Document Revision: 2.G
T18644
ProtoCast
FPA-W10-XXXX
Start-up Guide
APPLICABILITY & EFFECTIVITY
Effective for all systems manufactured after May 2020.
ProtoCast Start-up Guide
Contact Information
Technical Support
Please call us for any technical support needs related to the FieldServer product.
MSA Safety
1991 Tarob Court
Milpitas, CA 95035
Website: www.sierramonitor.com
U.S. Support Information:
+1 408 964-4443
+1 800 727-4377
Email: [email protected]
EMEA Support Information:
+31 33 808 0590
Email: smc-support.emea@msasafety.com
ProtoCast Start-up Guide
Table of Contents
TABLE OF CONTENTS
1 Introduction .......................................................................................................................................... 7
2 Equipment Setup ................................................................................................................................. 8
2.1 Physical Dimensions....................................................................................................................... 8
2.1.1 FPA-W10-XXXX Drawing ........................................................................................................ 8
3 Installing ProtoCast ............................................................................................................................. 9
3.1 Connector Pinout ............................................................................................................................ 9
3.2 DI Reference Pin and Power ........................................................................................................ 10
3.2.1 Digital Input Wiring ................................................................................................................ 10
3.2.2 Digital Output Wiring ............................................................................................................. 11
4 ProtoCast Setup via PC ..................................................................................................................... 12
4.1 Connecting the ProtoCast to the SMC Cloud ............................................................................... 12
4.1.1 Login ...................................................................................................................................... 12
4.1.2 Network Setup ....................................................................................................................... 13
4.1.3 Registering the ProtoCast to the SMC Cloud ........................................................................ 15
4.2 Modbus Device Configuration ...................................................................................................... 17
4.2.1 Modbus Slave Device Details ................................................................................................ 17
4.2.2 Add Device Profiles and Set to Active ................................................................................... 18
4.2.3 View Modbus Data ................................................................................................................ 19
4.2.4 Set Alarming .......................................................................................................................... 20
4.2.5 Write Data Values ................................................................................................................. 21
4.3 Analog Input Configuration ........................................................................................................... 22
4.3.1 Configure Analog Device ....................................................................................................... 23
4.3.1.1 Calibration (Optional) ..................................................................................................... 24
4.3.2 View Analog Input Data ......................................................................................................... 25
4.3.3 Set Analog Alarming .............................................................................................................. 26
4.4 Digital IO Configuration ................................................................................................................ 27
4.4.1 Configure Digital Device ........................................................................................................ 28
4.4.2 View Digital IO Data .............................................................................................................. 29
4.4.3 Set Digital Alarming ............................................................................................................... 30
4.5 Event Log ...................................................................................................................................... 31
4.6 Data Usage ................................................................................................................................... 32
5 ProtoCast Setup via Mobile App ...................................................................................................... 33
5.1 Connecting the ProtoCast to the SMC Cloud ............................................................................... 34
5.1.1 Provision the ProtoCast ......................................................................................................... 34
5.1.1.1 Using the ProtoCast Wi-Fi Access Point ........................................................................ 34
5.1.1.2 Using Bluetooth .............................................................................................................. 36
5.1.2 Network Page ........................................................................................................................ 39
5.1.3 Registering the ProtoCast to the SMC Cloud ........................................................................ 40
5.2 Modbus Device Configuration ...................................................................................................... 42
5.2.1 Modbus Slave Device Details ................................................................................................ 42
5.2.2 Add Device Profiles and Set to Active ................................................................................... 43
5.2.3 View Modbus Data ................................................................................................................ 44
5.2.4 Set Modbus Alarming ............................................................................................................ 45
5.3 Analog Device Configuration ........................................................................................................ 46
5.3.1 Select Analog Device ............................................................................................................ 46
5.3.2 Enter Analog Device Settings ................................................................................................ 47
5.3.3 Calibrate Device (Optional) ................................................................................................... 48
5.3.4 View Analog Data .................................................................................................................. 49
5.3.5 Set Analog Alarming .............................................................................................................. 50
5.4 Digital IO Configuration ................................................................................................................ 51
