Jolly Mec UNIVERSAL JOLLY Maxi Installation, Use And Maintenance Card

Brand: Jolly Mec

Model: UNIVERSAL JOLLY Maxi

Category: Fireplaces

Type: Installation, Use And Maintenance Card

fireplace

UNIVERSAL

JOLLY ECO

INSTALLATION, USE

AND MAINTENANCE CARD

To be carefully kept by the purchaser

UNIVERSALJOLLY UNIVERSALJOLLY

Forced air version with outside suction Do-it-yourself version with inside suction

SM015 EN REV09 2016_09

• Familiarity and compliance with the instructions given in this guide will ensure quick installation and correct use of the

appliance.

• Read the sheet attentively before commencing installation, and must follow the directions it contains, otherwise the

warranty could be invalidated and the performance and safety of the appliance jeopardized.

• The installation sheet is an integral part of the product and must be given to the user.

• It must be kept in a safe place and consulted carefully, as all of the warnings provide important information on safety

during installation, use and maintenance.

• Incorrect installation can cause injury or damage to persons, animals or property, for which the manufacturer will not be

liable.

• Installation must be carried out by skilled personnel according to current regulations their respective countries in which

the product must be installed.

• The appliance must be used only for its intended purpose. Any other use is deemed improper and therefore dangerous.

• The manufacturer declines any contractual or non-contractual liability for damages caused by errors in installation or use

of the appliance or failure to follow the instructions contained in this guide.

• All rights on the reproduction of this guide are owned by JOLLY-MEC CAMINETTI S.p.A.

• The descriptions and illustrations provided in the following publication are not binding.

• JOLLY-MEC CAMINETTI S.p.A reserves the right to make any modifications that may be deemed appropriate.

•

This sheet cannot be given to third parties for perusal without the written permission of JOLLY-MEC CAMINETTI S.p.A.

• The technical directions for installation contained in this guide should be considered as basic requirements. Regulations

in some countries may be more restrictive; in this instance, comply fully with the regulations prevailing in the country of

installation (all local bylaws must be observed when installing the appliance, including those referring to national and

European standards).

• Never use the appliance as an incinerator, or in way other than that for which it was designed.

• Use only the fuels recommended, and no others.

• Do not use liquid fuels.

• With the machine running, glass and visible parts get very hot to the touch; handle with care to avoid injury.

• Do not make any unauthorised modification to the appliance.

• Use only original replacement parts recommended by the manufacturer.

• Acceptance of the machine by the user must be “total”, including the sound level of operation, comparable to that of a

household appliance. Complaints for characteristics not indicated in this manual shall not be accepted.

IMPORTANT

CONTENTS

USE AND MAINTENANCE INSTRUCTIONS FOR THE USER

1.1 UNIVERSALJOLLY Presentation ............................................................................................................................................................................................................................................................... ........2

1.2 Fireplace identification

.........................................................................................................................................................................................................................................

1.3 Technical data .................................................................................................................................................................................................................................................. ............................................................................4

1.4 Example of fireplace installed and clad ......................................................................................................................................................................................................................................................... 5

1.5 Fireplace parts ........................................................................................................................................................................................................................................................... ..................................................................6

1.6 Fireplace operation ........................................................................................................................................................................................................................................................... ......................................................7

1.6.1 Starting with wood ................................................................................................................................................................................................................................................................ ...........................7

1.6.2 Electronic controller ................................................................................................................................................................................................................................................................ .......................7

1.6.3 Advice .............................................................................................................................................................................................................................................................. ...............................................................8

1.7 Routine maintenance ................................................................................................................................................................................................................................................................ ...........................................9

1.7.1 Cleaning the fireplace ................................................................................................................................................................................................................................................ .................................9

1.7.2 Parts that can be removed to clean the fireplace or service the fan ................................................................................................................................................. 9

1.8 Optionals .........................................................................................................................................................................................................................................................................................................................................10

1.9 Installation and maintenance card use and keeping ..................................................................................................................................................................................................................11

