Agri-Fab 45-0309-062 User manual

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• Safety
• Assembly
• Operation
• Maintenance
• Parts
CAUTION:
ReadRulesfor
SafeOperation
andInstructions
Carefully
PRECAUCION:
Leacuidadosamentelos
Porcedimientose
Instruccionesparala
OperaciónSeguradela
Máquina.
PRINTEDINU.S.A.
32" POLY
SPIKER/SPREADER
OWNERS MANUAL
MANUAL DEL USUARIO
Model No.
Modelo No.
45-0309-062
FORMNO.42172rev.(6/22/11)
SURCADOR-ESPARCIDOR DE 32”
• Seguridad
• Montaje
• Operación
• Mantenimiento
• PiezasdeRepuesto
Call1-800-448-9282formissingpartsorassemblyhelp.
2
RULES FOR SAFE OPERATIONS
• Readthisowner'smanualbeforeattemptingtoassemble
oroperatethespiker/spreader.
• Readthetowingvehicleowner'smanualandknowhow
tooperatethetractorbeforeusingthespiker/spreader
attachment.
• Do not allow anyone to ride on or sit on the spiker/
spreader.
• Never allow children to operate the tractor or spiker/
spreaderattachment.
• Do not allow adults to operate the tractor or spiker/
spreaderwithoutproperinstructions.
• Readthechemicallabelforinstructionsand
cautionsforhandlingandapplyingchemicals.
Anypowerequipmentcancauseinjuryifoperatedimproperlyoriftheuserdoesnotunderstandhowtooperatetheequipment.
Exercisecautionatalltimes,whenusingpowerequipment.
• Weareyeandhandprotectionwhenhandlingandusing
lawnchemicals.
• Alwaysbeginwiththetransmissioninrst(low)gearand
graduallyincreasespeedasconditionspermit.Maximum
towingspeed-10M.P.H.
• Donotdrivetooclosetoacreekorditchandbealert
forholesandotherhazardswhichcouldcauseyouto
loosecontrolofthetractorandspiker/spreader.
• Beforeoperatingthevehicleonanygrade(hill)referto
thesafetyrulesinthevehicleowner'smanualconcerning
safeoperationonslopes.Stay off steep slopes!
• Follow maintenance and lubrication instructions as
outlinedinthismanual.
Lookforthissymboltopointoutimportantsafetyprecautions.Itmeans–Attention!!
Become alert!! Yoursafetyisinvolved.
CARTON CONTENTS
1. ChainCover
2. FlowControlLever
3. CenterBrace
4. HopperAssembly
5. HitchTube(2)
6. LiftHandle
7. SpikeDisk(7)
8. DriveDiskAssembly(2)
9. Wheel(2)
10.TransportTubeAssembly
11.HitchBracket(2)
12.SpikerShaftAssembly
1
2
3
8
12
10
9
4
6
7
5
11
3
HARDWARE CHART
A
B
C D E F
L
M
N
G
H I
J
SHOWN FULL SIZE
P
Q
R
NOT SHOWN FULL SIZE
O
U
V
T
X
Y
GG
EE
HH
CC
DD
FF
BB
AA
Z
II
JJ
S
W
K
REF. PART NO. QTY DESCRIPTION
REF. PART NO. QTY DESCRIPTION
A 45100 2 HexBolt,1/2"x4"FullThread
B 43224 3 HexBolt,5/16"x2-1/4"
C 44180 2 HexBolt,5/16"x2"
D 43084 2 HexBolt,5/16"x1-3/4"
E 43085 2 HexBolt,5/16"x1-1/2"
F 43063 1 HexBolt,5/16"x1"
G 1509-90 1 HexBolt,1/4-20x1-1/4"
H 43012 1 HexBolt,1/4-20x3/4"
I 44215 1 CarriageBolt,5/16"x1-3/4"