5.4.1 Select Digital Device ............................................................................................................. 51
5.4.2 Enter Digital Device Settings ................................................................................................. 52
5.4.3 View Digital Device Data ....................................................................................................... 53
5.4.4 Set Digital IO Alarming .......................................................................................................... 54
5.5 Event Logs .................................................................................................................................... 55
ProtoCast Start-up Guide
Table of Contents
5.6 Data Usage ................................................................................................................................... 56
5.7 Logout of ProtoCast App .............................................................................................................. 57
6 Accessing SMC Cloud Devices Using the ProtoCast App ............................................................ 58
7 ProtoCast Reset Button .................................................................................................................... 61
Appendix A Troubleshooting Tips .......................................................................................................... 62
Appendix A.1. Communicating with the ProtoCast over the Network ..................................................... 62
Appendix A.2. LED Diagnostics for Communications Between ProtoCast and Devices ........................ 62
Appendix A.3. Internet Browsers Not Supported .................................................................................... 62
Appendix A.4. Check ProtoCast Firmware Version ................................................................................ 63
Appendix A.4.1. Computer Lookup ...................................................................................................... 63
Appendix A.4.2. App Lookup ............................................................................................................... 63
Appendix A.5. Change App Language .................................................................................................... 63
Appendix A.6. Reset the Login Password ............................................................................................... 63
Appendix B Reference .............................................................................................................................. 64
Appendix B.1. Specifications ................................................................................................................... 64
Appendix C Limited 2 Year Warranty ...................................................................................................... 65
ProtoCast Start-up Guide
List of Figures
LIST OF FIGURES
Figure 1: Connection Diagram – Wi-Fi to the Cloud ..................................................................................... 7
Figure 2: ProtoCast FPA-W10-XXXX Dimensions ....................................................................................... 8
Figure 3: Device & Power Connection Labels .............................................................................................. 9
Figure 4: Sinking Digital Input Diagram ...................................................................................................... 10
Figure 5: Power Setup Diagram .................................................................................................................. 10
Figure 6: Digital Output Diagram ................................................................................................................ 11
Figure 7: ProtoCast Login ........................................................................................................................... 12
Figure 8: ProtoCast Landing Page .............................................................................................................. 13
Figure 9: Network Settings Page ................................................................................................................ 14
Figure 10: Network Settings Page – Wi-Fi Network Listing ........................................................................ 14
Figure 11: Cloud Device Registration Page ................................................................................................ 15
Figure 12: Device Registered for SMC Cloud ............................................................................................. 16
Figure 13: Modbus Device Configuration Page .......................................................................................... 17
Figure 14: Active Profile Set........................................................................................................................ 18
Figure 15: Modbus Data Page .................................................................................................................... 19
Figure 16: Set Modbus Alarm Attributes ..................................................................................................... 20
Figure 17: Configured Modbus Alarm ......................................................................................................... 20
Figure 18: Write Value Window .................................................................................................................. 21
Figure 19: Updated Register Value ............................................................................................................. 21
Figure 20: Analog Device Configuration Page ............................................................................................ 22
Figure 21: Analog Device Configuration Settings ....................................................................................... 23
Figure 22: Analog Device Calibration Settings ........................................................................................... 24
Figure 23: Analog Device Data Page .......................................................................................................... 25
Figure 24: Analog Alarm Window ............................................................................................................... 26
Figure 25: Analog Alarm Set ....................................................................................................................... 26
Figure 26: Digital IO Device Configuration Page ........................................................................................ 27
Figure 27: Digital IO Device Configuration Settings ................................................................................... 28
Figure 28: Digital Device Data Page ........................................................................................................... 29
Figure 29: Digital Alarm Window ................................................................................................................. 30
Figure 30: Digital Alarm Set ........................................................................................................................ 30
Figure 31: Event Log Page ......................................................................................................................... 31
Figure 32: Data Usage Page ...................................................................................................................... 32