1.10

Ecological regulations

1.10.1

Discarded materials and their disposal

1.10.2

Disposal of the machine

ASSEMBLY INSTRUCTIONS FOR THE INSTALLER

2.1 Dimensions and weights ...............................................................................................................................................................................................................................................................................................13

2.1.1 Universaljolly with outside suction ............................................................................................................................................................................................................................................13

2.1.2 Universaljolly do-it-yourself with inside suction .........................................................................................................................................................................................................13

2.2 Flue .........................................................................................................................................................................................................................................................................................................................................................14

2.3 Assembly steps ........................................................................................................................................................................................................................................................................................................................15

2.4 Electrical connections ......................................................................................................................................................................................................................................................................................................18

2.5 Example of ducting air to other rooms for even distribution of heat ........................................................................................................................................................................19

2.5.1 Universaljolly with outside suction ............................................................................................................................................................................................................................................19

2.5.2 Universaljolly do-it-yourself with inside suction .........................................................................................................................................................................................................20

SM015 EN REV09 2016_09

1.1 UNIVERSALJOLLY Presentation

The UNIVERSALJOLLY ECO fireplace is a high efficiency

wood-burning single unit in shaped steel.

It is the result of JOLLY MEC’s 30 years of experience;

designed and developed to meet the increasing demands of

today’s market for high performance and for modern logistics

needs which require ever smaller spaces.

UNIVERSALJOLLY is complete with a closure with self-cleaning

glass that prevents even the smallest spark from escaping, thus

guaranteeing total safety.

UNIVERSALJOLLY has two top outlets for ducting the air and

one front outlet.

UNIVERSALJOLLY is supplied with a door; it comes standard

with an electronic controller enabling speed adjustment of the

410 m3/h fan (optional 620 m3/h).

UNIVERSALJOLLY fireplaces are compact heating units,

offering exceptional performance and efficiencies.

CREATED TO CONSUME LITTLE AND TO HEAT A LOT.

UNIVERSALJOLLY is a heating fireplace with a ductable hot air

system, offering very low costs and rapid and excellent heating.

It is an absolutely safe system.

Installed in existing conventional fireplaces (with their problems

of smoke, waste and heat loss) they not only solve the

inconveniences, but turn old fireplaces into a heat source

allowing you to enjoy the pleasure of a real fire.

To convert the FORCED AIR UNIVERSALJOLLY into a Do-It-

Yourself, just apply the support with grille for inside suction.

1.2 Fireplace identification

The fireplace is equipped with a metallic label containing the following information:

• CE marking.

• Manufacturer’s name and address.

• European homologation standards number.

• Appliance type.

• Fuel.

• Nominal heat output.

• CO (calculated at 13% of O2).

• Nominal electrical power.

• Rated frequency.

• Lot no.

• Minimum distance from combustible materials.

• Warnings.

The label is located on the upper part of the fireplace.

The label may be graphically different.

Via San Giuseppe, 2 - 24060 Telgate - BG - *

Tel. +39.035.8359211 - fax +39.035.8359200

www.jolly-mec.it - [email protected] EN 13229

Apparecchio funzionante a legna - Wood stove insert - Gerät geeinigt für Holzbetrieb - Inserts à

feu ouvert alimentés bois - Aplicaciones de fuego abierto alimentadas leña

Rendimento

Efficiency

Wirkungsgrad

Rendement

Rendimiento

Potenza elettrica nominale

Rated electrical power

Elektr. Leistungsaufnahme

Puissance électrique nominale

Potencia eléctrica nominal

Distanza minima materiali combustibili adiacenti

Min. clearance from combustible materials

Abstand zu angrenzenden entzündlichen Stoffen

Distance aux matériaux combustibles

Distancia a materiales combustibles adyacentes

Utilizzare solo combustibili raccomandati

Use recommended fuels only

Verwenden Sie nur die empfohlenen Brennstoffsort*

Utiliser seulement des combustibles recommandés

Utilizar sólo los combustibles recomendados

CO emissioni

CO emissions

CO emission

Emission de CO

Emisión de CO

Tensione/Frequenza nominale

Rated voltage/frequency

Spannung/Nennfrequenz

Tension/Fréquence nominale

Tensión/Frecuencia nominal

Temperatura media fumi

Medium flue gas temperature

Abgastemperatur Mittelwert

Température moyenne des fumées

Temperatura media de los humos

Leggere e seguire le istruzioni di funzionamento

Read and follow the operating instructions.

