Grundfos MGE 132 Series Installation And Operating Instructions Manual

MGE motors

Installation and operating instructions

GRUNDFOS INSTRUCTIONS

English (GB)

2

English (GB) Installation and operating instructions

Original installation and operating instructions

CONTENTS

Page

1. Symbols used in this document

3

2. Abbreviations and definitions

3

3. General description

4

3.1 Radio communication

4

3.2 Battery

4

4. Identification

5

4.1 Nameplate

5

4.2 Type key

6

5. Receiving the product

7

5.1 Transporting the product

7

5.2 Inspecting the product

7

6. Mechanical installation

7

6.1 Handling the product

7

6.2 Mounting

7

6.3 Cable entries

7

6.4 Ensuring motor cooling

7

6.5 Outdoor installation

8

6.6 Drain holes

8

7. Electrical installation

8

7.1 Protection against electric shock,

indirect contact

8

7.2 Cable requirements

9

7.3 Mains supply

9

7.4 Additional protection

10

7.5 Functional modules

11

7.6 Connection terminals on functional

modules

11

7.7 Signal cables

16

7.8 Bus connection cable

16

8. Operating conditions

17

8.1 Maximum number of starts and stops

17

8.2 Ambient temperature

17

8.3 Installation altitude

17

8.4 Humidity

17

8.5 Motor cooling

17

9. User interfaces

18

9.1 Basic control panel

18

9.2 Standard control panel

19

9.3 Advanced control panel

21

9.4 Grundfos GO

26

9.5 R100 remote control

30

10. Description of functions

32

10.1 ""Setpoint""

32

10.2 ""Operating mode""

32

10.3 ""Set manual speed""

32

10.4 "Control mode"

32

10.5 ""Analog inputs""

32

10.6 ""Pt100/1000 inputs""

33

10.7 "Digital inputs"

34

10.8 ""Digital inputs/outputs""

35

10.9 "Signal relay" (""Relay outputs"")

36

10.10 ""Analog output""

36

10.11 "Controller" (""Controller settings"")

37

10.12 ""Operating range""

37

10.13 ""External setpoint function""

37

10.14 "Predefined setpoints"

40

10.15 ""Limit-exceeded function""

41

10.16 "Ramps"

42

10.17 "Direction of rotation"

42

10.18 "Skip band"

42

10.19 ""Standstill heating""

42

10.20 ""Motor bearing monitoring""

42

10.21 "Service"

43

10.22 "Number" (""Pump number"")

43

10.23 "Radio communication"

(""Enable/disable radio comm."")

43

10.24 ""Language""

43

10.25 "Date and time" (""Set date and time"")

43

10.26 "Unit configuration" (""Units"")

43

10.27 "Buttons on product" (""Enable/disable

settings"")

43

10.28 ""Delete history""

44

10.29 ""Define Home display""

44

10.30 ""Display settings""

44

10.31 "Store settings" (""Store actual

settings"")

44

10.32 "Recall settings" (""Recall stored

settings"")

44

10.33 "Pump name" (motor name)

44

10.34 "Connection code"

44

10.35 ""Run start-up guide""

45

10.36 ""Alarm log""

45

10.37 ""Warning log""

45

10.38 ""Assist""

45

10.39 ""Assisted pump setup"" (Assisted motor

setup)

45

10.40 ""Setup, analog input""

46

10.41 ""Setting of date and time""

46

10.42 ""Setup of multi-pump system""

(Multimotor)

46

10.43 ""Description of control mode""

49

10.44 ""Assisted fault advice""

49

11. Bus signal

49

12. Priority of settings

50

13. Grundfos Eye

51

14. Installing a communication interface

module

52

15. Identification of functional module

54

16. Identification of control panel

54

17. Changing the position of the control

panel

55

18. Servicing the product

56

19. Cleaning the product

56

20. Signal relays

57

21. Megging

58

English (GB)

3

1. Symbols used in this document

2. Abbreviations and definitions

22. Technical data, single-phase motors

58

22.1 Supply voltage

58

22.2 Leakage current

58

23. Technical data, three-phase motors

58

23.1 Supply voltage

58

23.2 Leakage current (AC)

58

24. Inputs and outputs

59

25. Other technical data

60

25.1 Sound pressure level

61

26. Disposing of the product

61

Prior to installation, read this document.

