Carlisle Ransburg - Ransflex Applicators 80665/82665 RFXA User manual

Ransburg - Ransflex Applicators 80665/82665 RFXA
Carlisle
Brand
Carlisle
Model
Ransburg - Ransflex Applicators 80665/82665 RFXA
Type
User manual
EN
SERVICE MANUAL
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Model: 80665/82665 RFXA
RansFlex Applicators
2813 II 2G TYP A-L 0.24 mJ
MANUAL CHANGES EN
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NOTE: This manual has been changed from revision AA-17-01-R7 to revision
AA-17-01-R8. Reasons for this change are noted under “Manual Change
Summary” inside the back cover of this manual.
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CONTENTS
EN
CONTENTS
SAFETY: 4-8
Safety Precautions .................................................................................................................................................... 4
Hazards / Safeguards ................................................................................................................................................ 5
ATEX/FM/UKEX: 9-22
European ATEX Directive .......................................................................................................................................... 9
European ATEX/UKEX Labels ................................................................................................................................ 10
 RansexRFXA-SolventBase80665-OneGun .....................................................................................................11
 RansexRFXA-SolventBase82665-TwoGun .................................................................................................... 17
INTRODUCTION: 23-26
General Description ................................................................................................................................................. 23
 RansexNewFeatures ........................................................................................................................................... 23
 80665/82665RansexSolventborneSpecications ............................................................................................... 23
Tool Center Point ..................................................................................................................................................... 24
 RansexSolventborneElectrostaticSprayApplicator80665/82665 ...................................................................... 25
Typical Installation ................................................................................................................................................... 26
INSTALLATION: 27-28
 80665/82665RansexSolventborneInstallation ..................................................................................................... 27
General Installation Requirements .......................................................................................................................... 27
Installation ............................................................................................................................................................... 28
OPERATION: 29-33
 ApplicatorOperation ................................................................................................................................................ 29
 Flushing/ColorChangeProcedure ........................................................................................................................ 30
 FluidNozzle/AirCap .............................................................................................................................................. 31
 NewNozzleDesign ................................................................................................................................................. 31
 AirCap/NozzlePerformance ................................................................................................................................. 32
MAINTENANCE: 34-48
 SuitableSolventsForCleaningRansexApplicators ............................................................................................. 34
Routine Schedule .................................................................................................................................................... 35
Troubleshooting Guide ............................................................................................................................................ 48
PARTS IDENTIFICATION: 49-69
 RansexRFXA-SolventBase80665-OneGun .................................................................................................... 49
 RansexRFXA-SolventBase82665-TwoGun .................................................................................................... 53
 RetainingRing/RFXA65kVBarrel ......................................................................................................................... 56
 BarrelAssembly/BleederBarrelAssembly ............................................................................................................. 57
 BleederBodyAssembly ........................................................................................................................................... 58
Piston Housing ......................................................................................................................................................... 59
 BleederNeedleShaftAssembly/Piston .................................................................................................................. 60
 PistonCap/BodyAssembly ................................................................................................................................... 61
 PistonPlug/PistonBody ......................................................................................................................................... 62
 PistonBushing/CascadeHousingAssembly .......................................................................................................... 63
 RFXA65kVNeedleShaft ......................................................................................................................................... 64
Accessories ............................................................................................................................................................. 65
Spare Parts Kits ...................................................................................................................................................... 66
Recommended Spare Parts .................................................................................................................................... 67
Service Instruction (SI-22-01) ................................................................................................................................... 68
MANUAL CHANGE SUMMARY: 69
Manual Changes ..................................................................................................................................................... 69
SAFETY EN
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CAUTION
!
WARNING
!
NOTE
SAFETY PRECAUTIONS
Beforeoperating,maintainingorservicingany
electrostatic
coating system
, read and understand all of the technical
and safety literature for your products. This manual contains
informationthatisimportantforyoutoknowandunderstand.
This information relates to USER SAFETY and PREVENTING
EQUIPMENT PROBLEMS. To help you recognize this
information, we use the following symbols. Please pay
particular attention to these sections.