J 44731 2 SelfTappingScrew,1/4"x1/2"
K 43178 1 HexNut,1/4"
L 47189 5 NylockHexNut,1/4"
M 47810 10 NylockHexNut,5/16"
N 43019 2 JamNut,1/2"
O 48115 2 NylockJamNut,1/2"
P 43088 2 FlatWasher,1/4"
Q 1543-69 2 NylonWasher,21/64"
R 43081 4 FlatWasher,5/16"
S R19171616 4 FlatWasher,1/2"
T R19212016 10 FlatWasher,5/8"
U 43093 3 CotterPin,1/8"x1-1/2"
V 44101 1 CotterPin,3/32"x3/4"
W 43343 1 HairCotterPin,1/8"
X 47960 1 ChainwithConnectingLink
Y 741-0249 13 FlangedBearing
Z 47777 1 CompressionSpring
AA 23520 1 1/4"ThickSpacer
BB 46497 2 ShortSpacerTube
CC 46524 5 LongSpacerTube
DD 47959 1 FlowControlLink
EE 47969 1 Ferrule
FF 43848 1 ControlLeverGrip
GG 43943 1 HeightAdjustmentGrip
HH 712-0421 1 PlasticWingNut
II 47623 1 FlatHeadHitch,Pin,3/8"
JJ 47962 1 FlowPlateSpring
4
TOOLS REQUIRED FOR ASSEMBLY
(2)7/16"Wrenches
(2)1/2"Wrenches
(2)3/4"orAdjustableWrenches
(1)Screwdriver
(1)Pliers
ASSEMBLY
FIGURE 2
4. Assemblethegripontothelifthandle.Seegure2.
5. Ontherightside,inserta5/16"x1-3/4"hexboltthrough
a5/16"atwasherandthenthroughtherearholeinthe
hopperandthehitchtube.Assemblethetransporttube
andthenthelifthandleontotheboltandsecurewitha
5/16"nylockhexnut.Do not tighten yet. Seegure2.
6. Assemblea5/16"x1"hexboltand5/16"nylockhexnut
tothebottomholeinthetransporttubeassemblyand
thelifthandle.Tighten.Seegure2.
FIGURE 3
1. Removethehardwarepackandallindividualpartsfrom
thecarton.Layoutasshownonpages2and3.
2. Attachahitchtubetothefrontholeintherighthandside
ofthehopperusinga5/16"x1-1/2"hexbolt,a5/16"at
washeranda5/16"nylockhexnut.Assemblethebolt
andwasherfrominsidethehopper.Do not tighten yet.
Seegure1.
3. Repeatonthelefthandsideofthehopper.
FIGURE 1
Spikepointsaresharp.Exercisecautionwhen
handlingandworkingnearspikedisks.
HITCH TUBE
(R) 5/16" FLAT
WASHER
(E) 5/16" 1-1/2"
HEX BOLT
(M) 5/16" NYLOCK HEX NUT
7. Ontheleftside,inserta5/16"x1-3/4"hexboltthrough
a5/16"atwasherandthenthroughtherearholeinthe
hopperandthehitchtube.Assemblethetransporttube
ontotheboltandsecureitwitha5/16"nylockhexnut.
Do not tighten yet. Seegure3.
ENGLISH
VIEWED FROM FRONT RIGHT CORNER
VIEWED FROM FRONT LEFT CORNER
(M) 5/16" NYLOCK
HEX NUT
(R) 5/16" FLAT
WASHER
(D) 5/16" x 1-3/4"
HEX BOLT
LIFT
HANDLE
TRANSPORT TUBE
(M) 5/16" NYLOCK
HEX NUT
(F) 5/16" x 1"
HEX BOLT
(GG) GRIP
(R) 5/16"
FLAT WASHER
(D) 5/16" x 1-3/4"
HEX BOLT
5
FIGURE 7
FIGURE 4
8. Fasten the hitch tubes together using three 5/16" x
2-1/4" hex bolts and 5/16" nylock hex nuts. Do not
tighten yet.Seegure4.
FIGURE 5
(M) 5/16" NYLOCK
HEX NUT (2)
(W) HAIR COTTER
PIN (1/8")
(II) HITCH PIN
(C) 5/16" x 2"
HEX BOLT (2)
12.Assemblea1/2"atwasher,awheel,another1/2"at
washerandthena1/2"jamnutontoa1/2"x4"hexbolt.