Installation and operation must comply

with local regulations and accepted codes

of good practice.

DANGER

Indicates a hazardous situation which, if

not avoided, will result in death or serious

personal injury.

WARNING

Indicates a hazardous situation which, if

not avoided, could result in death or

serious personal injury.

CAUTION

Indicates a hazardous situation which, if

not avoided, could result in minor or

moderate personal injury.

Notes or instructions that make the work

easier and ensure safe operation.

If these instructions are not observed, it

may result in malfunction or damage to the

equipment.

A blue or grey circle with a white graphical

symbol indicates that an action must be

taken.

A red or grey circle with a diagonal bar,

possibly with a black graphical symbol,

indicates that an action must not be taken

or must be stopped.

AI Analog input.

AL Alarm, out of range at lower limit.

AO Analog output.

AU Alarm, out of range at upper limit.

CIM Communication interface module.

Current

sinking

The ability to draw current into the

terminal and guide it towards earth

in the internal circuitry.

Current

sourcing

The ability to push current out of

the terminal and into an external

load which must return it to earth.

DI Digital input.

DO Digital output.

ELCB Earth leakage circuit breaker.

FM Functional module.

GDS

Grundfos Digital Sensor.

Factory-fitted sensor in some

Grundfos pumps.

GENIbus

Proprietary Grundfos fieldbus

standard.

GFCI Ground fault circuit interrupter.

GND Ground

Grundfos Eye Status indicator light.

LIVE

Low voltage with the risk of

electric shock if the terminals are

touched.

OC

Open collector:

Configurable open-collector

output.

PE Protective earth.

PELV

Protective extra-low voltage.

A voltage that cannot exceed ELV

under normal conditions and

under single-fault conditions,

except earth faults in other

circuits.

RCD Residual-current device

SELV

Safety extra-low voltage.

A voltage that cannot exceed ELV

under normal conditions and

under single-fault conditions,

including earth faults in other

circuits.

English (GB)

4

3. General description

Grundfos MGE 71-160 are frequency-controlled

permanent-magnet motors for single-phase or

three-phase mains connection. The motors

incorporate a PI controller.

You can connect the motors to a signal from an

external sensor and a setpoint signal enabling

control in closed loop. You can also use the motors

for an open-loop system in which the setpoint signal

is used as a speed control signal.

The motors are intended for machines with a square

torque characteristic, such as ventilators and

centrifugal pumps.

The motors incorporate a control panel which is

available in various versions. See section 9. User

interfaces.

Detailed motor settings are made with the wireless

Grundfos R100 remote control or Grundfos GO.

Furthermore, you can read important operating

parameters via R100 or Grundfos GO.

The motors incorporate a functional module. The

functional module is available in various versions

with different inputs and outputs. See section

7.5 Functional modules.

You can fit the motors with a Grundfos CIM module.

A CIM module is an add-on communication interface

module. The CIM module enables data transmission

between the motor and an external system, for

example a BMS or SCADA system. The CIM module

communicates via fieldbus protocols.

You can connect several MGE motors together via

radio or bus communication to create a multimotor

system.

3.1 Radio communication

This product incorporates a radio module for remote

control which is a class 1 device and which you can

use anywhere in the EU without restrictions.

For use in USA and Canada, see Installation in the

USA and Canada on page 62.

Some variants of the product and products sold in

China and Korea have no radio module.

This product can communicate with Grundfos GO

and other MGE motors of the same type via the

built-in radio module.

3.2 Battery

A Li-ion battery is fitted in the FM 300 functional

module.

The Li-ion battery complies with the Battery Directive

(2006/66/EC). The battery does not contain mercury,

lead and cadmium.

English (GB)

5

4. Identification

You can identify the motor by means of the

nameplate on the terminal box.

4.1 Nameplate

The motor nameplate is located on the side of the

terminal box. See fig. 1, pos. A.

Fig. 1 Nameplate location

Figure 2 shows the nameplate. The position

numbers refer to the table below.

Fig. 2 Nameplate, MGE motors

TM06 4924 3115

Env.Type :

Serial no :

SF CL:

PF:

PB

FM

HMIEff

n max:

CIMWgt

:

DE

:

kg

NDE

:

T

amb

:

FAA

V

~

P.C.