A WARNING! states information to alert you to
a situation that might cause serious injury if
instructions are not followed.
A CAUTION! States information that tells how to
prevent damage to equipment or how to avoid a
situation that might cause minor injury.
A NOTE is information relevant to the procedure
in progress.
Whilethismanuallistsstandardspecicationsandservice
procedures,someminordeviationsmaybefoundbetween
this literature and your equipment. Differences in local codes
andplantrequirements,materialdeliveryrequirements,etc.,
makesuchvariationsinevitable.Comparethismanualwith
yoursysteminstallationdrawingsandassociatedequipment
manuals to reconcile such differences.
WARNING
!
WARNING
!
The user MUSTreadandbefamiliarwiththe
Safety Section in this manual and the safety literature
thereinidentied.
This equipment is intended to be used by
trained personnel ONLY.
This manual MUST be read and thoroughly
understood by ALL personnel who operate, clean
or maintain this equipment! Special care should
be taken to ensure that the WARNINGS and safety
requirements for operating and servicing the
equipment are followed. The user should be aware
of and adhere to ALL local building and re codes
andordinancesaswellas NFPA 33 AND EN 16985
SAFETY STANDARDS, LATEST EDITION, or
applicablecountrysafetystandards,priortoinstalling,
operating,and/orservicingthisequipment.
The hazards shown on the following pages may
occur during the normal use of this equipment.
SAFETY
Repairs may only be performed by personnel authorized by
CarlisleFluidTechnologies.
Carefulstudyandcontinueduseofthismanualwillprovidea
betterunderstandingoftheequipmentandprocess,resulting
inmoreefcientoperation,longertrouble-freeserviceand
faster,easiertroubleshooting.Ifyoudonothavethemanuals
andsafetyliteratureforyourequipment,contactyourlocal
CarlisleFluidTechnologiesrepresentativeorCarlisleFluid
Technologies technical support.
SAFETY
EN
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AREA
Tellswherehazards
may occur.
HAZARD
Tellswhatthehazardis.
SAFEGUARDS
Tellshowtoavoidthehazard.
Spray Area Fire Hazard
Improper or inadequate operation
andmaintenanceprocedureswill
causearehazard.
Protection against inadvertent
arcing that is capable of causing
reorexplosionislostifany
safety interlocks are disabled
duringoperation.FrequentPower
SupplyorControllershutdown
indicates a problem in the system
requiring correction.
Fireextinguishingequipmentmustbepresentinthe
spray area and tested periodically.
Spray areas must be kept clean to prevent the
accumulation of combustible residues.
Smokingmustneverbeallowedinthesprayarea.
The high voltage supplied to the atomizer must be turned off
priortocleaning,ushing,ormaintenance.
Spray booth ventilation must be kept at the rates required
byNFPA33,EN16985,country,andlocalcodes.In
addition,ventilationmustbemaintainedduringcleaning
operationsusingammableorcombustiblesolvents.
Electrostatic arcing must be prevented. Safe sparking
distancemustbemaintainedbetweenthepartsbeing
coated and the applicator. A distance of 1 inch (25mm) for
every10KVofoutputvoltageisrequiredatalltimes.
Test only in areas free of combustible material.
Testingmayrequirehighvoltagetobeon,butonlyas
instructed.
Non-factoryreplacementpartsorunauthorized
equipmentmodicationsmaycausereorinjury.
Ifused,thekeyswitchbypassisintendedforuseonly
during setup operations. Production should never be
donewithsafetyinterlocksdisabled.
The paint process and equipment should be set up and
operatedinaccordancewithNFPA33,NEC,OSHA,
local,country,andEuropeanHealthandSafetyNorms.
SAFETY EN
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AREA
Tellswherehazards
may occur.
HAZARD
Tellswhatthehazardis.
SAFEGUARDS
Tellshowtoavoidthehazard.
Improper or inadequate operation
andmaintenanceprocedureswill
cause a
rehazard.
Protection against inadvertent
arcing that is capable of causing
reorexplosionislostifany
safety interlocks are disabled
during operation.
FrequentPowerSupplyor
Controllershutdownindicatesa
problem in the system requiring
correction.