Lesen und befolgen Sie die Betriebsanleitungen

Lire et suivre les instructions de fonctionnement

Leer y seguir las instrucciones de funcionamiento

Potenza termica nominale

Rated heat output

Nenn-Heizleistung

Puissance nominale

Potencia térmica nominal

N° lotto

Legna-Wood-Holz-Bois- Leña

75/170 W

230 V

300

L144238

Cod UMEDB/C

292,7°C

14,7 kW

Potenza bruciata

Burned power

Max Heizleistung

Puiss. max. disponi*

Potencia quemada

Potenza termica resa all'ambiente

Space heating output

Heizleistung an den Raum

Puiss. émise dans la pièce

Potencia térmica al ambiente

Potenza ceduta al fluido

Power given to fluid

Heizleistung ans Fluid

Puissance cédée au fluide

Potencia cedida al fluido

2,8 kW

19,4 kW 12 kW

50 Hz

0,46%

76%

Aria

Qtot

Psh



Matr: 031725

n° DOP JM 00020

the dop was drafted on the basis to the test report of accredited laboratory

the accreditation number of the laboratory is 0068 Istituto Masini

UNIVERSALJOLLY MEDIO

*Pursuant to European Regulation No. 305/2011, manufacturers are now required to have the DoP - Declaration

of Performance for each product of own design concerned; Jolly-Mec did namely provide all of these documents in

downloadable electronic form that you can easily see on the website of the Company at the following address: http://www.

jolly-mec.it.

ATTENZIONE

1.3 Technical data

Approval EN 13229

352 Burned power (by wood) Qtot 19,4 18,2 kW

365 Thermal rated output (by wood) P 14,7 13,9 kW

301 Consumption at max power Bt 4,5 4,2 Kg/h

356 Maximum output disposed of in the environment (by wood) Psh 2,8 4,2 kW

359 Power given to fluid (by wood) Pw 12 9,6 kW

052 Efficiency (by wood) η 76 76 %

455 Max. heated area depending the kind of house 65-90-150 70-100-180 m2

653 Smoke exhaust Ø 200 200 mm

451 Surface exchange 1,4 1,5 m2

652 Hot air outlet union Ø 100 100 mm

554 Air fan capacity 410 410 m3/h

253 Total weight 101 121 Kg

604 Installed electrical power 75/170 75/170 W

601 Nominal voltage/frequency 230/50 230/50 V/Hz

702 Min. draft 12 12 Pa

102 Max T smoke (by wood) 320 375 °C

105 Med T smoke (by wood) ta 292,7 283 °C

005 CO2 (wood) 8,7 7,1 %

002 CO (13% O2) (wood) 0,46 0,41 %

202 Smoke volume (by wood) m 12,9 14,92 g/s

701 Inflammable materials distance 300 300 mm

991 Maximum load (wood) 4 4,5 Kg

Code Description Version UM

Universaljolly Universaljolly

Medium Maxi

Recommended fuels: WOOD: dry beech, hornbeam, oak, locust (acacia) very dry

Primary air CLOSED

Damper CLOSED

Fan air delivery: 410 m3/h

Quantity, sizes and arrangement of wood: 4 Kg/h length 330 +/-30 mm arranged parallel to the front area

Power 12.7 kW

Procedures and adjustments for obtaining the above performance with model Maxi

The chart’s technical data was derived from certified data according to EN 13229 test methods.

1.4 Example of fireplace installed and clad

Ducting of air to upper floors

Ducting of hot air also to several

floors.

The powerful 410 m3/h

or 620 m3/h (optional) fan allows

hot air to be delivered to the

various rooms.

Base

Without masonry work, the ducting

can exploit the space freed in the

old flue for reaching the top floor

(using stainless steel pipes only).

Universaljolly inserted in an

existing structure

THE original appearance of

the room can be maintained by

fitting the Universaljolly insert

in the fireplace, which turns the

old fireplace into a real heating

system.