:

Made in Hungary

OUTPUT

VARIANT

INPUT

TEFC

Type

:

P.N.

:

U

in

:

I

1/1

:

f

in

Hp

Hz

P2

I

SF Amp:

rpm

:::

:

Xxxxxxxxxxx

E.P. Motor

DK - 8850 Bjerringbro, Denmark

A

TM06 5553 4915

Env.Type :

IP:

CL:

PF

PB

FM

HMIEff

n max:

CIM

Wgt

:

DE

:

kg

NDE

:

T

amb

:

CA

V

~

P.C.

:

Made in Hungary

OUTPUT

VARIANT

INPUT

Type

:

P.N.

:

U

in

:

I

1/1

:

f

in

kW

Hz

P2

rpm

:::

:

o

12

23

34

5

6

2627 25

24

22 21

7 8 9 10

14 13

11 12

151617181920

DK - 8850 Bjerringbro, Denmark

- V

Pos. Description Pos. Description

1 Type designation 15 Country of origin

2 Product number 16 Human Machine Interface type

3 Drive-end bearing 17 CIM module type

4 Version number 18 Motor efficiency

5 Environmental type 19 Maximum motor speed [min

-1

]

6 Production code (year and week) 20 Maximum input current [A]

7 Supply voltage [V] 21 Mains frequency [Hz]

8 Rated power output [kW] 22

Enclosure class according to IEC

60034-5

9 Power board 23 Insulation class according to IEC 62114

10 Functional module type 24 Maximum ambient temperature [°C]

11 CE mark and approvals 25 Power factor

12 Part number of nameplate 26 Weight [kg]

13 Grundfos logo 27 Non-drive-end bearing

14 Grundfos company address

English (GB)

6

4.2 Type key

1)

Frame size 71, 80, 90

2)

Frame size 100, 112, 132, 160

Code Example MG E 71 M A 2- FT 85 -H A

[ ]

B

K

Type of motor unit

Complete motor with terminal box

Basic motor unit without terminal box

Kit for basic motor unit without terminal box

MG Motor Grundfos

E Electronic control

71

80

90

100

112

132

160

Frame size according to IEC (centre line height of motor shaft in mm,

foot-mounted motor)

[ ]

S

M

L

Size of foot

Not defined for frame sizes 71 and 80

Small

Medium

Large

Maximum motor power, P2 [kW]

Length of

stator core

1450-2000

min

-1

1450-2200

min

-1

2900-4000

min

-1

4000-5900

min

-1

A

1)

30 0.37 - 0.75 1.1

B

1)

45 0.55 - 1.1 1.5

C

1)

60 0.75 - 1.5 2.2

D

1)

85 1.1 - 2.2 -

A

2)

70 - - 3.0 3.0

B

2)

80 - 2.2 - -

C

2)

95 - - 4.0 4.0 / 4.6

D

2)

100 1.5

1)

3.0 - -

E

2)

125 - 4.0 5.5 5.5 / 6.0

F

2)

70 - - 7.5 7.5

G

2)

80 - 5.5 - -

H

2)

105 - 7.5 11.0 11.0

1

2

4

Maximum speed

5900 min

-1

4000 min

-1

2000/2200 min

-1

[ ]

FT

FF

Flange version

Foot-mounted (B3)

Tapped-hole flange

Free-hole flange

[ ]

Pitch circle diameter [mm], flange version

B3

H

I

J

Model designation

Single-phase motor

Three-phase motors up to 2.2 KW

Three-phase motors from 1.5 to 11 kW

A

Version designation

First version

English (GB)

7

5. Receiving the product

5.1 Transporting the product

• Motors from 2.2 to 5.5 kW: Do not stack more

than two motors in their original packaging.

• Motors from 5.5 to 11 kW: Do not stack the

motors.

5.2 Inspecting the product

Before you install the product, do the following.

1. Check that the product is as ordered.

2. Check that no visible parts have been damaged.

3. If parts are damaged or missing, contact your

local Grundfos sales company.

6. Mechanical installation

6.1 Handling the product

Observe local regulations setting limits for manual

lifting or handling. The motor weight is stated on the

nameplate.

6.2 Mounting

6.3 Cable entries

The cable entries are fitted with blanking plugs from

factory. You can order various cable glands from

Grundfos as accessory kits.