Improper operation or
maintenance may create
a hazard.
Personnel must be properly
trained in the use of this
equipment.
Personnelmustbegiventraininginaccordancewiththe
requirementsofNFPA33.
Instructions and safety precautions must be read and
understood prior to using this equipment.
Comply with appropriate local, state, and national codes
governing ventilation, re protection, operation mainte-
nance, and housekeeping. Reference OSHA, NFPA 33,
ENNormsandyourinsurancecompanyrequirements.
General Use and
Maintenance
Spray Area Explosion Hazard
Electrostatic arcing must be prevented. Safe sparking
distance must be maintained between the parts being
coated and the applicator. A distance of 1 inch (25mm) for
every10KVofoutputvoltageisrequiredatalltimes.
Unlessspecicallyapprovedforuseinhazardouslocations,
all electrical equipment must be located outside or applicable
countycodehazardousareas,inaccordancewithNFPA33.
Testonlyinareasfreeofammableorcombustiblematerials.
The current overload sensitivity (if equipped) MUST be
set as described in the corresponding section of the
equipment manual. Protection against inadvertent arcing
thatis capableof causing reorexplosion is lostif the
currentoverloadsensitivityisnotproperlyset.Frequent
powersupplyshutdownindicatesaprobleminthesystem
whichrequirescorrection.
Alwaysturnthecontrolpanelpoweroffpriortoushing,
cleaning,orworkingonspraysystemequipment.
Before turning high voltage on, make sure no objects are
withinthesafesparkingdistance.
Ensure that the control panel is interlocked with the
ventilationsystemandconveyorinaccordancewithNFPA-
33,EN16985.
Have re extinguishing equipment readily available and
tested periodically.
SAFETY
EN
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AREA
Tellswherehazards
may occur.
HAZARD
Tellswhatthehazardis.
SAFEGUARDS
Tellshowtoavoidthehazard.
Spray Area /
High Voltage
Equipment
There is a high voltage device
that can induce an electrical
chargeonungroundedobjects
whichiscapableofigniting
coating materials.
Inadequategroundingwill
cause a spark hazard. A
spark can ignite many coating
materialsandcauseare
orexplosion.
Electrical Discharge
Parts being sprayed and operators in the spray area must be
properly grounded.
Parts being sprayed must be supported on conveyors or
hangers that are properly grounded. The resistance between
thepartandearthgroundmustnotexceed1MegOhm.(Refer
toNFPA33,EN16985.)
Operators must be grounded. Grounding straps on wrists or
legs may be used to assure adequate ground contact.
FootwaretobeusedbyoperatorshallcomplywithENISO20344,
resistance not to exceed 100 Meg Ohm. Protective clothing
includingglovesshouldcomplywithEN1149-5,resistancenotto
exceed100MegOhm.
Operatorsmustnotbewearingorcarryinganyungrounded
metalobjects.
When using an electrostatic handgun, operators must
assure contact with the handle of the applicator via
conductiveglovesorgloveswiththepalmsectioncutout.
NOTE:REFERTONFPA33,EN16985ORSPECIFICCOUN-
TRY SAFETY CODES REGARDING PROPER OPERATOR
GROUNDING.
All electrically conductive objects in the spray area, with the
exceptionofthoseobjectsrequiredbytheprocesstobeathigh
voltage,mustbegrounded.Groundedconductiveooringmust
be provided in the spray area.
Alwaysturnoffthepowersupplypriortoushing,cleaning,or
workingonspraysystemequipmentorapplicablecountycode.
Unless specically approved for use in hazardous locations,
all electrical equipment must be located outside or applicable
countrycode,hazardousareas,inaccordancewithNFPA33.
Avoidinstallinganapplicatorintoauidsystemwherethe
solvent supply is ungrounded.
Donottouchtheapplicatorelectrodewhileitisenergized.
SAFETY EN
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AREA
Tellswherehazards
may occur.
HAZARD
Tellswhatthehazardis.
SAFEGUARDS
Tellshowtoavoidthehazard.
High voltage equipment is
utilized in the process. Arcing
inthevicinityofammableor
combustible materials may occur.