Figure 33: ProtoCast App Login .................................................................................................................. 33
Figure 34: App Landing Page ..................................................................................................................... 34
Figure 35: Provision Device ........................................................................................................................ 34
Figure 36: DHCP ......................................................................................................................................... 35
Figure 37: Static .......................................................................................................................................... 35
Figure 38: IP Address Window ................................................................................................................... 35
Figure 39: App Landing Page ..................................................................................................................... 36
Figure 40: Provision Device ........................................................................................................................ 36
Figure 41: Bluetooth Listings....................................................................................................................... 37
Figure 42: Wi-Fi Connections...................................................................................................................... 37
Figure 43: DHCP ......................................................................................................................................... 38
Figure 44: Static .......................................................................................................................................... 38
Figure 45: IP Address Window ................................................................................................................... 38
Figure 46: Network Settings Page .............................................................................................................. 39
Figure 47: Device Registration Page .......................................................................................................... 40
Figure 48: Device Registered for SMC Cloud ............................................................................................. 41
Figure 49: Modbus Config Page ................................................................................................................. 42
Figure 50: Active Profile Set........................................................................................................................ 43
Figure 51: Modbus Data Page .................................................................................................................... 44
Figure 52: Modbus Alarm Attributes ........................................................................................................... 45
Figure 53: Modbus Alarm State .................................................................................................................. 45
Figure 54: Analog Device Config Page ....................................................................................................... 46
Figure 55: Analog Device Details ................................................................................................................ 47
Figure 56: Calibration Settings .................................................................................................................... 48
Figure 57: Analog Device Data Page .......................................................................................................... 49
ProtoCast Start-up Guide
List of Figures
Figure 58: Analog Alarm Attributes ............................................................................................................. 50
Figure 59: Analog Alarm State .................................................................................................................... 50
Figure 60: Digital IO Configuration Page .................................................................................................... 51
Figure 61: Digital IO Device Details ............................................................................................................ 52
Figure 62: Digital Device Data Page ........................................................................................................... 53
Figure 63: Digital Alarm Attributes .............................................................................................................. 54
Figure 64: Digital Alarm State ..................................................................................................................... 54
Figure 65: Event Logs App Page ................................................................................................................ 55
Figure 66: Data Usage App Graph Page .................................................................................................... 56
Figure 67: Data Usage App Analytics Page ................................................................................................ 56
Figure 68: Logout Confirmation Window ..................................................................................................... 57
Figure 69: SMC Device List ........................................................................................................................ 58
Figure 70: Searching Device List ................................................................................................................ 58
Figure 71: Filtering Device List ................................................................................................................... 59
Figure 72: Device Details ............................................................................................................................ 59
Figure 73: Firmware Upgrade ..................................................................................................................... 60
Figure 74: Reset Button Location ............................................................................................................... 61
Figure 75: Diagnostic LEDs ........................................................................................................................ 62
Figure 76: Specifications ............................................................................................................................. 64
ProtoCast Start-up Guide
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1 INTRODUCTION
The ProtoCast wireless gateway is a high performance, cost effective Building and Industrial Automation
multi-protocol gateway that allows devices to communicate to the cloud via Wi-Fi.
NOTE: The latest versions of instruction manuals, driver manuals, configuration manuals and
support utilities are available online at the Sierra Monitor website.
ProtoCast is cloud ready and connects customer devices to the SMC Cloud via Wi-Fi for remote
accessibility. See Section 4.1 for further information.
Figure 1: Connection Diagram – Wi-Fi to the Cloud
ProtoCast Start-up Guide
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2 EQUIPMENT SETUP
2.1 Physical Dimensions
2.1.1 FPA-W10-XXXX Drawing
Figure 2: ProtoCast FPA-W10-XXXX Dimensions
ProtoCast Start-up Guide
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3 INSTALLING PROTOCAST
3.1 Connector Pinout
In Figure 3, the label on the left is the original version while the label on the right is the new version.