See the size of the cable entries in section 25. Other

technical data.

6.4 Ensuring motor cooling

Leave at least 50 mm between the end of the fan

cover and a wall or other fixed objects. See fig. 3.

Fig. 3 Minimum distance [mm]

WARNING

Falling objects

Death or serious personal injury

- Secure the product during

transportation to prevent it from tilting or

falling down.

CAUTION

Crushing of feet

Minor or moderate personal injury

- Wear safety shoes when moving the

product.

CAUTION

Back injury

Minor or moderate personal injury

- Use lifting equipment.

CAUTION

Crushing of feet

Minor or moderate personal injury

- Wear safety shoes and attach lifting

equipment to the motor eyebolts when

handling the product.

Do not lift the product by the terminal box.

CAUTION

Crushing of feet

Minor or moderate personal injury

- Secure the product to a solid foundation

by bolts through the holes in the flange

or the base plate.

In order to maintain the UL mark,

additional requirements apply to the

equipment. See Installation in the USA

and Canada on page 62.

TM06 4925 3115

D

50

English (GB)

8

6.5 Outdoor installation

If you install the motor outdoors, provide the motor

with a suitable cover and open the drain holes to

avoid condensation on the electronic components.

See figures 4 and 5.

The cover must be sufficiently large to ensure that

the motor is not exposed to direct sunlight, rain or

snow. Grundfos does not supply covers. We

therefore recommend that you have a cover built for

the specific application. In areas with high humidity,

we recommend that you connect the motor

permanently to the mains supply and activate the

built-in standstill heating function. See section

10.19 ""Standstill heating"".

Fig. 4 Examples of covers (not supplied by

Grundfos)

6.6 Drain holes

If you install the motor in moist surroundings or areas

with high humidity, the bottom drain hole must be

open. The enclosure class of the motor will then be

lower. This helps prevent condensation in the motor

as the motor becomes self-venting, and it allows

water and humid air to escape.

The motor has a plugged drain hole on the drive

side. You can turn the flange 90 ° to both sides or

180 °.

Fig. 5 Drain holes

7. Electrical installation

If the power supply cable is damaged, it must be

replaced by the manufacturer, the manufacturer's

service partner or a similarly qualified person.

The user or the installer is responsible for the

installation of correct earthing and protection

according to local regulations. All operations must be

carried out by a qualified electrician.

7.1 Protection against electric shock,

indirect contact

Protective-earth conductors must always have a

yellow and green (PE) or yellow, green and blue

(PEN) colour marking.

7.1.1 Protection against mains voltage transients

The motor is protected against mains voltage

transients in accordance with EN 61800-3.

7.1.2 Motor protection

The motor requires no external motor protection. The

motor incorporates thermal protection against slow

overloading and blocking.

7.1.3 External switch

We recommend that you connect the motor to an

external switch.

Connect the switch via the terminals 2 (DI1) and 6

(GND). See fig. 10 (FM 100), fig. 11 (FM 200) or fig.

12 (FM 300).

Enable the ""External stop"" function. See section

10.7 "Digital inputs".

When fitting a cover to the motor, observe

the guideline in section 6.4 Ensuring motor

cooling.

TM05 3496 3512TM02 9037 1604

B3 B14 B5

DANGER

Electric shock

- Death or serious personal injury

- Switch off the power supply to the motor

and to the signal relays. Wait at least 5

minutes before you make any

connections in the terminal box. Make

sure that the power supply cannot be

accidentally switched on.

DANGER

Electric shock

- Death or serious personal injury

- Check that the supply voltage and

frequency correspond to the values

stated on the nameplate.

WARNING

Electric shock

- Death or serious personal injury

- Connect the motor to protective earth

and provide protection against indirect

contact in accordance with local

regulations.

English (GB)

9

7.2 Cable requirements

7.2.1 Cable cross-section

Single-phase supply

Three-phase supply

7.2.2 Conductors

Type

Stranded or solid copper conductors.

Temperature rating

Temperature rating for conductor insulation: 60 °C

(140 °F).

Temperature rating for outer cable sheath: 75 °C

(167 °F).

7.3 Mains supply

7.3.1 Single-phase supply voltage

Single-phase motors are available for the voltages

below:

• 1 x 200-240 V - 10 %/+ 10 %, 50/60 Hz, PE

• 1 x 90-240 V - 10 %/+ 10 %, 50/60 Hz, PE or

30-300 VDC (power supply from a

renewable-energy source).