Closing

Finishing the insertion only

requires simple closing work.

Optimising flue draught

The old flue serves for holding

the new piping which is sized

to optimise the draught of the

new fireplace and to simplify

installation.

Ducting air to the various rooms

The air pipes can be concealed by

a covering in plasterboard.

Ducting outside the hood

By making a hole in the hood, the

air can be ducted to the various

rooms.

Insulation

The new fireplace must be

carefully insulated with rock wool

to prevent heat loss.

IMPORTANT!

Only use double-wall stainless steel pipes inside the hood and flue and for hot air ducting.

1.5 Fireplace parts

Exchanger

Support with grille for

inside suction (only for

do-it-yourself inside suction

model)

Ash pan

Cast iron grate

Fire bed with wood retainer

Ash pan support

Adjustable fume shutter

automatic opening pin

Fume outlet damper

Precut plugs (knock out only

for air ducting)

Fan

Electronic controller

Rock wool matting for boiler

insulation

610

1.6 Fireplace operation

1.6.1 Starting with wood

1.6.2 Electronic controller

The electronic controller is arranged for controlling the room air

fan, in order to set the optimum air flow level.

The ventilation level can be set manually by the user or

automatically.

In automatic setting (possible in the version with temperature

probe), the ventilation is set according to the fireplace

temperature.

A fan operation mode is provided, even with the fireplace off,

for room ventilation.

The user interface is in the wired version, already arranged for

the radiofrequency version.

Through the interface it is possible to set the various operation

modes and identify any faults.

Room temperature display (with remote control only).

Increase selected value

in manual programme

Decrease selected value

in manual programme

- Summer/Winter mode change

- Automatic fan speed display

DISPLAY

No communication with fireplace

(with remote control only)

The controller is arranged for

remote control link

norF

Operation programme

AU = Automatic

LX = manual with ventilation

level X (1-9)

OF = Off

RF reception in progress Winter mode (if the controller is not present

Summer mode is set)

Off/Manual/Automatic operation

Programme change

• Clean the fire bed and empty the ash pan

• On the display, choose winter through the correct button.

Press P and select the fan modality desired: Automatic or

Manual.

For detailed information on the Controller operation

see the SM/032 Card supplied.

• Fully open the grille on the ash pan.

• Prepare the wood and light the fire (it is advisable to use

firelighters or similar products)

• Close the door.

Fireplace heat output and load burn time are regulated by the

amount of combustion air; to adjust the amount, adjust the primary

air (opening or closing the ash pan grille).

To obtain a heating power of 23 Kw it is necessary to burn

5-6 kg of wood per hour.

1.6 Fireplace operation

1.6.3 Advice

Use only original spare parts recommended by the manufacturer.

Original spare parts are available through retailers, specialised

Tecnical Service Centers, or directly at the head office of Jolly

Mec Caminetti S.p.A.

Regular and methodical maintenance is all-important for correct

operation and maximum efficiency.

This is a high performing fireplace which works with a closed

door concept. If the doors are opened and the flue draught is

not optimal (12 Pa), small puffs of smoke may occasionally

occur.

If, for example, it is necessary to open the doors to load some

wood, check that you have opened the fume damper as far as

possible to prevent the formation of small puffs of smoke. When

you have finished and reclosed the doors, reset the damper to

its standard operating position.

WARNING!

In case of a power failure, if the fireplace is lit and

loaded with lots of wood, some electrical components

could become damaged.

In case of a power failure, check the heat output of the

fire and if high, remove a few pieces of wood to reduce

it.

ATTENZIONE!

The firebox must always be closed, except when

loading fuel, to prevent smoke escaping. For models

with two doors, always open (slowly) the right door

first and then the left one. The only part not covered by

cladding and therefore subject to high temperatures

is the glass.

THE fan must be activated with the fireplace lit, as the

”UNIVERSALJOLLY” is a very powerful heat exchanger fireplace.

Fig. 1

Damper in standard position (optimum fireplace efficiency)

Fig. 3

Damper shifted forward to further increase draught

MORE CLEANING = MORE EFFICIENCY

The fireplace can be used in summer to ventilate the rooms, by

setting the controller to SUMMER and adjusting the fan speed.