Tightenthenutngertightandthenbackoff1/4to1/2
turn.Seegure6.
13.Assembletheboltandwheeltothetransporttubeusing
a1/2"nylockjamnut.Tightenthenutbutdon'tcollapse
thetube.Seegure6.
FIGURE 6
TRANSPORT
TUBE
(O) 1/2" NYLOCK
JAM NUT
(S) 1/2" FLAT
WASHER
(A) 1/2" x 4"
HEX BOLT
(N) 1/2" HEX
JAM NUT
16.Screwa1/4"hexnutallthewayontotheowcontrol
link.Assembletheferruleontothelinkandthenstarta
1/4"nylockhexnutoneortwoturnsontothelink.See
gure7.
17.Assembletheferruleintotheholeattheendoftheow
controlleverusinga1/4"nylockhexnut.Tightenthe
nut,leavingitlooseenoughthattheferrulecanpivot.
Seegure7.
18.Assemblethegripontotheendoftheowcontrollever.
Seegure7.
FLOW
CONTROL
LEVER
(L) 1/4" NYLOCK
HEX NUT
(L) 1/4" NYLOCK
HEX NUT
(K) 1/4" HEX NUT
(EE) FERRULE
(DD) FLOW
CONTROL
LINK
(FF) GRIP
ENGLISH
14.Ifthewheeldoesnotspinfreely,backoffthenylockjam
nutandthentheplainjamnut1/4to1/2turneach.
15.Assembleawheeltotheotherside.Seegure6.
9. Assemblethehitchbracketstothehitchtubesusingtwo
5/16"x2"hexboltsand5/16"nylockhexnuts.Do not
tighten.Seegure5.
10.Assemblethehitchpinthroughthehitchbracketsand
securewiththehaircotterpin.Seegure5.
IMPORTANT: Do not collapse the at ends of the hitch
tubeswhentighteningtheboltsinthenextstep.
11.Tighten, but do not overtightenthetwo5/16"x1-1/2"
hexboltsassembledinsteps2and3.
Tighten, but do not overtightenthetwo5/16"x1-3/4"
hexboltsassembledinsteps5and7.Thelifthandle
mustbeabletopivot.
Tightenthehexboltsassembledinsteps8and9.
(M) 5/16" NYLOCK
HEX NUT (3)
(B) 5/16" x 2-1/4"
HEX BOLT (3)
6
FIGURE 10
FIGURE 9
FIGURE 8
22.Insertthe5/16"x1-3/4"carriageboltupthroughtheslot
andsecureitwithanylonwasherandtheplasticwing
nut.Seegure9.
23.Movethelifthandleintothelockedpositionasshown
ingure9andthentipthespreaderbacktorestonthe
wheelsandtherearofthehopper.
CENTER
BRACE
(G) 1/4" x 1-1/4"
HEX BOLT
(L) 1/4" NYLOCK
HEX NUT
(P) 1/4" FLAT
WASHER
(P) 1/4" FLAT
WASHER
(H) 1/4" x 3/4"
HEX BOLT
(L) 1/4" NYLOCK
HEX NUT
(HH) PLASTIC WING NUT
(Q) NYLON
WASHER
(I) 5/16" x 1-3/4"
CARRIAGE BOLT
LOCKED POSITION
19.Placetheowcontrolleverintotheslotinthehopper.
Seegure8.
20.Placethecenterbraceintothehopper.Insertthe1/4"x
1-1/4"hexboltthroughthecenterbraceandthefrontof
thehopper.Assemblea1/4"atwasher,theowcontrol
leveranda1/4"nylockhexnutontothebolt.Do not
tighten yet.Seegure8.
21.Insertthe1/4"x3/4"hexboltthroughthecenterbrace
andtherearofthehopper.Assemblea1/4"atwasher
and1/4"nylockhexnutontothebolt.Tighten boththe
frontandrearbolts.Seegure8.
24.Movetheowcontrolleverasfarasitwillgotothe"OFF"
position.Pushthefeedplatebackasfarasitwillgoto
theclosedposition.Seegure10.
25.Placeanylonwasherontothebentendoftheowcontrol
linkandtheninsertthelinkintothefeedplatebracket.
