10683 and UNI 7129 installation

regulations.

The minimum ue height must be over 1,5 m.

Blocking of wall exhaust terminals at any height and any distance from openings, doors and/or windows is not permitted and a very

important rule to follow.

Installation of external replaces must be performed using insulated double-walled pipes, to prevent the formation of condensate; it must

also be possible to inspect the base of the replace for routine maintenance which must be done at least once a year.

A windproof chimney cap must be installed; in the presence of adverse weather conditions, especially high winds, this accessory allows

the stove ue draught system to operate much easier.

A minimum ue draught between 10 and 14 Pa must be guaranteed. This value must be measured using specic and controlled instru-

ments each time the appliance and ue undergo maintenance.

With strong winds and the chimney cap installed in the reux

area (see

Fig

.2, zone bordered by the dotted line A for roofs with

ß>10° slant) of the roof or without complying with the distances

foreseen by UNI 10683 situations may arise where the stove

does not work which will trigger the no depression alarm.

It is not possible to make corrections or reset the stove operating

values to override the alarm.

05.6 INSTALLATION ROOM VENTILATION

According to reference regulation UNI10683, 4 Pa depression must be veried between the installation room interior and exterior. Pre-

pare adequate ventilation openings in the room where the product is installed to permit at least 50 m³/h clean comburent air ow not

taken from polluted rooms. The ventilation openings, if tted with insect-proof mesh, must be easily removable and undergo periodic

cleaning to ensure clear air ow passage.

If the comburent air inlet is directly connected to the stove, it may be necessary to make adjustments to the control unit, especially during

the start-up phase, as the temperature and humidity of outdoor air not only varies during the period of use of the product, but also come

into direct contact with the pellets and the ignition element, generating different fuel burning times.

Jolly Mec allows the ducting system at the input of the combustion air within and not over the following limits: the length can’t be longer

that 1000 mm, the diameter has to have at least the same section of the stove/boiler connection, it is possible only one 90° change of

direction, the center-to-center distance of the combustion air input pipe can be ± 300 mm.

As per the fuel product exhaust system, air vents are also extremely important and must be given the appropriate

consideration and respect.

The installer is directly liable for all electrical system parts, generation hook-up to the system, ventilation and the fume

exhaust system and MUST, at the end of installation work, issue a declaration of conformity as per Ministerial Decree 37/08.

On the other hand, the purchaser MUST assign all work to a qualied professional technician.

The device must be installed and used in accordance with all local and national laws and EC Regulations.

WARNING

It is only recommended to connect the comburent air ducting system to the stove if absolutely necessary. Very

cold air and humidity may cause difculties during the stove ignition phase.

NOTE

130 cm

50 cm

ß>10°

90°

Fig. 2

06.1 SETTING UP OF EXTERNAL AIR INTAKES AND ELECTRIC CURRENT

CHAP.06 POSITIONING AND CONNECTIONS FOR THE INSTALLER

Electrical connections must be carried out by skilled personnel

according to the regulations in force (2014/30/UE and 2014/35/UE).

The appliance must only be installed on surfaces that can support

the load. If the existing construction does not meet this requirement,

it will be necessary to take appropriate measures (e.g. installing a

load distribution plate). The appliance must be installed in an area

where the appliance itself, gas exhaust pipes and ue can be easily

accessed for cleaning.

The minimum distances to be maintained are shown in the tech-

nical drawings.

The lateral distance from the adjacent wall, according to installation,

is to be maintained on both sides.

All measurements are in mm

1. Fume exhaust

2. Electric socket to be positioned 1250 mm max from the stove’s

centre line

3. Stove centre line

4. External air intake ø50

5. Ducted air intake ø80 (optional)

Safetydistancefrominammablematerial

-Air distance from inammable side wall L=200 mm

-Air distance from inammable rear wall B=200 mm

-Frontal air distance from inammable material R=800 mm

NOTE!

The external air inlets must be positioned where they can not be

accidentally blocked.

I-DEA Quadra/Frontale

430

262

499

1022,5

499

430

I-DEA Angolo

1022,5

262 93

06.2 PHASES OF ASSEMBLING/DISASSEMBLING STOVE CLADDING

The stove is supplied packed in a wooden crate, to which the bottom of the stove is fastened; all the other components are packed inside.

Thevariouselementsofthecladdingmustbehandledcarefully,asbeingsatin-nished,polishedorpainted,theycouldbe

scratched or dented during the handling or assembly phases.

06.3 OPTIONALS

1. Automatic closing box for external air intake

2. Grid for external air intakes 230x230mm

3. Fume exhaust ø80mm

4. T union for fume exhaust with condensate drain cap

5. Aluminium pipe for air ducting ø80

6. Adjustable ducted air grid

7. Union for rigid pipe ø80mm

8. Y-shaped deviation ø80mm

Please refer to the CLADDING ASSEMBLY MANUAL for instructions on the cladding assembly phases.