If the flue draught is insufficient and smoke escapes at the

doors, the draught can be adjusted by means of the damper

which can be positioned in order to facilitate the rear passage

of fumes. (

Fig. 2-3

If a decrease in draught is noticed, remove the damper

and clean any soot fallen from the flue onto the boiler.

If a decrease in hot air is noticed, this means that the fan needs

cleaning: access it by removing the fire bed; See par. 1.7.2

Fig. 2

Damper shifted forward to increase draught

1.7 Routine maintenance

1.7.1 Cleaning the fireplace

•

Cleaning the ash pan

Empty periodically when necessary.

•

Glass

Use products such as ”Fornet” or ones with similar characteristics.

Do not use aggressive cleaning products, which could damage

the paint on the trim around the glass. If the glass requires more

frequent cleaning, check the flue draught.

•

Cleaning the flue

Routine flue cleaning depends on the draught, fireplace use,

weather conditions and the type of wood or pellets used.

It is mandatory to clean the flue every year, by a specialised

technician, in autumn before lighting the fireplace.

1.7.2 Parts that can be removed to clean the fireplace or service the fan

NOTE!

The flue must be installed so that it can be easily brushed or

removed, and without any elbow bends or sections sloping in

the other direction.

Periodical annual flue cleaning will ensure optimum fireplace

draught and significantly reduces puffs of smoke when

opening the door to load wood.

1 2

3 4

5 6

Ash pan

Cast iron grate

Fire bed (remove only for

fan maintenance)

Rock wool insulation

(remove only for fan

maintenance)

Prebox (remove using a

Phillips screwdriver only for

fan maintenance)

Damper

1.8 Optionals

Exchanger guide support (only

for version with outside air

suction)

Outlet with adjustable closure for

hot air 180x120

Grille for outside air inlet

230x230 (only for version with

outside air suction)

Automatic closure box for

outside air inlet (only for version

with outside air suction)

Connection for connecting

automatic closure box to the fan

Smooth stainless steel flue Ø

200 length 500

Universal connection between

Ø200 mm exhaust pipe and flue

Double-wall flexible stainless

steel flue Ø 200

Smooth stainless steel flue Ø

200 (various lengths)

Connection for double-wall

flexible exhaust pipe Ø 200

Reduction adapter for exhaust

pipes, various sizes

45° bend for exhaust pipe in

stainless steel Ø 200

Connection for hot air ducting

Ø 80, Ø 100

Flexible aluminium pipe Ø 80 or

Ø 100 (various lengths)

T connection for aluminium

pipes Ø 80 or Ø 100 for hot air

ducting

Y connection for aluminium

pipes Ø 80 or Ø 100 for hot air

ducting

Straight connection for

aluminium pipes Ø 80 or Ø 100

for hot air ducting

Pipe clamps Ø 80, Ø 100, Ø

200

Rock wool matting for boiler

insulation

620 m3/h fan

Mesh for closing

Stainless steel meat grill with

removable handle 500x180

(400x180 for Medium model)

Cast-iron andirons with supports

Primary alloy non-stick plate

Stainless steel pizza shovel

Connection for fitting boiler hood

60 or 90 litre boiler hood

262524

22212019

171615 18

121110 13 14

765

3 421

All measurements are in millimetres (mm)

1.9 Installation and maintenance card use and keeping

•

Card recipients

The installation and maintenance card is intended for users responsible for fireplace operation; particular attention must be paid the parts

concerning safety.

•

Purpose of the card

The card contains information on correct use of the fireplace, according to the purposes for which it was designed and built.

It also provides information on weights, commissioning, repair and maintenance of the fireplace, in conformity with the limits set by the

manufacturer, inside the card.

•

Keeping the card

The installation and maintenance card is an integral part of the fireplace and must be kept until scrapping of the same.

It must be kept in a safe and dry place away from direct sunlight, and near the fireplace so that it is always readily available for reference.

Should the manual get damaged, the user must request a copy from the retailer where he purchased the appliance.