Personnelareexposedtohigh
voltage during operation and
maintenance.
Protection against inadvertent arcing
thatmaycauseareorexplosion
is lost if safety circuits are disabled
during operation.
Frequentpowersupplyshut-down
indicates a problem in the system
whichrequirescorrection.
An electrical arc can ignite coating
materialsandcauseareor
explosion.
Electrical Discharge
Electrical
Equipment
FollowtherequirementsoftheSafetyDataSheetsupplied
by coating material manufacturer.
Adequateexhaustmustbeprovidedtokeeptheairfreeof
accumulations of toxic materials. Reference EN 12215 or
applicable code.
Use a mask or respirator whenever there is a chance of
inhaling sprayed materials. The mask must be compatible
with the material being sprayed and its concentration.
Equipment must be as prescribed by an industrial hygienist
orsafetyexpert,andbeNIOSHapproved.
Chemical HazardToxic
Substances Certain materials may be
harmfulifinhaled,orifthere
iscontactwiththeskin.
Unlessspecicallyapprovedforuseinhazardouslocations,
the power supply, control cabinet, and all other electrical
equipment must be located outside or applicable country
codes,hazardousareasinaccordancewithNFPA33and
EN16985.
TurnthepowersupplyOFFbeforeworkingon
the equipment.
Testonlyinareasfreeofammableorcombustiblematerial.
Testingmayrequirehighvoltagetobeon,butonly
as instructed.
Productionshouldneverbedonewiththesafety
circuits disabled.
Beforeturningthehighvoltageon,makesurenoobjects
arewithinthesparkingdistance.
Spray applicators require that aluminum inlet ttings be
replacedwithstainlesssteel.
Aluminum is widely used in other spray application
equipment-suchasmaterialpumps,regulators,triggering
valves, etc. Halogenated hydrocarbon solvents must
neverbeusedwithaluminumequipmentduringspraying,
ushing,orcleaning.Readthelabelordatasheetforthe
materialyouintendtospray.Ifindoubtastowhetherornot
acoatingor cleaning material iscompatible,contactyour
coating supplier. Any other type of solvent may be used
withaluminumequipment.
Halogenated hydrocarbon
solventsforexample:
methylenechlorideand1,1,1,-
Trichloroethane are not chemically
compatiblewiththealuminumthat
might be used in many system
components. The chemical
reaction caused by these solvents
reactingwithaluminumcan
become violent and lead to an
equipmentexplosion.
Explosion Hazard —
Incompatible Materials
Spray Area
ATEX/FM/UKEX
EN
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ATEX/FM/UKEX
EUROPEAN ATEX DIRECTIVE
2014/14/EU, ANNEX II, 1.0.6
Thefollowinginstructionsapplytoequipmentcoveredby
certicatenumberFM22UKEX0062andFM18ATEX0025:
1. Theequipmentmaybeusedwithammablegasesand
vaporswithapparatusgroupsIIandwithtemperature
class.
2.
The equipment is only certied for use in ambient
temperatures in the range 5°C to 40°C and should not
be used outside this range.
3.
Installation shall be carried out by suitably trained personnel
inaccordancewiththeapplicablecodeofpracticee.g.
EN60079-14.
4. Inspection and maintenance of this equipment shall be
carried out by suitably trained personnel in accordance
withtheapplicablecodeofpracticee.g.EN60079-17.
5.
Repair of this equipment shall be carried out by
suitabletrainedpersonnelinaccordancewiththe
applicablecodeofpracticee.g.EN60079-19.
6. Puttingintoservice,use,assembling,andadjustment
of the equipment shall be tted by suitably trained
personnel in accordance with the manufacturer's
documentation.
Refer to the "Table of Contents" of this service manual:
a. Installation
 b.Operation
c. Maintenance
 d.PartsIdentication
7. Components to be incorporated into or used as
replacement parts of the equipment shall be tted
bysuitablytrainedpersonnelinaccordancewiththe
manufacturer'sdocumentation.