Secureitwitha3/32"x3/4"cotterpin.Seegure10.
26.Tightenthelower1/4"hexnutuntilittouchesthebottom
oftheferrule,thentightentheupper1/4"nylockhexnut
untilitissnugagainstthetopoftheferrule.Seegure
10.
27.Hookthe open end of the spring into the feedplate.
Placetheclosedendofthespringontotheendofthe
hexboltintheowcontrollever.Secureitwitha1/4"
nylockhexnut.Seegure10.
28.Openandclosethefeedplateusingtheowcontrollever.
Checktomakesurethefeedplateisclosedcompletely
whentheleverisinthe"OFF"position.Ifthefeedplate
doesnotclosecompletely,adjustthe1/4"nylockhex
nutsontheowcontrollink.Seegure10.
ENGLISH
7
FIGURE 11
30.Installaangebearingintotheatsideofeachspike
disk,asshowningure12.
FIGURE 12
31.Installangedbearingsintobothoftheendplates.See
gure13.
32.Place the 1/4" thick spacer onto the spike disk shaft
andtheninserttheshaftthroughtheangedbearingin
thelefthandendplate.Seegure13.
SPIKE DISK
(CC) LONG SPACER TUBE
33.Placeashortspacertube,adrivedisk,a5/8"atwasher,
anotherdrivediskandasecond5/8"atwasherontothe
shaft.Fittheshortspacertubeontotheangedbearing
intheendplate.Seegure14.
FIGURE 13
FIGURE 14
FIGURE 15
IMPORTANT: Thenecksofthespikedisksinthefollowing
assemblyinstructionsmustfacetowardeachother.
34.Placetwospikedisks,separatedbyalongspacertube,
ontotheshaft.Fitthelongspacertubeontotheendsof
theangedbearingsinthedisks.Seegure15.
DRIVE DISKS
(T) 5/8" FLAT WASHER
(BB) SHORT SPACER
TUBE
(Y) FLANGED
BEARING
(Y) FLANGED
BEARING
(AA) 1/4" THICK
SPACER
SPIKE DISK SHAFT
HINT: In the next two steps, place the bearing on a at
surfaceandpressthediskdownontoit.
29.Installtwoangebearingsintoeachofthedrivedisk
assemblies.Seegure11.
ENGLISH
(Y) FLANGED
BEARING
(Y) FLANGED
BEARING
DRIVE DISK
ASSEMBLY
(Y) FLANGED
BEARING
SPIKE DISK
8
(T) 5/8" FLAT
WASHER
(Z) COMPRESSION
SPRING
35.Placea5/8"atwasher,thecompressionspringand
another5/8"atwasherontotheshaft.Seegure16.
SPIKE DISK
(CC) LONG SPACER TUBE
36.Placetwospikedisks,separatedbyalongspacertube,
ontotheshaft.Fitthelongspacertubeontotheendsof
theangedbearingsinthedisks.Seegure17.
FIGURE 16
FIGURE 17
37.Placetwo5/8"atwashersseparatedbyalongspacer
tubeontotheshaft.Seegure18.
FIGURE 18
(CC) LONG SPACER TUBE
(T) 5/8" FLAT WASHER
SPIKE DISK
(CC) LONG SPACER TUBE
FIGURE 19
38.Placetwospikedisks,separatedbyalongspacertube,
ontotheshaft.Fitthelongspacertubeontotheendsof
theangedbearingsinthedisks.Seegure19.
ENGLISH
9
FIGURE 23
41.Placeoneortwo5/8"atwashersontotheendofthe
spikediskshaftandsecuretheshaftwitha1/8"x1-1/2"
cotterpin.Seegure22.
42.Fastenthetwodrivediskstotheshaftusingtwo1/8"x
1-1/2"cotterpins.Seegure22.
FIGURE 22
39.Placetwo5/8"atwashersseparatedbyalongspacer
tubeontotheshaft.Seegure20.
FIGURE 20
SPIKE DISK
(BB) SHORT SPACER TUBE
40.Placeaspikediskandashortspacertubeontotheshaft.