Port 1 – Power Connections
Wire Color
Function
Red Wire
12-24VDC +
Black Wire
12-24VDC -
Blue Wire
RS-485 +
White Wire
RS-485 -
The following baud rates are supported on the RS-485 port:
9600, 19200, 38400, 57600, 76800
Port 2 – Device Connections
Wire Color
Original Label Function
New Label Function
Red Wire
5V Output
5V/0.5A Output
Red/White Wire
Digital Input Reference
Digital Input Reference
Blue Wire
Digital Input 1
Digital Input 1
Blue/White Wire
Digital Input 2
Digital Input 2
Yellow Wire
Digital Input 3
Digital Input 3
Yellow/White Wire
Digital Input 4
Digital Input 4
Black Wire
Analog Input 1 GND
Digital Input GND
Brown Wire
Analog Input 1 Signal
Analog Input 1 Signal
White Wire
Analog Input 2 Signal
Analog Input 2 Signal
Black Wire
Analog Input 2 GND
Analog Input GND
NOTE: These tables list wires in order from top to bottom. Port 1 is the top 4-wire port. Port 2 is
the longer 10-wire port. Digital Input is 0-24 VDC. Analog Input is 0-30 VDC 22 mA Max.
Figure 3: Device & Power Connection Labels
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3.2 DI Reference Pin and Power
The DI reference Pin details are shown below, with respect to Digital Input and Output.
3.2.1 Digital Input Wiring
The Digital Inputs are sinking type inputs. This means the external circuit must drive the input low. The
default I/O configuration is input. Ensure unused leads are protected and secured to prevent a short.
WARNING: Configuring a digital input as an output when an external driver is connected may
damage the digital input on the ProtoCast. Note that all device I/O’s are non-isolated. Dry
contact drivers are recommended.
Inputs driven using a sinking driver, including dry contacts such as pushbuttons or relays, should drive the
Pullup (DI) Reference. The 5V output is available as a convenient source.
The ProtoCast can accommodate a combination of both 24VDC digital inputs and 5VDC digital inputs by
using the 5V Power Out terminal to power the 5VDC sensor, as shown below.
Figure 4: Sinking Digital Input Diagram
Figure 5: Power Setup Diagram
ProtoCast Start-up Guide
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3.2.2 Digital Output Wiring
The digital outputs are primarily sinking type outputs. They are capable of sinking approximately 10mA.
The outputs have a limited drive capability of 3V@10mA. When connecting to external inputs that require
higher voltages, use the Pullup (DI) Reference to pull the output up to the target voltage. Ensure that the
circuit design limits the output current to less than 10mA. Use of a current limiting resistor might be
needed.
WARNING: All device I/O’s are non-isolated. When using an external device to drive Pullup (DI)
Reference, make sure that the external device’s GND and Digital GND signals are
connected together. Ideally both this device and the external device are using the same
DC power supply.
Figure 6: Digital Output Diagram
ProtoCast Start-up Guide
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4 PROTOCAST SETUP VIA PC
The following instructions walkthrough ProtoCast setup when using a local PC.
NOTE: Only one device (SMC Cloud Tunnel, ProtoCast App or PC Web Brower) can connect to
the ProtoCast GUI at a time.
4.1 Connecting the ProtoCast to the SMC Cloud
4.1.1 Login
• On boot-up the device will be in access point mode with SSID “ProtoCast-XXXX”. Find and
connect to the ProtoCast-XXXX via Wi-Fi.
o Replace “-XXXX” with the last 4 digits of the Ethernet MAC Address found on a label on the
side of the unit
o The network password is “12345678”
• In a browser window, connect to the access point provisioning home page by entering the
following address: http://192.168.10.1/provision.html.
NOTE: If entering 192.168.10.1/provision.html doesn’t bring up the configuration page when
connected to the ProtoCast access point, disconnect the Cat-5 cable from the computer’s
Ethernet port. Some computers do not allow using two network interface cards
simultaneously.
• Login using the default username (“admin”). The default password is the last 4 digits of the Wi-Fi
MAC Address. This is the same 4 digits from the SSID.
NOTE: To change the login password follow the instructions in Appendix A.6.
The ProtoCast allows the following session features on login:
• A session will expire after 20 minutes of inactivity.
