Carlisle Vector AA90 Gun Owner's manual

Brand: Carlisle

Model: Vector AA90 Gun

Type: Owner's manual

SERVICE MANUAL

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Vector AA90 Applicators

79580 Vector Cascade

79581 Vector Classic

MANUAL CHANGES EN

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NOTE: This manual has been changed from revision AH-07-01-R16 to

revision AH-07-01-R17. Reasons for this change are noted under

“Manual Change Summary” inside the back cover of this manual.

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CONTENTS

(Continued On Next Page)

SAFETY: 5-9

Safety Precautions ........................................................................................................................................................5

Hazards / Safeguards ....................................................................................................................................................6

ATEX/FM: 10-15

European ATEX Directive ............................................................................................................................................10

European ATEX Labels ...............................................................................................................................................11

FM Conguration Drawings ..........................................................................................................................................12

INTRODUCTION: 16-24

The Ransburg Electrostatic Vector AA90 Process ......................................................................................................16

Cascade

Specications Solventborne (Cascade) ......................................................................................................................17

80131-41X Control Unit Electrical Specications ........................................................................................................18

AA90 Cascade Solventborne Electrostatic Spray Applicator Features - Air Assist .....................................................19

Classic

Specications Solventborne (Classic) ..........................................................................................................................21

80130-41X 9060 Power Supply Electrical Specications .............................................................................................22

AA90 Classic Solventborne Electrostatic Spray Applicator Features - Air Assist .........................................................23

80131-13X 9060 Power Supply Features ....................................................................................................................24

INSTALLATION: 25-29

Safe Installation ........................................................................................................................................................... 25

Typical AA90 Cascade Applicator Installation ............................................................................................................ 25

Low Voltage Cable ..................................................................................................................................................... 27

Typical AA90 Classic Applicator Installation ............................................................................................................... 27

Classic Power Supply Installation ............................................................................................................................... 29

High Voltage Cable ...................................................................................................................................................... 29

Filters ........................................................................................................................................................................... 29

Line Hose Air/Fluid ...................................................................................................................................................... 29

OPERATION: 30-37

Safe Operation ............................................................................................................................................................30

The Right Technique ....................................................................................................................................................30

Preparation ..................................................................................................................................................................31

Start-Up (79580 Cascade) ..........................................................................................................................................33

Setting and Adjusting Output Voltage ...........................................................................................................................33

Basic Operation (Cascade Units) .................................................................................................................................33

Start Up (79581 Classic) ..............................................................................................................................................35

Setting and Adjusting Output Voltage ...........................................................................................................................35

Basic Operations (Classic Units) ..................................................................................................................................35

Removing The Applicator From The Work Site ............................................................................................................36

Applicator Repair ..........................................................................................................................................................37

Equipment Required .....................................................................................................................................................37

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CONTENTS EN

CONTENTS (Cont.)

MAINTENANCE: 38-49

Suitable Solvents For Cleaning Vector AA90 Applicators ............................................................................................38

Routine Schedule ........................................................................................................................................................38

Flushing Procedures ...................................................................................................................................................39

Applicator Assembly Cleaning Procedure ...................................................................................................................40

Troubleshooting Guide .................................................................................................................................................47

PARTS IDENTIFICATION: 50-61

79580 Vector AA90 Applicator Model Identication .....................................................................................................50

79581 Vector AA90 Applicator Model Identication ......................................................................................................52

Vector AA90 Cascade Exploded View / Parts List .......................................................................................................54

Vector AA90 Classic Exploded View / Parts List .........................................................................................................56

Accessories ..................................................................................................................................................................58

7994-XX Fluid Line .......................................................................................................................................................59

79970-00 AA90 Needle Shaft .......................................................................................................................................59

Fan Air Valve Components / Parts List .........................................................................................................................60

AA90 Applicators Recommended Spare Parts .............................................................................................................61

MANUAL CHANGE SUMMARY: 62

Manual Changes .........................................................................................................................................................62

SAFETY

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WARNING

CAUTION

NOTE

SAFETY

SAFETY PRECAUTIONS

Before operating, maintaining or servicing any

electrostatic

coating system

, read and understand all of the technical

and safety literature for your products. This manual contains

information that is important for you to know and understand.