Fittheshortspacertubeontotheendsoftheanged
bearingsinthespikediskandintheendplate.Pushthe
shaftonthroughtheangedbearingintheendplate.
Seegure21.
(CC) LONG SPACER TUBE
(T) 5/8" FLAT WASHER
FIGURE 21
43.Removethe connectinglink from the chain and then
assemblethechainontothetwosprocketsontheleft
sideofthehopper.Fastentheendsofthechaintogether
usingtheconnectinglink.Seegure23.
44.Placethechaincoveroverthechainandfastenittothe
hopper end plate using two selftapping screws.See
gure23.
ENGLISH
CONNECTING
LINK
(X) CHAIN
(J) SELF
TAPPING
SCREW
10
APPLICATION TIPS
1. Tohelppreventgranularmaterialfromcompactingand
cloggingthehopper,avoidunnecessarytowingwhen
thehopperowplatesareclosed.
2. Reducetheowsettingforspeedsslowerthan
3M.P.H.andincreasethesettingforhigherspeeds.
3. Toavoidmissesorstriping,overlapthepreviouswheel
tracksbyapproximately5"to6".
4. Foreasiestapplication,rstapplymaterialacrossboth
endsofthearea.Twoorthreepassesoneachendare
sufcient.Thenapplymaterialbackandforthasshown.
Usetheendareasforturningaround,shuttingoffthe
spreaderasyouentertheendareasandturningthe
spreaderonagainasyourleavetheendareasforyour
nextpass.Seegure25.
5. Iflawnisoddshaped,spreadaborderaroundtheedges
andthenspreadbetweentheborder.
6. Becarefulwhenspreadingaroundornamentalplants
because weed control chemicals can damage these
plants.
FIGURE 25
MAINTENANCE
1. Checknutsandboltsfortightnessbeforeeachuse.
2. Alwaysempty hopperafter eachuse,storingleftover
materialinit'soriginalbag.
3. Washanddrythoroughlyaftereachuse.
4. Applyalightcoatofoilonexposedmetalpartstohelp
preventrust.
5. Atleastonceayear,applyafewdropsofoiltowheels
andtoplasticbearingsinspikedisks,atendsofaerator
shaftandatendsofhoppershaft.
6. Cleanandoildrivechainonceayear.
Spikepointsaresharp.Exercisecautionwhen
handlingorworkingnearspikedisks.
OPERATION
HOW TO USE YOUR SPIKER/SPREADER
1. Refertotheinstructionlabelonthematerialpackage
andtotheinstructiondecal onyourspreader tohelp
determinetheproperspreadersettingandapplication
rate.AlsoseetheSettingChartonthispageforageneral
rangeofsettingsforcommonlyusedmaterials.
2. Determinetheapproximatesquarefootageofthearea
tobecoveredandestimatetheamountoffertilizeror
seedrequired.
3. Movethespreadertotheareawhereapplicationisto
begin.
4. Loosentheplasticwingnutandmoveittothedesired
setting.Retightenthenut.Seegure24.
5. Makingsuretheowcontrolleverisinthe"OFF"position,
llthehopper,breakingupanylumps.
6. Lowertheaeratorspikestotheoperatingposition.
7. Startthe spreader inmotion and then movethe ow
controllevertothe"ON"position(againsttheplasticwing
nut)asyoutravelacrossyourlawn.Therecommended
towingspeedis3m.p.h.
8. Donotmakesharpturnswithspikesintheground.
9. Raiseaeratorspikestotransportpositionwhencrossing
overconcreteorotherhardsurfaces.
10.Donotaerateifthegroundisextremelyhardordry.If
groundistoodry,sprinkleorwaterforonetotwohours
priortouse.
11.Donotaerateifthegroundistoowet(muddy).
IMPORTANT:Alwaysplaceowcontrolleverinthe"OFF"
positiontopreventexcessfertilizerfrombeingreleasedwhen
llingthespreaderandwhenstoppingorturning.
FIGURE 24
ALIGN AND TIGHTEN WING NUT
AT DESIRED FLOW SETTING
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 17
18
OFF
0
WING NUT SHOWN
AT FLOW SETTING "5"
Flow Rate Setting
MATERIAL TYPE At 3 M.P.H.