8. The certication of this equipment relies upon the
followingmaterialsusedinitsconstruction:
If the equipment is likely to come into contact with
aggressivesubstances,thenitistheresponsibilityof
the user to take suitable precautions that prevent it
frombeingadverselyaffected,thusensuringthatthe
type of protection provided by the equipment is not
compromised.
Aggressive substances: e.g. acidic liquids or gases that
mayattackmetals,orsolventsthatmayaffectpolymeric
materials.
Suitable precautions: e.g. regular checks as part of
routineinspectionsorestablishingfromthematerial's
datasheetsthatitisresistanttospecicchemicals.
 Referto"Specications"inthe"Introduction"section:
a. Alluidpassagescontainstainlesssteelornylon
ttings.
b. Highvoltagecascadeisencapsulatedwithasolvent
resistantepoxy.
9.
Arecapitulationofthecerticationmarkingisdetailedin
the"ATEX"section,onthenextpage,drawingnumbers:
80584-01and80694.
10.
The characteristics of the equipment shall be detailed
e.g.electrical,pressure,andvoltageparameters.
The manufacturer should note that, on being put into
service, the equipment must be accompanied by
a translation of the instructions in the language or
languages of the country in which the equipment is to
be used and by the instructions in the original language.
ATEX/FM/UKEX EN
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RansFlex 80665/82665 ATEX
Product Marking Denitions
ExCerticateNumber:FM18ATEX0025
FM= NotiedBodyperformingEC-type
  examination
18= Yearofcertication
ATEX= ReferencetoATEXDirective
 0025= Documentserialnumber
UKCACerticateNumber:FM22UKEX0062
UK= NotiedBodyperformingtypeexamination
22= Yearofcertication
UKEX= ReferencetoUKEXDirective
 0062= Documentserialnumber
TheRansFlex80665/82665 applicator shall only be used
withassociatedRansburg81000-01XX,80120-61Xor81020-
01XXpowersupply.Itistheendusersresponsibilitytoinsure
the81000-01XX,80120-61X,or81020-01XXpowersupply
beconnectedtotrueearthground.Resistanceofthelow
voltagecablefromtheapplicatortothepowersupplymust
be.5MΩorlessregardlessofcablelength.
Ex= Specicmarkingofexplosiveprotection
II= EquipmentGrouphazardousarea
characteristics
2= EquipmentCategory
G= Typeofexplosiveatmosphere(gases,
 vapors,ormists)
EEx 0.24mJ = The RansFlex 80665/82665Applicator is
suitable for use in automatic spraying installations complying
withEN50050astheyareaTypeAclasswithadischarge
energy limit of 0.24mJ.
Label 80584-02
Label 80584-01 for applicator
1.TheequipmentmustbeusedinaccordancewithEN50176
for automatic applicators.
2.Theseinstructionsmustbefollowedinordertoavoidpossible
electrostatic charging hazards.
FM Conguration
These applicators are FM approved for safe use when the
setupisconguredtodrawing80666.
II 2 G
Product Marking
Label 80694 for power supply
Label 80081-00
Label 80108-03
ATEX/FM/UKEX
EN
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RANSFLEX RFX - SOLVENT BASE - ONE GUN
80665 -
Base
ModelNo.