Check that the supply voltage and frequency

correspond to the values stated on the nameplate.

The wires in the motor terminal box must be as short

as possible. Excepted from this is the separated

earth conductor which must be so long that it is the

last one to be disconnected in case the cable is

inadvertently pulled out of the cable entry.

For maximum backup fuse, see section 22.1 Supply

voltage.

Fig. 6 Example of a mains-connected motor

with mains switch, backup fuse and

additional protection

Fig. 7 Mains connection, single-phase motors

DANGER

Electric shock

- Death or serious personal injury

- Always comply with local regulations as

to cable cross-sections.

Conductor

type

Conductor

material

Cross section

[mm

2

][AWG]

Solid

Copper

0.5 - 2.5 28-12

Stranded 0.5 - 2.5 30-12

Conductor

type

Conductor

material

Cross section

[mm

2

][AWG]

Solid

Copper

0.5 - 10 18-8

Stranded 0.5 - 10 18-8

DANGER

Electric shock

- Death or serious personal injury

- Use the recommended fuse size. See

section 22.1 Supply voltage.

If you want to supply the motor through an

IT network, make sure that you have a

suitable motor variant. If you are in doubt,

contact Grundfos.

MGE 71, 80, 90

TM05 4034 1912

MGE 71, 80, 90

TM05 3494 1512

RCD,

type B

English (GB)

10

7.3.2 Three-phase supply voltage

• 3 x 380-500 V - 10 %/+ 10 %, 50/60 Hz, PE.

Check that the supply voltage and frequency

correspond to the values stated on the nameplate.

The wires in the motor terminal box must be as short

as possible. Excepted from this is the separated

earth conductor which must be so long that it is the

last one to be disconnected in case the cable is

inadvertently pulled out of the cable entry.

In order to avoid loose connections, ensure that the

terminal block for L1, L2 and L3 is pressed home in

its socket when the supply cable has been

connected.

For maximum backup fuse, see section 23.1 Supply

voltage.

Fig. 8 Example of a mains-connected

three-phase motor with mains switch,

backup fuses and additional protection

Fig. 9 Mains connection, three-phase motors

7.4 Additional protection

The residual-current circuit breaker must be marked

with the following symbol:

The total leakage current of all the electrical

equipment in the installation must be taken into

account. You find the leakage current of the motor in

section 23.2 Leakage current (AC).

This product can cause a direct current in the

protective earth conductor.

Overvoltage and undervoltage protection

Overvoltage and undervoltage may occur in case of

unstable power supply or a faulty installation. The

motor is stopped if the voltage falls outside the

permissible voltage range. The motor restarts

automatically when the voltage is again within the

permissible voltage range. Therefore, no additional

protection relay is required.

If you want to supply the motor through an

IT network, make sure that you have a

suitable motor variant. If you are in doubt,

contact Grundfos.

Corner earthing is not allowed for supply

voltages above 3 x 480 V, 50/60 Hz.

MGE 71, 80, 90, 100, 112, 132, 160

TM05 3942 1812

MGE 71, 80, 90, 100, 112, 132, 160

TM05 3495 1512

L1

L2

L3

L2

L1

L3

PE

RCD,

type B

DANGER

Electric shock

- Death or serious personal injury

- Only use residual-current circuit

breakers (ELCB, GFCI, RCD) of type B.

The motor is protected against transients

from the power supply according to EN

61800-3. In areas with high lightning

intensity, we recommend external lightning

protection.

English (GB)

11

Overload protection

If the upper load limit is exceeded, the motor

automatically compensates for this by reducing the

speed and stops if the overload condition persists.

The motor remains stopped for a set period. After

this period, the motor automatically attempts to

restart. The overload protection prevents damage to

the motor. Consequently, no additional motor

protection is required.

Overtemperature protection

The electronic unit has a built-in temperature sensor

as an additional protection. When the temperature

rises above a certain level, the motor automatically

compensates for this by reducing the speed and

stops if the temperature keeps rising. The motor

remains stopped for a set period. After this period,

the motor automatically attempts to restart.

Protection against phase unbalance

Connect three-phase motors to a power supply with

a quality corresponding to IEC 60146-1-1, class C, to

ensure correct motor operation at phase unbalance.