•

Updating the card

The installation and maintenance manual reflects the state of the art at the time the fireplace was marketed. The Manufacturer reserves

the right to make changes to the fireplace, and consequently to the relevant card, without having to update previous editions.

The user can always request information and updates which, when issued, become an integral part of the installation and maintenance

card.

If selling or transferring the fireplace, the user is requested to also give the new owner the card and in any case to inform the Manufacturer,

so that the new owner can receive subsequent supplements.

•

Cases relieving the Manufacturer from liability

The Manufacturer is relieved from any liability in the following cases:

a) improper use of the fireplace.

b) use not envisaged by specific national regulations.

c) incorrect installation.

d) feed faults.

e) failure to carry out maintenance as prescribed.

f) unauthorised modifications or operations.

g) the use of non-original replacement parts or not specific to the model.

h) total or partial non-compliance with the instructions.

i) exceptional events (e.g. breakage due to natural catastrophe).

j) damage caused by power failures, voltage rushes, electromagnetic fields.

k) the use of pellets with characteristics different from those recommended in this card.

1.10 Ecological regulations

1.10.1 DISCARDED MATERIALS AND THEIR DISPOSAL

Spare parts replaced during the machine’s product life are to be considered waste and must be taken to special col-

lection centres or entrusted to authorised disposal centres.

Ashes must be placed in a metal container with a sealed lid. Until the coals definitively go out, the closed container

must be placed on a non-combustible base and kept away from combustible materials.

Only when the ashes go out can they be thrown into the organic waste collection, naturally without nails or non-organic

materials.

The ashes from natural wood (untreated) derived from stove or fireplace combustion are mainly composed of calcium,

silicon, potassium and magnesium oxides.

The machine must be disposed of in a manner that complies with the laws in force and the environment.

PROTECT THE ENVIRONMENT !!!!

1.10.2 DISPOSAL OF THE MACHINE

The fireplace is mainly composed of ferrous materials, but it may also contain:

• piping

• insulating materials

• electrical parts etc.

• refractory materials

When you have finished using the fireplace definitively, do not dispose of it irresponsibly:

• empty the circuit completely (if present)

• remove piping (if present)

• remove plastic parts

• remove electric cables and electric components

These materials must be disposed of by specialised firms or according to the laws of the country where it is installed.

Furthermore:

• immobilise moving parts

• make the locks on the doors inoperative

Take the remaining part of the fireplace to the firms that dispose of ferrous materials.

NOTE: When taking it to the firms that dispose of ferrous materials, move the fireplace

according to the safety regulations in force.

2.1 Dimensions and weights

2.1.1 Universaljolly with outside suction

The fireplace is supplied on pallets, packed with a cellophane

hood and with the following parts:

• Complete boiler body

• Assembly card

• 410 m3/h fan (620 m3/h optional by request)

• Electronic controller

• Rock wool for boiler insulation

Width: Front 68 80 cm

Rear 46.5 53 cm

Height 50 58 cm

Depth 48 48 cm

Flue diameter 20 20 cm

Weight 80 100 kg

MEDIUM MAXI

2.1.2 Universaljolly do-it-yourself with inside suction

The fireplace is supplied on pallets, packed with a cellophane

hood and with the following parts:

• Complete boiler body

• Assembly card

• 410 m3/h fan (620 m3/h optional by request)

• Electronic controller

• Rock wool for boiler insulation

• Support with grille for inside suction

Width: Front 68 80 cm

Rear 46.5 53 cm

Height 55 63 cm

Depth 48 48 cm

Flue diameter 20 20 cm

Weight 85 105 kg

MEDIUM MAXI

2.2 Flue

The flue is an all-important element for

fireplace’s proper

functioning and must comply with the standards:

EN1856-1 -Fireplaces: requirements for metal fireplaces-

Part 1:Products for fireplace systems.

EN1856-2 -Fireplaces: requirements for metal fireplaces-

Part 2: Internal ducts and metal exhaust pipes

EN10683 -Installation requirements

The cross section of the flue must be that indicated in the

fireplace technical characteristics. Each stove must have its

own flue, which must not be shared by any other emissions

(fireplaces, boilers, stoves, etc.)