This information relates to USER SAFETY and PREVENTING

EQUIPMENT PROBLEMS. To help you recognize this

information, we use the following symbols. Please pay

particular attention to these sections.

A WARNING! states information to alert you to

a situation that might cause serious injury if

instructions are not followed.

A CAUTION! states information that tells how to

prevent damage to equipment or how to avoid a

situation that might cause minor injury.

A NOTE is information relevant to the procedure

in progress.

While this manual lists standard specications and service

procedures, some minor deviations may be found between

this literature and your equipment. Differences in local codes

and plant requirements, material delivery requirements, etc.,

make such variations inevitable. Compare this manual with

your system installation drawings and associated equipment

manuals to reconcile such differences.

The user MUST read and be familiar with the

Safety Section in this manual and the safety literature

therein identied.

This equipment is intended to be used by

trained personnel ONLY.

This manual MUST be read and thoroughly

understood by ALL personnel who operate, clean

or maintain this equipment! Special care should

be taken to ensure that the WARNINGS and safety

requirements for operating and servicing the

equipment are followed. The user should be aware

of and adhere to ALL local building and re codes

and ordinances as well as NFPA 33 AND EN 16985

SAFETY STANDARDS, LATEST EDITION, or

applicable country safety standards, prior to installing,

operating, and/or servicing this equipment.

The hazards shown on the following pages may

occur during the normal use of this equipment.

Repairs may only be performed by personnel authorized by

Carlisle Fluid Technologies.

Careful study and continued use of this manual will provide a

better understanding of the equipment and process, resulting

in more efcient operation, longer trouble-free service and

faster, easier troubleshooting. If you do not have the manuals

and safety literature for your equipment, contact your local

Carlisle Fluid Technologies representative or Carlisle Fluid

Technologies technical support.

Return To Contents

SAFETY EN

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AREA

Tells where hazards

may occur.

HAZARD

Tells what the hazard is.

SAFEGUARDS

Tells how to avoid the hazard.

Spray Area Fire Hazard

Improper or inadequate operation

and maintenance procedures will

cause a re hazard.

Protection against inadvertent

arcing that is capable of causing

re or explosion is lost if any

safety interlocks are disabled

during operation. Frequent Power

Supply or Controller shutdown

indicates a problem in the system

requiring correction.

Fire extinguishing equipment must be present in the

spray area and tested periodically.

Spray areas must be kept clean to prevent the

accumulation of combustible residues.

Smoking must never be allowed in the spray area.

The high voltage supplied to the atomizer must be turned off

prior to cleaning, ushing, or maintenance.

Spray booth ventilation must be kept at the rates required

by NFPA 33, EN 16985, country, and local codes. In

addition, ventilation must be maintained during cleaning

operations using ammable or combustible solvents.

Electrostatic arcing must be prevented. Safe sparking

distance must be maintained between the parts being

coated and the applicator. A distance of 1 inch (25mm) for

every 10KV of output voltage is required at all times.

Test only in areas free of combustible material.

Testing may require high voltage to be on, but only as

instructed.

Non-factory replacement parts or unauthorized

equipment modications may cause re or injury.

If used, the key switch bypass is intended for use only

during setup operations. Production should never be

done with safety interlocks disabled.

The paint process and equipment should be set up and

operated in accordance with NFPA 33, NEC, OSHA,

local, country, and European Health and Safety Norms.

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SAFETY

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AREA

Tells where hazards

may occur.

HAZARD

Tells what the hazard is.

SAFEGUARDS

Tells how to avoid the hazard.

Improper or inadequate operation

and maintenance procedures will

cause a

re hazard.

Protection against inadvertent

arcing that is capable of causing

re or explosion is lost if any

safety interlocks are disabled

during operation.

Frequent Power Supply or

Controller shutdown indicates a

problem in the system requiring

correction.

Improper operation or

maintenance may create

a hazard.

Personnel must be properly

trained in the use of this

equipment.

Personnel must be given training in accordance with the

requirements of NFPA 33.

Instructions and safety precautions must be read and

understood prior to using this equipment.