Optional
Designations
ABCDEFFG
(OrderingInformationOnly)
A
B
G
E
D
C
F
F
ATEX/FM/UKEX EN
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0 VSERIES1.2mm 80265-00 80264-12 79809-00
1 VSERIES1.4mm 80265-00 80264-14 79809-00
2 VSERIES1.8mm 80265-00 80264-18 79809-00
3 C SERIES 1.2mm 80231-00 80230-12 79809-03
4 C SERIES 1.4mm 80231-00 80230-14 79809-03
5 C SERIES 1.8mm 80231-00 80230-18 79809-03
6 TSERIES1.2mm 80240-00 80239-12 74963-05
7 TSERIES1.4mm 80240-00 80239-14 74963-05
8 TSERIES1.8mm 80240-00 80239-18 74963-05
9 ROUNDSPRAY 79962-00 80400-00 74963-05
“A” Dash No. “A” Description
ATOMIZATION - TABLE OF “A” DASHES
“R” “S” “T”
“B” Dash No. “B” Description
FLUID CONTROL - TABLE OF “B” DASHES
“R”
“S” (Fluid Nozzle)“R” (Air Cap) “T” (Pressure Reducer)
1 NON-BLEEDER 80577-01
2 BLEEDER 80577-02
“C” Dash No. “C” Description “S”
1 0.19mm(0.75IN.)POST 80583-19 1 4
2 0.12mm(0.48IN.)POST 80583-12 1 4
3 NOPOST --- 0 0
“T” “U”
MOUNTING POST - TABLE OF “C” DASHES
80578-65
79879-03 “W”
“D” Dash No. “D” Description “V”
1 STDFLUIDINLETTUBE 80578-65
2 COILEDFLUIDINLETTUBE 79879-01
FLUID INLET - TABLE OF “D” DASHES
ATEX/FM/UKEX
EN
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0 NOFLUIDHOSE ---
1 FLUIDHOSE,10m(32.8ft) 80303-10
2 FLUIDHOSE,15m(49.2ft) 80303-15
3 FLUIDHOSE,20m(65.6ft) 80303-20
4 FLUIDHOSE,30m(98.4ft) 80303-30
“E” Dash No. “E” Description
FLUID HOSE - TABLE OF “E” DASHES
“W”
0  NOPOWERSUPPLY ---
11 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEB(NA)CORD-3mI/OCABLE 81000-01011
12 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEB(NA)CORD- 81000-01012
 3mI/OCABLEWITHJUNCTIONBOX
13 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEB(NA)CORD-15mI/OCABLE 81000-01013
14 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEB(NA)CORD- 81000-01014
 15mI/OCABLEWITHJUNCTIONBOX
21 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEF(EU)CORD-3mI/OCABLE 81000-01021
22 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEF(EU)CORD- 81000-01022
 3mI/OCABLEWITHJUNCTIONBOX
23 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEF(EU)CORD-15mI/OCABLE 81000-01023
24 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEF(EU)CORD- 81000-01024
 15mI/OCABLEWITHJUNCTIONBOX
31 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEI(CN)CORD-3mI/OCABLE 81000-01031
“FF”
Dash No.
“FF” Description “Y”
Trigger Type
POWER SUPPLY - TABLE OF “FF” DASHES
ATEX/FM/UKEX EN
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“FF”
Dash No.
“FF” Description “Y”
Trigger Type
POWER SUPPLY - TABLE OF “FF” DASHES (Cont.)
32 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEI(CN)CORD- 81000-01032
 3mI/OCABLEWITHJUNCTIONBOX
33 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEI(CN)CORD-15mI/OCABLE 81000-01033
34 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEI(CN)CORD- 81000-01034
 15mI/OCABLEWITHJUNCTIONBOX
41 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEG(UK)CORD-3mI/OCABLE 81000-01041
42 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEG(UK)CORD- 81000-01042
 3mI/OCABLEWITHJUNCTIONBOX
43 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEG(UK)CORD-15mI/OCABLE 81000-01043
44 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEG(UK)CORD- 81000-01044
 15mI/OCABLEWITHJUNCTIONBOX
51 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEB(NA)CORD-3mI/OCABLE 81000-01111
52 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEB(NA)CORD- 81000-01112
 3mI/OCABLEWITHJUNCTIONBOX
53 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEB(NA)CORD-15mI/OCABLE 81000-01113
54 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEB(NA)CORD- 81000-01114
 15mI/OCABLEWITHJUNCTIONBOX
61 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEF (EU) CORD-3mI/OCABLE 81000-01121
62 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEF (EU) CORD- 81000-01122
 3mI/OCABLEWITHJUNCTIONBOX
63 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEF (EU) CORD-15mI/OCABLE 81000-01123
64 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEF (EU) CORD- 81000-01124
 15mI/OCABLEWITHJUNCTIONBOX
71 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEI(CN)CORD-3mI/OCABLE 81000-01131
72 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEI(CN)CORD- 81000-01132
 3mI/OCABLEWITHJUNCTIONBOX
73 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEI(CN)CORD-15mI/OCABLE 81000-01133
74 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEI(CN)CORD- 81000-01134
 15mI/OCABLEWITHJUNCTIONBOX
81 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEG(UK)CORD-3mI/OCABLE 81000-01141
82 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEG(UK)CORD- 81000-01142
 3mI/OCABLEWITHJUNCTIONBOX
83 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEG(UK)CORD-15mI/OCABLE 81000-01143
84 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEG(UK)CORD- 81000-01144
 15mI/OCABLEWITHJUNCTIONBOX
ATEX/FM/UKEX
EN
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91 REMOTEI/O 9060POWERSUPPLYDOMESTIC 80120-611
92 REMOTEI/O 9060POWERSUPPLYEUROPEAN 80120-612
93 REMOTEI/O 9060POWERSUPPLYCHINA 80120-613
“FF”
Dash No.