This also ensures long life of the components.

7.5 Functional modules

Various functional modules are available:

• basic functional module, FM 100

• standard functional module, FM 200

• advanced functional module, FM 300.

The selection of module depends on the application

and the required number of inputs and outputs.

7.6 Connection terminals on functional

modules

The descriptions and terminal overviews in this

section apply to both single- and three-phase

motors.

For maximum tightening torques, see section

Torques, page 60.

7.6.1 Basic functional module, FM 100

The module has only the most necessary inputs for

closed- and open-loop operation. The module also

enables communication via a GENIbus connection.

The module has these connections:

• analog voltage input

• two digital inputs or one digital input and one

open-collector output

• GENIbus connection.

See fig. 10.

• Inputs and output

The inputs and output are internally separated from

the mains-conducting parts by reinforced insulation

and galvanically separated from other circuits. All

control terminals are supplied by protective extra-low

voltage (PELV), thus ensuring protection against

electric shock.

• Mains supply (terminals N, PE, L or L1, L2, L3,

PE).

Digital input 1 is factory-set to be start/stop

input where open circuit results in stop. A

jumper has been factory-fitted between

terminals 2 and 6. Remove the jumper if

digital input 1 is to be used as external

start/stop or any other external function.

DANGER

Electric shock

- Death or serious personal injury

- Make sure that the wires to be

connected to the connection groups

below are separated from each other by

reinforced insulation in their entire

lengths.

English (GB)

12

* If you use an external supply source, there must

be a connection to earth.

Fig. 10 Connection terminals, FM 100

7.6.2 Standard functional module, FM 200

The module has more inputs and outputs than FM

100 and is suitable for even more demanding

applications.

The module has these connections:

• two analog inputs

• two digital inputs or one digital input and one

open-collector output

• Grundfos Digital Sensor input and output

• two signal relay outputs

• GENIbus connection.

See fig. 11.

• Inputs and outputs

All inputs and outputs are internally separated from

the mains-conducting parts by reinforced insulation

and galvanically separated from other circuits. All

control terminals are supplied by protective extra-low

voltage (PELV), thus ensuring protection against

electric shock.

• Signal relay outputs

– Signal relay 1:

LIVE:

You can connect supply voltages up to 250

VAC to the output.

PELV:

The output is galvanically separated from

other circuits. Therefore, you can connect the

supply voltage or protective extra-low voltage

to the output as desired.

– Signal relay 2:

PELV:

The output is galvanically separated from

other circuits. Therefore, you can connect the

supply voltage or protective extra-low voltage

to the output as desired.

• Mains supply (terminals N, PE, L or L1, L2, L3,

PE).

TM05 3511 1512

Terminal Type Function

10 DI3/OC1

Digital input/output,

configurable.

Open collector: Maximum

24 V resistive or

inductive.

4AI1

Analog input:

0.5 - 3.5 V / 0-5 V / 0-10

V

2 DI1 Digital input, configurable

5+5 V

Supply to potentiometer

and sensor

6GND Earth

A GENIbus, A GENIbus, A (+)

Y GENIbus, Y GENIbus, GND

B GENIbus, B GENIbus, B (-)

B

Y

6

5

2

4

10

A

GENIbus A

GENIbus B

GENIbus Y

GND

+5 V

DI1

AI1

DI3/OC1

+24 V*

OC

DI

GND

+

+24 V*/5 V*

Digital input 1 is factory-set to be start/stop

input where open circuit results in stop. A

jumper has been factory-fitted between

terminals 2 and 6. Remove the jumper if

digital input 1 is to be used as external

start/stop or any other external function.

DANGER

Electric shock

- Death or serious personal injury

- Make sure that the wires to be

connected to the connection groups

below are separated from each other by

reinforced insulation in their entire

lengths.

English (GB)

13

* If you use an external supply source, there must

be a connection to earth.