Comply with appropriate local, state, and national codes

governing ventilation, re protection, operation mainte-

nance, and housekeeping. Reference OSHA, NFPA 33,

EN Norms and your insurance company requirements.

General Use and

Maintenance

Spray Area Explosion Hazard

Electrostatic arcing must be prevented. Safe sparking

distance must be maintained between the parts being

coated and the applicator. A distance of 1 inch (25mm) for

every 10KV of output voltage is required at all times.

Unless specically approved for use in hazardous locations,

all electrical equipment must be located outside or applicable

county code hazardous areas, in accordance with NFPA 33.

Test only in areas free of ammable or combustible materials.

The current overload sensitivity (if equipped) MUST be

set as described in the corresponding section of the

equipment manual. Protection against inadvertent arcing

that is capable of causing re or explosion is lost if the

current overload sensitivity is not properly set. Frequent

power supply shutdown indicates a problem in the system

which requires correction.

Always turn the control panel power off prior to ushing,

cleaning, or working on spray system equipment.

Before turning high voltage on, make sure no objects are

within the safe sparking distance.

Ensure that the control panel is interlocked with the

ventilation system and conveyor in accordance with NFPA-

33, EN 16985.

Have re extinguishing equipment readily available and

tested periodically.

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SAFETY EN

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AREA

Tells where hazards

may occur.

HAZARD

Tells what the hazard is.

SAFEGUARDS

Tells how to avoid the hazard.

Spray Area /

High Voltage

Equipment

There is a high voltage device

that can induce an electrical

charge on ungrounded objects

which is capable of igniting

coating materials.

Inadequate grounding will

cause a spark hazard. A

spark can ignite many coating

materials and cause a re

or explosion.

Electrical Discharge

Parts being sprayed and operators in the spray area must be

properly grounded.

Parts being sprayed must be supported on conveyors or

hangers that are properly grounded. The resistance between

the part and earth ground must not exceed 1 Meg Ohm. (Refer

to NFPA 33, EN 16985.)

Operators must be grounded. Grounding straps on wrists or

legs may be used to assure adequate ground contact.

Footware to be used by operator shall comply with EN ISO 20344,

resistance not to exceed 100 Meg Ohm. Protective clothing

including gloves should comply with EN 1149-5, resistance not to

exceed 100 Meg Ohm.

Operators must not be wearing or carrying any ungrounded

metal objects.

When using an electrostatic handgun, operators must

assure contact with the handle of the applicator via

conductive gloves or gloves with the palm section cut out.

NOTE: REFER TO NFPA 33, EN 16985 OR SPECIFIC COUN-

TRY SAFETY CODES REGARDING PROPER OPERATOR

GROUNDING.

All electrically conductive objects in the spray area, with the

exception of those objects required by the process to be at high

voltage, must be grounded. Grounded conductive ooring must

be provided in the spray area.

Always turn off the power supply prior to ushing, cleaning, or

working on spray system equipment or applicable county code.

Unless specically approved for use in hazardous locations,

all electrical equipment must be located outside or applicable

country code, hazardous areas, in accordance with NFPA 33.

Avoid installing an applicator into a uid system where the

solvent supply is ungrounded.

Do not touch the applicator electrode while it is energized.

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SAFETY

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AREA

Tells where hazards

may occur.

HAZARD

Tells what the hazard is.

SAFEGUARDS

Tells how to avoid the hazard.

High voltage equipment is

utilized in the process. Arcing

in the vicinity of ammable or

combustible materials may occur.

Personnel are exposed to high

voltage during operation and

maintenance.

Protection against inadvertent arcing

that may cause a re or explosion

is lost if safety circuits are disabled

during operation.

Frequent power supply shut-down

indicates a problem in the system

which requires correction.

An electrical arc can ignite coating

materials and cause a re or

explosion.

Electrical Discharge

Electrical

Equipment

Follow the requirements of the Safety Data Sheet supplied

by coating material manufacturer.

Adequate exhaust must be provided to keep the air free of

accumulations of toxic materials. Reference EN 12215 or

applicable code.