SETTING CHART
Fertilizer Granular/Pelleted 5-6 / 6-7
GrassSeed Fine/Coarse 5-6 / 7-8
3M.P.H.isequivalenttotraveling100feetin23seconds.
ENGLISH
19
REF. PART QTY DESCRIPTION
NO. NO.
REF. PART QTY DESCRIPTION
NO. NO.
1 47931 1 Hopper
2 24736 1 Endplate,RightHand
3 24735 1 Endplate,LeftHand
4 48418 12 Rivet,Pop
5 24747 1 Brace,Center
6 64104 1 Assembly,AgitatorShaft
7 47963 2 Bearing,HexFlange
8 24739 2 Blade,Agitator
9 47978 10 Screw,HexWasherHd,#8-32
10 R19172410 2 Washer,17/32"x1-1/2"x10Ga.
11 46838 2 Spacer,.8"I.D.x1"O.D.x.50"Lg.
12 R19171616 4 Washer,17/32"x1"x16Ga.
13 43093 3 Pin,Cotter1/8"x1-1/2"
14 45133 1 Spacer,.5"I.D.x1"O.D.x.59"Lg.
15 23520 1 Spacer,.66"I,D.x1.25"O.D.x.25"
16 47962 1 Spring,FlowPlate
17 64106 1 Assembly,SpikerShaft
18 64107 1 Assembly,TransportTube
19 24743 1 Lever,FlowControl
20 63956 2 DriveDiskAssembly
21 24332 7 Disk,Spike(7")
22 47953 1 Cover,Chain
23 47944 2 Tube,Hitch
24 24746 1 Lift,Handle
25 47961 2 Wheel,10"x1-5/8"
26 24741 1 Plate,Flow
27 23981 2 Bracket,Hitch
28 24539 1 Bracket,FeedPlate
29 41998 2 Rivet,Pop5/32
30 47960 1 ChainwithConnector
31 43848 1 Grip,ControlArm.187"x.75"
32 43943 1 Grip,HeightAdjustment32"/38"
33 47959 1 Link,FlowControl
34 47969 1 Ferrule,5/16"Threadx1/4"Hole
35 43224 3 Bolt,Hex5/16"x2-1/4"
36 44180 2 Bolt,Hex5/16"x2"
37 43085 2 Bolt,Hex5/16"x1-1/2"
38 43084 2 Bolt,Hex5/16"x1-3/4"
39 43063 1 Bolt,Hex5/16"x1"
40 44731 2 Screw,SelfTapping1/4"x1/2"
41 43012 1 Bolt,Hex1/4-20x3/4"
42 47810 10 Nut,NylockHex5/16"
43 47189 5 Nut,NylockHex1/4"
44 43088 2 Washer,Flat1/4"
45 43081 4 Washer,Flat5/16"
46 45100 2 Bolt,Hex1/2"x4"FullThread
47 43019 2 Nut,HexJam1/2"
48 48115 2 Nut,NylockHexJam1/2"
49 43343 1 Pin,HairCotter#4(1/8")
50 44101 1 Pin,Cotter3/32"x3/4"
51 47623 1 Pin,FlatHeadHitch,3/8"Dia.
52 44215 1 Bolt,Carriage5/16"x1-3/4"
53 712-0421 1 Nut,PlasticWing5/16"
54 1543-69 2 Washer,Nylon21/64"
55 46524 5 SpacerTube,Long
56 47777 1 Spring,Compression
57 46497 2 SpacerTube,Short
58 741-0249 13 Bearing,FlangedPV80.63I.D.
59 R19212016 10 Washer,Flat5/8"(21/32"x1-1/4")
60 1509-90 1 Bolt,Hex1/4-20x1-1/4"
61 1540-31 2 Washer,.78"x1.25"x.062"
62 46557 1 PushNut,1/2"
63 44137 5 Washer,Flat.518x1x.02
64 43178 1 Nut,Hex1/4"
42172 1 Owner'sManual
PARTS FOR 32" POLY SPIKER/SPREADER MODEL 45-0309-062
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