Fig. 11 Connection terminals, FM 200

TM05 3510 3512

3

15

8

26

23

25

24

7

B

Y

6

5

2

4

10

A

AI2

GDS RX

GDS TX

GND

GENIbus A

GENIbus B

+5 V

+24 V

GND

GENIbus Y

GND

+5 V

DI1

AI1

DI3/OC1

+24 V*

+

+24 V*/5 V*

+24 V*

+5 V*

NC

C2

NO

NC

C1

NO

+24 V*

+

+24 V*/5 V*

+24 V*

OC

DI

GND

Terminal Type Function

NC

Normally

closed contact

Signal relay 1 (LIVE or

PELV)

C1 Common

NO

Normally

open contact

NC

Normally

closed contact

Signal relay 2 (PELV

only)

C2 Common

NO

Normally

open contact

10 DI3/OC1

Digital input/output,

configurable.

Open collector:

Maximum 24 V

resistive or inductive.

4AI1

Analog input:

0-20 mA / 4-20 mA

0.5 - 3.5 V / 0-5 V /

0-10 V

2DI1

Digital input,

configurable

5+5 V

Supply to

potentiometer and

sensor

6GND Earth

A GENIbus, A GENIbus, A (+)

Y GENIbus, Y GENIbus, GND

B GENIbus, B GENIbus, B (-)

3GND Earth

15 +24 V Supply

8 +24 V Supply

26 +5 V

Supply to

potentiometer and

sensor

23 GND Earth

25 GDS TX

Grundfos Digital

Sensor output

24 GDS RX

Grundfos Digital

Sensor input

7AI2

Analog input:

0-20 mA / 4-20 mA

0.5 - 3.5 V / 0-5 V /

0-10 V

English (GB)

14

7.6.3 Advanced functional module, FM 300

The module has a number of inputs and outputs

enabling the motor to be used in advanced

applications where many inputs and outputs are

required.

The module has these connections:

• three analog inputs

• one analog output

• two dedicated digital inputs

• two configurable digital inputs or open-collector

outputs

• Grundfos Digital Sensor input and output

• two Pt100/1000 inputs

• LiqTec sensor inputs

• two signal relay outputs

• GENIbus connection.

See fig. 12.

• Inputs and outputs

All inputs and outputs are internally separated from

the mains-conducting parts by reinforced insulation

and galvanically separated from other circuits. All

control terminals are supplied by protective extra-low

voltage (PELV), thus ensuring protection against

electric shock.

• Signal relay outputs

– Signal relay 1:

LIVE:

You can connect supply voltages up to 250

VAC to the output.

PELV:

The output is galvanically separated from

other circuits. Therefore, you can connect the

supply voltage or protective extra-low voltage

to the output as desired.

– Signal relay 2:

PELV:

The output is galvanically separated from

other circuits. Therefore, you can connect the

supply voltage or protective extra-low voltage

to the output as desired.

• Mains supply (terminals N, PE, L or L1, L2, L3,

PE).

* If you use an external supply source, there must

be a connection to GND.

Fig. 12 Connection terminals, FM 300

Digital input 1 is factory-set to be start/stop

input where open circuit results in stop. A

jumper has been factory-fitted between

terminals 2 and 6. Remove the jumper if

digital input 1 is to be used as external

start/stop or any other external function.

DANGER

Electric shock

- Death or serious personal injury

- Make sure that the wires to be

connected to the connection groups

below are separated from each other by

reinforced insulation in their entire

lengths.

TM05 3509 3512

3

15

8

26

23

25

24

7

21

20

22

B

Y

6

5

2

4

10

A

+24 V*

1

14

9

12

17

19

11

18

+24 V*

+

+24 V*

OC

DI

+24 V*/5 V*

+24 V*

+

+24 V*/5 V*

+24 V*

+

+24 V*/5 V*

+24 V*

+5 V*

AI2

GDS RX

GDS TX

GND

GENIbus A

GENIbus B

+5 V

+24 V

GND

GENIbus Y

GND

+5 V

DI1

AI1

DI3/OC1

LiqTec

AI3

GND

DI2

LiqTec

GND

AO

Pt100/1000

DI4/OC2

GND

+24 V*

OC

DI

GND

NC

C2

NO

NC

C1

NO

+5 V*

English (GB)

15

Terminal Type Function

NC

Normally closed

contact

Signal relay 1

(LIVE or PELV)

C1 Common

NO

Normally open

contact

NC

Normally closed

contact

Signal relay 2

(PELV only)

C2 Common

NO

Normally open

contact

18 GND Earth

11 DI4/OC2

Digital input/output,

configurable.

Open collector:

Maximum 24 V

resistive or

inductive.