Use a mask or respirator whenever there is a chance of

inhaling sprayed materials. The mask must be compatible

with the material being sprayed and its concentration.

Equipment must be as prescribed by an industrial hygienist

or safety expert, and be NIOSH approved.

Chemical HazardToxic

Substances Certain materials may be

harmful if inhaled, or if there

is contact with the skin.

Unless specically approved for use in hazardous locations,

the power supply, control cabinet, and all other electrical

equipment must be located outside or applicable country

codes, hazardous areas in accordance with NFPA 33 and

EN 16985.

Turn the power supply OFF before working on

the equipment.

Test only in areas free of ammable or combustible material.

Testing may require high voltage to be on, but only

as instructed.

Production should never be done with the safety

circuits disabled.

Before turning the high voltage on, make sure no objects

are within the sparking distance.

Spray applicators require that aluminum inlet ttings be

replaced with stainless steel.

Aluminum is widely used in other spray application

equipment - such as material pumps, regulators, triggering

valves, etc. Halogenated hydrocarbon solvents must

never be used with aluminum equipment during spraying,

ushing, or cleaning. Read the label or data sheet for the

material you intend to spray. If in doubt as to whether or not

a coating or cleaning material is compatible, contact your

coating supplier. Any other type of solvent may be used

with aluminum equipment.

Halogenated hydrocarbon

solvents for example:

methylene chloride and 1,1,1, -

Trichloroethane are not chemically

compatible with the aluminum that

might be used in many system

components. The chemical

reaction caused by these solvents

reacting with aluminum can

become violent and lead to an

equipment explosion.

Explosion Hazard —

Incompatible Materials

Spray Area

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ATEX/FM/UKEX EN

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ATEX/FM/UKEX

EUROPEAN ATEX DIRECTIVE

2014/34/EU

The following instructions apply to equipment covered by

certicate number Sira 06ATEX5282X:

1. The equipment may be used with ammable gases and

vapors with apparatus groups II and with temperature

class T6.

The equipment is only certied for use in ambient tem-

peratures in the range +12.8°C to +40°C and should not

be used outside this range.

3. Installation shall be carried out by suitably trained per-

sonnel in accordance with the applicable code of practice

e.g. EN 60079-14.

4. Inspection and maintenance of this equipment shall be

carried out by suitably trained personnel in accordance

with the applicable code of practice e.g. EN 60079-17.

5. Repair of this equipment shall be carried out by suitable

trained personnel in accordance with the applicable code

of practice e.g. EN 60079-19.

6. Putting into service, use, assembling, and adjustment of

the equipment shall be tted by suitably trained personnel

in accordance with the manufacturer's documentation.

Refer to the "Table of Contents" of this service manual.

a. Installation

b. Operation

c. Maintenance

d. Parts Identication

7. Components to be incorporated into or used as replace-

ment parts of the equipment shall be tted by suitably

trained personnel in accordance with the manufacturer's

documentation.

The certication of this equipment relies upon the following

materials used in its construction:

If the equipment is likely to come into contact with ag-

gressive substances, then it is the responsibility of the

user to take suitable precautions that prevent it from

being adversely affected, thus ensuring that the type of

protection provided by the equipment is not compromised.

Aggressive substances: e.g. acidic liquids or gases that

may attack metals, or solvents that may affect polymeric

materials.

Suitable precautions: e.g. regular checks as part of rou-

tine inspections or establishing from the material's data

sheets that it is resistant to specic chemicals.

Refer to "Specications" in the "Introduction" section:

a. All uid passages contain stainless steel or nylon

ttings.

b. High voltage cascade is encapsulated with a solvent

resistant epoxy.

9. A recapitulation of the certication marking is detailed

in the "Atex" section, on the next page, label numbers:

79515, 79612-01, and 79612-02.

10. The characteristics of the equipment shall be detailed

e.g. electrical, pressure, and voltage parameters.

The manufacturer should note that, on being put into service,

the equipment must be accompanied by a translation of the

instructions in the language or languages of the country in

which the equipment is to be used and by the instructions

in the original language.