The dimensions of the flue depend on its height, to be measured

from the fireplace to the bottom of the chimney cap.

To ensure adequate draught, the fume outlet area of the cap

must be double the cross section area of the flue. The pipe

used to exhaust the fumes generated by the natural-draught

fireplace must:

- be fumetight, impermeable and adequately insulated

according the conditions of use (see UNI 9615).

- be made from materials able to withstand the normal

mechanical stresses, heat, and be resistant to the action of

fumes and possible condensate.

- be mainly vertical, with deviations from the axis not exceeding

45°.

- be installed at a suitable distance from combustible or

flammable materials, by an air gap or suitable insulation

- preferably have a round internal section: square or rectangular

sections must have rounded corners with radius of at least 20

mm.

- have a uniform, free and independent internal section.

have the rectangular sections with a max. ratio between the

sides of 1.5:1.

An antiwind-type cap is advisable. If the flue is installed

externally, it must be insulated to prevent the cooling of fumes

and the formation of condensate. The same applies to the

section from the roof to the chimney cap.

For the connection between the fireplace and flue, or in the

presence of branches or bends, or for easier, quick and safe

installation, it is advisable to use double-wall stainless steel

pipes without insulation inside hoods. Non-combustible materials

resistant to the fumes and their possible condensate must be

used for installing the fume ducts.

The use of asbestos cement pipes to connect appliances to the

flue is prohibited.

The fume ducts must not cross rooms in which the installation

of combustion appliances is prohibited. The fume ducts must

be installed in such a way as to ensure fume tightness when

the fireplace is in negative pressure operating conditions and

to avoid the formation of condensate and its conveyance to

the unit.

Horizontal sections should be avoided as much as possible.

For exhaust pipes which must reach ceiling or wall outlets

that are not coaxial with respect to the fireplace fume outlet,

changes of direction must be made using open elbows not

exceeding 45° (see

Fig. 1

Do not use elements sloping in the other direction. The flue must

be designed allow removal of soot and brush cleaning. The

exhaust pipe must have a uniform cross section. Any changes

in section are only permitted at the generator outlet; reduction

adapters must not be used at the connection with the flue.

Do not route other air supply and system pipes inside the

exhaust pipes even if the latter are oversized.

Do not support the weight of the flue on the stove/fireplace

connection. Use special brackets or separate supports.

Other stoves, fireplaces, boilers or air extractors must not

be installed in the same room (excluded of the type “C”

according to UNI 10683).

Minimum height of exhaust pipe: 3 metres.

Fig. 1

2.3 Assembly steps

Fig. 1

•

Forced air version with outside suction

•

Do-it-yourself version with inside suction

PLAN VIEW OF EXISTING FIREPLACE dimensions in cm

20x20 outside air inlet

20 (Profondità)

Rock wool

Existing fireplace walls

Smoothing

with cement

Power cable

entry

Optional guide support (if

provided for) or exchanger

Fan

compartment

35x40x20h

20 (Profondità)

Rock wool

Existing fireplace walls

Smoothing

with cement

Power cable

entry

Support with grille for inside

suction

Fan

compartment

35x40x20h

Make the air inlet communicating with the outside of dimensions

20x20 cm. or with a Ø 200 mm aluminium pipe (

Fig.1

Create the fan compartment according to the dimensions given

in the drawings (

Fig.1

and

Fig.2

Make a hole for power cable entry (

Fig.1

Smooth everything with normal mortar.

If use of the support with grille

(optional) is provided for, place it

level in the right position and fix

it with mortar and plaster, filling

from the outside.

For DO-IT-YOURSELF model,

place the support with grille for

inside suction level in the right

position and fix it with mortar and

plaster, filling from the outside.

Fix the exchanger with silicone,

applying a layer before inserting, in order to prevent air

passages between the exchanger and fireplace.