“FF” Description “Y”
Trigger Type
POWER SUPPLY - TABLE OF “FF” DASHES (9060 OPTION)
“G” Dash No. “G” Description
LOW VOLTAGE CABLE - TABLE OF “G” DASHES
“Z”
0 NOLOWVOLTAGECABLE --- ---
1 10mLOWVOLTAGECABLE(32.8ft) 79338-10 1
2 15mLOWVOLTAGECABLE(49.2ft) 79338-15 1
3 20mLOWVOLTAGECABLE(65.6ft) 79338-20 1
4 30mLOWVOLTAGECABLE(98.4ft) 79338-15 2
Qty
ATEX/FM/UKEX EN
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80264-07 VSERIES0.7mm 80265-00 Black
80264-10 VSERIES1.0mm 80265-00 Black
80239-07 TSERIES0.7mm 80240-00 Black
80239-10 TSERIES1.0mm 80240-00 Black
Part No. Description
AVAILABLE ACCESSORIES
Nozzle Color
For Use With
ATEX/FM/UKEX
EN
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RANSFLEX RFX - SOLVENT BASE - TWO GUN
82665 -
Base
ModelNo.
Optional
Designations
ABCDEFFG
(OrderingInformationOnly)
A
B
G
E
D
C
F
ATEX/FM/UKEX EN
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0 VSERIES1.2mm 80265-00 80264-12 79809-00
1 VSERIES1.4mm 80265-00 80264-14 79809-00
2 VSERIES1.8mm 80265-00 80264-18 79809-00
3 C SERIES 1.2mm 80231-00 80230-12 79809-03
4 C SERIES 1.4mm 80231-00 80230-14 79809-03
5 C SERIES 1.8mm 80231-00 80230-18 79809-03
6 TSERIES1.2mm 80240-00 80239-12 74963-05
7 TSERIES1.4mm 80240-00 80239-14 74963-05
8 TSERIES1.8mm 80240-00 80239-18 74963-05
9 ROUNDSPRAY 79962-00 80400-00 74963-05
“A” Dash No. “A” Description
ATOMIZATION - TABLE OF “A” DASHES
“R” “S” “T”
“B” Dash No. “B” Description
FLUID CONTROL - TABLE OF “B” DASHES
“R”
“S” (Fluid Nozzle)“R” (Air Cap) “T” (Pressure Reducer)
1 NON-BLEEDER 80577-01
2 BLEEDER 80577-02
“C” Dash No. “C” Description “S”
1 0.19mm(0.75IN.)POST 80583-19 1 4
2 0.12mm(0.48IN.)POST 80583-12 1 4
3 NOPOST --- 0 0
“T” “U”
MOUNTING POST - TABLE OF “C” DASHES
80578-65
79879-03 “W”
“D” Dash No. “D” Description “V”
1 STDFLUIDINLETTUBE 80578-65
2 COILEDFLUIDINLETTUBE 79879-01
FLUID INLET - TABLE OF “D” DASHES
ATEX/FM/UKEX
EN
AA-17-01-R8 (06/2022)19 / 70www.carlisleft.com
0 NOFLUIDHOSE ---
1 FLUIDHOSE,10m(32.8ft) 80303-10
2 FLUIDHOSE,15m(49.2ft) 80303-15
3 FLUIDHOSE,20m(65.6ft) 80303-20
4 FLUIDHOSE,30m(98.4ft) 80303-30
“E” Dash No. “E” Description
FLUID HOSE - TABLE OF “E” DASHES
“W”
0  NOPOWERSUPPLY ---
11 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEB(NA)CORD-3mI/OCABLE 81020-01011
12 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEB(NA)CORD- 81020-01012
 3mI/OCABLEWITHJUNCTIONBOX
13 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEB(NA)CORD-15mI/OCABLE 81020-01013
14 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEB(NA)CORD- 81020-01014
 15mI/OCABLEWITHJUNCTIONBOX
21 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEF(EU)CORD-3mI/OCABLE 81020-01021
22 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEF(EU)CORD- 81020-01022
 3mI/OCABLEWITHJUNCTIONBOX
23 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEF(EU)CORD-15mI/OCABLE 81020-01023
24 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEF(EU)CORD- 81020-01024