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ATEX/FM/UKEX

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Label 79515

Vector AA90 79580 and 79581 ATEX Product

Marking Denitions

Ex Certicate Number: Sira 06ATEX5282X

Sira =

Notied Body performing EC-type examination

06 = Year of certication

ATEX = Reference to ATEX Directive

5 = Protection Concept Code (code 5 is

titled Encapsulation)

282 = Document serial number

X = Special conditions for safe use apply

Special conditions for safe use:

The Vector 79581 AA90 Classic Series Applicator shall only

be used with associated 80130 Series Power Supply.

The Vector 79580 AA90 Cascade Series Applicator shall

only be used with associated 80131 Series Control Unit.

Product Marking

II 2 G

Ex = Specic marking of explosive protection

II =

Equipment Group hazardous area

characteristics

2 = Equipment Category

G = Type of explosive atmosphere (gases,

vapors,or mists)

EEx 0.24mJ = The Vector 79580/79581 Applicators are

suitable for use in manual spraying installations complying

with EN 50050-1 as they are a Type A class with a discharge

energy limit of 0.24mJ.

UKEX Markings

UK Certicate Number: CSAE21UKEX5702X

CSAE = Notied Agency

21 = Year of certication

UKEX = Reference Directive

5 = Protection Concept Code

702 = Document serial number

Label 79612-01

Label 79612-02

FM Conguration

These applicators are FM approved when congured to

drawing 79952, 79953 shown on pages 12 through 15.

Label 80137 Label 80081

Label 80108

Ransburg

2813 II 2G0518

SIRA 06ATEX5282X

Ex 0.24 mJ

MFG: CARLISLE

FLUID TECH.

INC.

SCOTTSDALE, AZ

CSAE21UKEX5702X

EN50050-1

COMPLIANT

APPROVED

MOD-79580

MWP-AIR 100PSIG(6.9 bar)

MWP-FLUID 2800PSIG(193 bar)

Umax 85kV

FOR ELECTRO. FIN. APPL. CL. I,

GP. D, SPRAY MATERIAL

WHEN CONFIGURED PER DWG. 79952

AA90 Cascade

APPROVED

MOD-79581

MWP-AIR 100PSIG(6.9 bar)

MWP-FLUID 2800PSIG(193 bar)

Umax 85kV

FOR ELECTRO. FIN. APPL. CL. I,

GP. D, SPRAY MATERIAL

WHEN CONFIGURED PER DWG. 79953

AA90 Classic

E N 50 050 COM P L I ANT

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ATEX/FM/UKEX EN

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VECTOR AA90, SOLVENT BASE

79580 -

Base

Model No.

Optional

Designations

ABCDE

(Ordering Information Only)