If air ducting (with relevant optionals) to other rooms is provided

for, prepare the holes in the hood or rear wall or where most

convenient for the pipes (

Fig. 9

and

Fig. 12

). If the flue is large

enough for routing the air ducting or fume exhaust it can be

used for that purpose after ducting the fireplace fume exhaust

with a double-wall stainless steel pipe up to the chimney cap

(

Fig. 13

Apply the universal connection (

Fig. 5

RECOMMENDED

Optional) or insert a section of double-wall stainless pipe the

same diameter as the exchanger (Ø 200) in the fireplace flue,

starting from the exchanger and entering the flue by at least 50

cm (

Fig. 4

Place mineral wool between the existing flue and the stainless

steel pipe in order to prevent smoke returning and soot falling,

thus eliminating the risk of fire (

Fig. 3

) or, if possible, make a

hole in the hood and seal (from above) with mortar or plaster.

10. Spread the rock wool matting (supplied) on the walls of the

fireplace (

Fig. 4

•

For the assembly steps, follow the numbers

Fig. 2 Fig. 3 Fig. 4

2.3 Assembly steps

Fig. 7 Fig. 8

Connecting the flue with universal

connection (optional)

Apply the universal connection at a

height within hand’s reach for filling

(with cement and plaster) with funnel

shape (

Fig. 5

Insert the piece of double-wall flexible

stainless steel pipe of length equal to

the distance between the exchanger

and the outside of the connection

(

Fig. 6

RECOMMENDED

Flue

Mixture with

plaster and cement

(smoothen by

hand)

Universal connection

(optional)

Possible top access

by making a hole

in the flue for filling

inside the hood

Stainless steel pipe

Fig. 5 Fig. 6

Fig. 10Fig. 9

2.3 Assembly steps

Fig. 11

Fig. 15

Fig. 16

Fig. 13

11. Remove the galvanised protection plate on the fan support

(bottom of fireplace exchanger).

12. If ducting is provided for, using a hammer knock out the

precut sheets on the top hot air outlets (

Fig. 11

) and insert

the special connections to test before inserting the boiler

(optional). The air connections can also be applied with the

fireplace fitted, by removing the dampers.

13. Place the exchanger in the right position and make sure

the fan does not suck air between the exchanger and the

fireplace base.

14. For the hot air ducting, connect the air pipes by means of the

fume exhaust.

15.Insert the air ducting pipes on the special connection

(optional) and fix them with the pipe clamp (optional).

16.

Insert the connection and pipe in the support and turn to

secure the connection (

Fig. 12

). N.B. It is advisable to try

fitting the connections before inserting the fireplace.

17. Insulate the top part of the exchanger.

18. Lower the stainless steel pipe all the way into the special

support on the exchanger, operating from the fume exhaust

or, if possible, from the outside, forcing it down with hands

or using a curved iron (

Fig. 8

) to hermetically close the fume

passage.

19. Position the controller, securing it to the fireplace structure

at the front or the side (

Fig. 14

and

Fig. 15

20. Bend the bottom edge of the fan down to prevent vibration

and noise (

Fig. 16

), insert it in the space and secure with the

special screws.

21. Fit the prebox and secure it with self-tapping screws.

22. Plug any space at the front between the exchanger and the

fireplace with the mesh, securing it with self-tapping screws

or other material suitable for the fireplace, mortar, bricks,

marble, etc. (

Fig. 13

Fig. 12 Fig. 14

2.4 Electrical connections

IMPORTANT!

The electrical connections between the various components must be made in conformity with the safety regulations.

•

Replacing the thermostat

1. Remove the fire bed.

2. Unscrew the thermostat protection cap

3. Unscrew the thermostat and replace it.

Thermostat

Probe PT100

Control display

Fan

230V Line

Earth

Connect to

the earth

of the

metal box

Manual

version

Automatic

version

Electrical connections must be carried out by skilled personnel according to the regulations in force ( 2014/30/UE and 2014/35/UE)

The representation of the components is approximate, but they can change in terms of shape

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Jolly Mec UNIVERSAL JOLLY Maxi Installation, Use And Maintenance Card

Brand: Jolly Mec

Model: UNIVERSAL JOLLY Maxi

Category: Fireplaces

Type: Installation, Use And Maintenance Card

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Jolly Mec UNIVERSAL JOLLY Maxi Installation, Use And Maintenance Card

Jolly Mec UNIVERSAL JOLLY Maxi Installation, Use And Maintenance Card

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