• A user session is maintained per browser, independent of the browser window.
o The user is not logged out on refreshing the page
o Inputting the address in multiple new tabs or windows (not in incognito mode) will not be
considered multiple sessions
• Up to 5 sessions are supported at once.
Figure 7: ProtoCast Login
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4.1.2 Network Setup
NOTE: Network setup is required only after initial boot-up of the device.
• Click on the Network Settings button to open the Network Settings page.
Figure 8: ProtoCast Landing Page
ProtoCast Start-up Guide
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• Select the type of network connection desired.
NOTE: For Static IP configuration, fill in the required parameters in the input boxes available.
NOTE: Once connected to the local network, Wi-Fi signal strength is shown by the number of
bars next to the network name ( ).
• Click on the “Scan Available Networks” button. This generates a listing of the nearby Wi-Fi
networks available below the Scan button.
• Select the desired network and enter the network password in the input box available.
• Click on the “Connect to Selected Network” button.
• Once successfully connected, the ProtoCast will acquire an IP Address that will be shown in the
browser window.
• Record the IP Address for later configuration.
Figure 10: Network Settings Page – Wi-Fi Network Listing
Figure 9: Network Settings Page
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4.1.3 Registering the ProtoCast to the SMC Cloud
• Connect the host to the network selected in Section 4.1.2. And in a browser window go to the IP
Address shown in the last step in Section 4.1.2.
• On the landing page (Figure 8), click on the Device Registration Settings button. This will start
the device registration process with the cloud server.
• Fill in the details of the fields shown on the Device Registration page. The username and
password fields are the credentials for the cloud server user login.
Figure 11: Cloud Device Registration Page
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• To input the latitude and longitude do one of the following:
o Drop a location directly on the google map
o Enter the latitude and longitude manually
• Click the Register Device button.
• Once the device is successfully registered, the following screen will appear listing the device
details and additional information auto-populated by the FieldServer.
Figure 12: Device Registered for SMC Cloud
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4.2 Modbus Device Configuration
• Connect the host to the network selected in Section 4.1.2.
• In a browser window, enter the IP Address shown in the last step in Section 4.1.2.
• Click on the Modbus Device Configuration button.
4.2.1 Modbus Slave Device Details
• On the Modbus Device Configuration page, fill in the Device Slave Address, Baud Rate, Parity,
and Stop Bits fields as per the slave device configuration.
• Click on the Submit Device Settings button.
Figure 13: Modbus Device Configuration Page
ProtoCast Start-up Guide
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4.2.2 Add Device Profiles and Set to Active
• From the Modbus Device Configuration page (Figure 13), go to the Add Modbus Device Profile
header and click Choose File button.
• Select the desired file and click Upload Profile.
• Upload files as needed if multiple profiles are required.
• Click on the desired profile and click Set Selected Profile to make the profile active.
• Click System Restart to save changes.
NOTE: Click Override Settings to change the communication configurations from those loaded by
the profile.
Figure 14: Active Profile Set
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4.2.3 View Modbus Data
Go to the ProtoCast landing page for the device (Figure 8) and click on the View Modbus Data button.
This should show the current values of the Modbus device registers.
NOTE: The page may take time to load completely.
Figure 15: Modbus Data Page
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4.2.4 Set Alarming
• On the Modbus Data page (Figure 15), click the Configure Alarming button to add, delete or
change alarm settings.
• Add or change alarm values as needed.
The following alarm attributes can be modified by filling in the corresponding field:
Select Severity – Set alarm severity of Alarm, Warning, Trouble, or None.
Setpoint – This value triggers the alarm/warning/trouble.
Falling – If falling is checked, then the alarm/warning/trouble event is triggered when the value falls
below the setpoint. If unchecked, the alarm/warning/trouble event is triggered when the value rises
above the setpoint.
Deadband – No alarming occurs if the value changes by less than the deadband value.
• Click Submit and then OK on the pop-up message that appears to save alarm settings.
Figure 17: Configured Modbus Alarm
Figure 16: Set Modbus Alarm Attributes
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