CONFIGURATION DWG. 79952

REV. B

Return To Contents

ATEX/FM/UKEX

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OPTION "C" DESIGNATIONS

FLUID HOSE LENGTH & TYPE

0 FOR NO FLUID HOSE

1 FOR WATERBORNE FLUID HOSE-1/4" ID X 10m (30ft)-PART NUMBER: 79525-10

2 FOR WATERBORNE FLUID HOSE-3/16" ID X 10m (30ft)-PART NUMBER: 79524-10

3 FOR WATERBORNE FLUID HOSE-1/4" ID X 15m (50ft)-PART NUMBER: 79525-15

4 FOR WATERBORNE FLUID HOSE-3/16" ID X 15m (50ft)-PART NUMBER: 79524-15

CONFIGURATION DWG. 79951 REV B

OPTION "A" DESIGNATIONS

CABLE LENGTH

0 FOR NO CABLE

1 FOR 10 METER CABLE-PART NUMBER: 79338-10

2 FOR 15 METER CABLE-PART NUMBER: 79338-15

3 FOR 20 METER CABLE-PART NUMBER: 79338-10 (2)

4 FOR 25 METER CABLE-PART NUMBER: 79338-10 (1) & 79338-15 (1)

5 FOR 30 METER CABLE-PART NUMBER: 79338-15 (2)

OPTION "B" DESIGNATIONS

TRIGGER TYPE

2 FOR TWO FINGER TRIGGER-PART NUMBER: 79325-02

4 FOR FOUR FINGER TRIGGER-PART NUMBER:79325-04

OPTION "D" DESIGNATIONS

SPRAY TECHNOLOGY

0 FOR STANDARD SPRAY, 65V CAP, #44 NOZZLE-PART NUMBER: 79374-65 & 79377-44

1 FOR STANDARD SPRAY, 65V CAP, #45 NOZZLE-PART NUMBER: 79374-65 & 79377-45

2 FOR TRANSTECH SPRAY, 122V CAP, #245 NOZZLE-PART NUMBER: 79374-122 & 79552-245

3 FOR ROUND SPRAY-PART NUMBER: 79962-00 & 79959-00

OPTION "E" DESIGNATIONS

CONTROL UNIT

0 FOR NO CONTROL UNIT

1 FOR DOMESTIC SALES, 110/120 V-PART NUMBER: 80131-511

2 FOR EUROPE, 240V-50/60 Hz -PART NUMBER: 80131-512

APPROVED SPARE FLUID NOZZLES LIST

79377-46 (1.06mm ID, STD. WEAR), 79377-47 (.71mm ID, STD. WEAR),

79377-48 (1.19mm ID, STD. WEAR), 79377-144 (1.40mm ID, HIGH WEAR),

79377-145 (1.78mm ID, HIGH WEAR), 79377-146 (1.06mm ID, HIGH WEAR),

79377-147 (.71mm ID, HIGH WEAR), 79552-244 (1.40mm ID, STD. WEAR),

79552-344 (1.40mm ID, HIGH WEAR), 79552-345 (1.78mm ID, HIGH WEAR)

3 FOR CHINA, 240V-50/60 Hz - PART NUMBER: 80131-513

0 FOR NO CABLE

1 FOR 10 METER CABLE-PART NUMBER: 79338-10

2 FOR 15 METER CABLE-PART NUMBER: 79338-15

3 FOR 20 METER CABLE-PART NUMBER: 79338-10 (2)

4 FOR 25 METER CABLE-PART NUMBER: 79338-10 (1) & 79338-15 (1)

5 FOR 30 METER CABLE-PART NUMBER: 79338-15 (2)

2 FOR TWO FINGER TRIGGER-PART NUMBER: 79325-12

0 FOR 0811 TIP WITHOUT PREORFICE-PART NUMBER: 79691-0811

1 FOR 0813 TIP WITHOUT PREORFICE-PART NUMBER: 79691-0813

2 FOR 1011 TIP WITHOUT PREORFICE-PART NUMBER: 79691-1011

3 FOR 1015 TIP WITHOUT PREORFICE-PART NUMBER: 79691-1015

0 FOR NO FLUID HOSE

1 FOR 11m (36FT) FLUID HOSE-PART NUMBER: 7994-36

2 FOR 15m (50FT) FLUID HOSE-PART NUMBER: 7994-50

3 FOR 25m (75FT) FLUID HOSE-PART NUMBER: 7994-75

4 FOR 30m (100FT) FLUID HOSE-PART NUMBER: 7994-100

0 FOR NO CONTROL UNIT

1 FOR DOMESTIC, 110/120 V-PART NUMBER: 80131-411

2 FOR EUROPE, 240V-50/60 Hz-PART NUMBER: 80131-412

2 FOR CHINA, 240V-50/60 Hz-PART NUMBER: 80131-413

OPTION “A” DESIGNATIONS

CABLE LENGTH

OPTION “B” DESIGNATIONS

TRIGGER TYPE

OPTION “C” DESIGNATIONS

SPRAY TIP SIZE

OPTION “D” DESIGNATIONS

FLUID HOSE LENGTH

OPTION “E” DESIGNATIONS

CONTROL UNITS

CONFIGURATION DWG. 79952 REV B

0509 TIP: 79691-0509, 0511 TIP: 79691-0511, 0513 TIP: 79691-0513

1009 TIP: 79691-1009, 1013 TIP: 79691-1013, 1018 TIP: 79691-1018, 1021 TIP: 79691-1021

1311 TIP: 79691-1311, 1313 TIP: 79691-1313, 1315 TIP: 79691-1315, 1318 TIP: 79691-1318

1511 TIP: 79691-1511, 1513 TIP: 79691-1513, 1515 TIP: 79691-1515, 1518 TIP: 79691-1518

1521 TIP: 79691-1521

1715 TIP: 79691-1715

APPROVED SPARE TIP LIST

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ATEX/FM/UKEX EN

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VECTOR AA90 CLASSIC, SOLVENT BASE

79581 -

Base

Model No.