06.4 AIR CIRCULATION

A Flexible aluminium pipes for hot air ducting ø80mm (optional)

B Fume exhaust ø80mm

C Humidier

D Compulsory air intake (see par. 06.1)

E Handle for opening door

F Door

G Front grid

H Hot air outlet (for I-DEA Corner model only)

I Adjustable vents for hot air 180x120mm (optional)

NOTE!

The fume exhaust system must be installed so that it can be disassembled in order to clean or remove its cladding. The below assembly

instructions must be obligatorily followed, after having carried out the various connections.

06.5 EXAMPLE OF AIR DUCTING IN THE VARIOUS ROOMS

To duct air into the other rooms, connect the pipes to the stove’s upper rear outlets. To distribute air to the various

areas,seeexampleinthepicturebelow.Theaircanbebalancedwiththegridswithadjustableclosures.

The air pipes must be brought to the rooms to be heated.

From every room where hot air is ducted, the air must return to the stove room through openings beneath the doors or vents, which must

be taken up again by the grid behind the stove.

Air is distributed with exible circular pipes in aluminium Ø 80mm. The pipes must be fastened to the unions with pipe clamps.

Pipe insulation is vital for the stove’s performance. They must be wrapped with glass wool pads (minimum thickness 3 cm) along its

entire length.

Warning:makessurethatpipesdonotcontactwoodandinammablematerials.

It is also very dangerous to use plastic pipes to distribute air since the high temperatures could deform them and release harmful gases.

Where it is impossible to wall up the distribution pipes, they can be hidden with a suspended ceiling, fake beams or casing.

NOTE!

It is vital to build a balanced air ducting system (as regards the length of the air

distribution pipe in the rooms, that should be up to 7 m), so as to achieve both

excellent heat distribution and performance in all ducted rooms.

It is also recommended, in order to improve further the distribution and decre-

ase the noise of the ducted air, to use pipes with a smooth inside.

The space (A) between the vents and the wall must be hermetically sealed with silicone, to

prevent leaking air from blackening it due to heat (for instance smudges above radiators).

IMPORTANT: Use a neutral cure silicone seal

7m.max.

06.6 ELECTRIC CONNECTIONS

Electrical connections must be carried out by skilled per-

sonnel according to the regulations in force (2014/30/UE and

2014/35/UE).

Connect the 230Vac 50Hz line with the proper cable with plug,

supplied with the stove, which powers up the control unit and all

the stove’s electrical components.

To achieve this, open the right side panel (A), rotating it to the

right, to access the power socket and thread the cable through

the slot (B) at the back.

The stove is tted with a current socket with fuse (C), a spare

fuse in the drawer (D) and a general bipolar mains switch (E)

(see g. to the side) so, in the event that the control unit does not

switch on, even after turning the switch to I “ONE”, check that the

fuse has not blown.

1 Control unit manual

2 Earth

3 Power socket with cord included

4 Switch

5 Fuse ø5x20 F4A 250V IEC 127-II

06.7 ELECTRONIC CONTROL UNIT

A complete description of the functions is provided

below.

The control unit manages all the stove functions and is

controlled via the LCD display (see CHAP.07.3); it can

also be controlled via an IR remote control (CHAP.07.4).

The electronic control unit features a timer function with

customisable programmes and user-friendly operating

settings. The functions are controlled by the AMBIENT

PROBE, tted on the back of the stove, but it can also

be extended to a different position in the installation room

which is more appropriate for reading the correct ambient

temperature.

The electric/electronic elements also include certain sa-

fety systems:

FUME TEMPERATURE PROBE:

tted inside the fume exhaust fan.

PRESSURE SWITCH:

tted inside the fume exhaust fan.

PELLET HOPPER SAFETY THERMOSTAT:

tted inside the PELLET container, it intervenes in situa-

tions where the

temperature inside the stove is too high.

The Control Display allows you to perform the fol-

lowing main functions:

• Start up or turn off the stove.

• Select from 5 different heating output levels.

• Set the desired ambient temperature.

• Optimise combustion.

• Manually load pellets into the basket.

• Use the timer system to programme the start up cycles.

• Report any function irregularities.

• Indicate the heating stove’s operating mode.

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Jolly Mec I-DEA Angolo Installation, Use And Maintenance Manual

Brand: Jolly Mec

Model: I-DEA Angolo

Category: Stoves

Type: Installation, Use And Maintenance Manual

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Jolly Mec I-DEA Angolo Installation, Use And Maintenance Manual

Jolly Mec I-DEA Angolo Installation, Use And Maintenance Manual

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