 15mI/OCABLEWITHJUNCTIONBOX
31 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEI(CN)CORD-3mI/OCABLE 81020-01031
32 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEI(CN)CORD- 81020-01032
 3mI/OCABLEWITHJUNCTIONBOX
“FF”
Dash No.
“FF” Description “Y”
Trigger Type
POWER SUPPLY - TABLE OF “FF” DASHES
ATEX/FM/UKEX EN
AA-17-01-R8 (06/2022) 20 / 70 www.carlisleft.com
“FF”
Dash No.
“FF” Description “Y”
Trigger Type
POWER SUPPLY - TABLE OF “FF” DASHES (Cont.)
33 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEI(CN)CORD-15mI/OCABLE 81020-01033
34 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEI(CN)CORD- 81020-01034
 15mI/OCABLEWITHJUNCTIONBOX
41 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEG(UK)CORD-3mI/OCABLE 81020-01041
42 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEG(UK)CORD- 81020-01042
 3mI/OCABLEWITHJUNCTIONBOX
43 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEG(UK)CORD-15mI/OCABLE 81020-01043
44 REMOTEI/O RANSBURGVOLTAGECONTROLLER-TYPEG(UK)CORD- 81020-01044
 15mI/OCABLEWITHJUNCTIONBOX
51 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEB(NA)CORD-3mI/OCABLE 81020-01111
52 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEB(NA)CORD- 81020-01112
 3mI/OCABLEWITHJUNCTIONBOX
53 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEB(NA)CORD-15mI/OCABLE 81020-01113
54 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEB(NA)CORD- 81020-01114
 15mI/OCABLEWITHJUNCTIONBOX
61 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEF (EU) CORD-3mI/OCABLE 81020-01121
62 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEF (EU) CORD- 81020-01122
 3mI/OCABLEWITHJUNCTIONBOX
63 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEF (EU) CORD-15mI/OCABLE 81020-01123
64 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEF (EU) CORD- 81020-01124
 15mI/OCABLEWITHJUNCTIONBOX
71 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEI(CN)CORD-3mI/OCABLE 81020-01131
72 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEI(CN)CORD- 81020-01132
 3mI/OCABLEWITHJUNCTIONBOX
73 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEI(CN)CORD-15mI/OCABLE 81020-01133
74 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEI(CN)CORD- 81020-01134
 15mI/OCABLEWITHJUNCTIONBOX
81 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEG(UK)CORD-3mI/OCABLE 81020-01141
82 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEG(UK)CORD- 81020-01142
 3mI/OCABLEWITHJUNCTIONBOX
83 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEG(UK)CORD-15mI/OCABLE 81020-01143
84 PRESSURESWITCH RANSBURGVOLTAGECONTROLLER-TYPEG(UK)CORD- 81020-01144
 15mI/OCABLEWITHJUNCTIONBOX
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Carlisle Ransburg - Ransflex Applicators 80665/82665 RFXA User manual

Ransburg - Ransflex Applicators 80665/82665 RFXA
Carlisle
Brand
Carlisle
Model
Ransburg - Ransflex Applicators 80665/82665 RFXA
Type
User manual
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