Optional

Designations

ABCDE

(Ordering Information Only)

CONFIGURATION DWG. 79953

REV. B

Return To Contents

ATEX/FM/UKEX

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0 FOR NO CABLE

1 FOR 10 METER CABLE-PART NUMBER: 79519-10

2 FOR 15 METER CABLE-PART NUMBER: 79519-15

3 FOR 20 METER CABLE-PART NUMBER: 79519-20

4 FOR 25 METER CABLE-PART NUMBER: 79519-25

5 FOR 30 METER CABLE-PART NUMBER: 79519-30

2 FOR TWO FINGER TRIGGER-PART NUMBER: 79325-12

0 FOR 0811 TIP WITHOUT PREORFICE-PART NUMBER: 79691-0811

1 FOR 0813 TIP WITHOUT PREORFICE-PART NUMBER: 79691-0813

2 FOR 1011 TIP WITHOUT PREORFICE-PART NUMBER: 79691-1011

3 FOR 1015 TIP WITHOUT PREORFICE-PART NUMBER: 79691-1015

0 FOR NO FLUID HOSE

1 FOR 11m (36FT) FLUID HOSE-PART NUMBER: 7994-36

2 FOR 15m (50FT) FLUID HOSE-PART NUMBER: 7994-50

3 FOR 25m (75FT) FLUID HOSE-PART NUMBER: 7994-75

4 FOR 30m (100FT) FLUID HOSE-PART NUMBER: 7994-100

0 FOR NO CONTROL UNIT

1 FOR DOMESTIC, 110/120 V-PART NUMBER: 80130-411

2 FOR EUROPE, 240V-50/60 Hz-PART NUMBER: 80130-412

2 FOR CHINA, 240V-50/60 Hz-PART NUMBER: 80130-413

OPTION “A” DESIGNATIONS

CABLE LENGTH

OPTION “B” DESIGNATIONS

TRIGGER TYPE

OPTION “C” DESIGNATIONS

SPRAY TIP SIZE

OPTION “D” DESIGNATIONS

FLUID HOSE LENGTH

OPTION “E” DESIGNATIONS

CONTROL UNITS

CONFIGURATION DWG. 79953 REV B

0509 TIP: 79691-0509, 0511 TIP: 79691-0511, 0513 TIP: 79691-0513

1009 TIP: 79691-1009, 1013 TIP: 79691-1013, 1018 TIP: 79691-1018, 1021 TIP: 79691-1021

1311 TIP: 79691-1311, 1313 TIP: 79691-1313, 1315 TIP: 79691-1315, 1318 TIP: 79691-1318

1511 TIP: 79691-1511, 1513 TIP: 79691-1513, 1515 TIP: 79691-1515, 1518 TIP: 79691-1518

1521 TIP: 79691-1521

1715 TIP: 79691-1715

APPROVED SPARE TIP LIST

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INTRODUCTION EN

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INTRODUCTION

This is a combined air/airless method for electrostatically

applying coatings to objects. The Vector AA90 system

applies a high voltage DC charge to the applicator electrode,

creating an electrostatic eld between the electrode and the

grounded target. The target is electrically grounded through

its support which may be either stationary or moving.

A regulated high pressure uid system delivers coating

material to the uid nozzle and is atomized by passing

through an orice under pressure. The atomized spray

particles become electrically charged under the inuence

of the electrostatic eld surrounding the nozzle. The air

supply to the applicator aids in shaping the coating material

into a desired pattern. The charged particles are attracted

to and deposited on the target object. The forces between

the charged particles and the grounded target are sufcient

to turn most normal overspray around and deposit it on the

back surface of the target. Therefore, a high percentage

of the coating is deposited on the target.

One of the many features of the Vector AA90 applicator

system is that the electrical energy, which is available from

the resistive charging electrode, is limited to the optimum

level of safety and efciency. The system is incapable of

releasing sufcient electrical or thermal energy during normal

operating conditions to cause ignition of specic hazardous

materials in their most easily ignited concentrations in air.

The power supply provides voltage output to the applicator

and contains controls for AC on/off, high voltage adjust, "one

touch" triple setpoint, and displays kV and µA in real time.

As the applicator electrode approaches ground, the

power supply and applicator circuitry cause the high

voltage to approach zero while the current approaches

its maximum value.

THE RANSBURG ELECTROSTATIC

VECTOR AA90 PROCESS

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INTRODUCTION

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Operating Voltage: 85 kV maximum

Current Output, Cascade:

65 microamperes maximum

Paint Resistance:* .1 MW to ∞

Part Sprayability:

Determine sprayability of part to be coated using Model No. 76652 Test Equipment

SPECIFICATIONS - SOLVENBORNE (CASCADE)

Environmental/Physical

Electrical

Applicator Length: 25.9cm (10.2-inches)

Weight: 760g (1.67 lbs.) (Cascade)

Hose and Cable Lengths: 10m, 15m, 20m, 25m, and 30m

Atomizer Assembly: 79580-XXXXX

(See "Nozzle Selection Guide")

Mechanical

Fluid Pressure: 193 bar (2800 psi) (maximum)

Fluid Flow Rate: Variable to 1,500 cc/minute (spray tip dependent)

Air Pressure: 6.9 bar (0-100 psi) (maximum)

Sound Level: 83 dB(A) @ 2.1 bar (30 psig)

Wetted Parts: Nylon, Acetal, Stainless Steel, PTFE, and Carbide

* (Use Model No. 76652, Test Equipment)

(Continued on next page)

(See “Paint, HV & SCI Test Equipment” service manual.)

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INTRODUCTION EN

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Physical

Height: 14.0cm (5.5-inches)

Width: 21.6cm (8.5-inches)

Depth: 19.1cm (7.5-inches)

Weight: 3.4 Kg (7.5 lbs.)

Pneumatic

Supply Air: 6.9 bar (100 psig) maximum

80131-41X 79580-XXXXX

Electrical

Input Voltage: 100-240 VAC

Current: 1 A maximum RMS

Frequency: 50/60 Hz

Wattage: 40 watts maximum

Output Voltage: 20 VDC maximum

Current: 1A DC maximum

SPECIFICATIONS - CONTROL UNIT ELECTRICAL (80131-41X)

CONTROL UNIT INPUTS / OUTPUTS

Voltage Designation Maximum Output9060 Part #

80131-411 110/120 VAC -85 kV DC

80131-412 220/240 VAC EURO -85 kV DC

80131-413 220/240 VAC CHINA -85 kV DC

CONTROL UNIT / APPLICATOR COMBINATIONS

For Use With

9060 Part #

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INTRODUCTION

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Figure 1: AA90 Cascade Solventborne Electrostatic Spray Applicator Features - Air Assist

No. Description

Cap/Electrode

Barrel, HP

Replaceable Hook

Fan Air Adjust

2-Finger Trigger

AA90 CASCADE SOLVENTBORNE ELECTROSTATIC SPRAY

APPLICATOR FEATURES - AIR ASSIST

No. Description

Trigger Lock Assembly

Fluid Hose Connection

Air Inlet Connection

Low Voltage Cable Connection

kV Setpoint Switch/Microamp Display

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INTRODUCTION EN

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Figure 2: 80131-13X Cascade Control Unit Features

No. Description

Setpoint Adjust Buttons

kV Setpoint Adjust Button

kV Meter

HV On Indicator

µA Meter

Local/Remote Mode Indicator

80131-41X 9060 CASCADE CONTROL UNIT FEATURES

No. Description

Interlock Connector

AC Line Connector

Fuses

Ground Lug

Standard I/O Connector

Low Voltage Cable Connector

3 4 5

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Carlisle Vector AA90 Gun Owner's manual

Carlisle Vector AA90 Gun Owner's manual

Carlisle Vector AA90 Gun Owner's manual

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