19

Pt100/1000

input 2

Pt100/1000 sensor

input

17

Pt100/1000

input 1

Pt100/1000 sensor

input

12 AO

Analog output:

0-20 mA / 4-20 mA

0-10 V

9GND Earth

14 AI3

Analog input:

0-20 mA / 4-20 mA

0-10 V

1DI2

Digital input,

configurable

21

LiqTec sensor

input 1

LiqTec sensor input

(white conductor)

20 GND

Earth

(brown and black

conductors)

22

LiqTec sensor

input 2

LiqTec sensor input

(blue conductor)

10 DI3/OC1

Digital input/output,

configurable.

Open collector:

Maximum 24 V

resistive or

inductive.

4AI1

Analog input:

0-20 mA / 4-20 mA

0.5 - 3.5 V / 0-5 V /

0-10 V

2DI1

Digital input,

configurable

5+5 V

Supply to

potentiometer and

sensor

6GND Earth

A GENIbus, A GENIbus, A (+)

Y GENIbus, Y GENIbus, GND

B GENIbus, B GENIbus, B (-)

3GND Earth

15 +24 V Supply

8 +24 V Supply

26 +5 V

Supply to

potentiometer and

sensor

23 GND Earth

25 GDS TX

Grundfos Digital

Sensor output

24 GDS RX

Grundfos Digital

Sensor input

7AI2

Analog input:

0-20 mA / 4-20 mA

0.5 - 3.5 V / 0-5 V /

0-10 V

English (GB)

16

7.7 Signal cables

Use screened cables with a cross-sectional area of

minimum 0.5 mm

2

and maximum 1.5 mm

2

for the

external on/off switch, digital inputs, setpoint and

sensor signals.

Connect the screens of the cables to the frame at

both ends with good connection. The screens must

be as close as possible to the terminals. See fig. 13.

Fig. 13 Stripped cable with screen and wire

connections

Always tighten screws for frame connections

whether a cable is fitted or not.

The wires in the motor terminal box must be as short

as possible.

7.8 Bus connection cable

7.8.1 New installations

For the bus connection, use a screened 3-core cable

with a cross-sectional area of minimum 0.5 mm

2

and

maximum 1.5 mm

2

.

If the motor is connected to a unit with a cable clamp

which is identical to the one on the motor, connect

the screen to this cable clamp.

If the unit has no cable clamp as shown in fig. 14,

leave the screen unconnected at this end.

Fig. 14 Connection with screened 3-core cable

7.8.2 Replacing a motor

If you use a a screened 2-core cable in the

installation, connect it as shown in fig. 15.

Fig. 15 Connection with screened 2-core cable

If you use a screened 3-core cable in the installation,

follow the instructions in section 7.8.1 New

installations.

TM02 1325 4402

TM05 3973 1812TM02 8842 0904

A

Y

B

A

Y

B

1

2

3

1

2

3

Motor

A

Y

B

A

Y

B

1

2

1

2

Motor

English (GB)

17

8. Operating conditions

8.1 Maximum number of starts and stops

The number of starts and stops via the power supply

must not exceed four times per hour.

When switched on via the power supply, the motor

starts after approximately 5 seconds.

If a higher number of starts and stops is desired, use

the input for external start/stop when

starting/stopping the motor.

When started via an external on/off switch, the motor

starts immediately.

8.2 Ambient temperature

8.2.1 Ambient temperature during storage and

transportation

Minimum: -30 °C

Maximum: 60 °C.

8.2.2 Ambient temperature during operation

Minimum: -20 °C

Maximum: 50 °C.

The motor can operate with the rated power output

(P2) at 50 °C, but continuous operation at higher

temperatures reduces the expected product life. If

the motor is to operate at ambient temperatures

between 50 and 60 °C, select an oversized motor.

Contact Grundfos for further information.

8.3 Installation altitude

Installation altitude is the height above sea level of

the installation site.

Motors installed up to 1000 metres above sea level

can be loaded 100 %.

Motors installed more than 1000 metres above sea

level must not be fully loaded due to the low density

and consequent low cooling effect of the air. See fig.

16.

Fig. 16 Derating of motor output power (P2) in

relation to altitude above sea level

8.4 Humidity

Maximum humidity: 95 %.

If the humidity is constantly high and above 85 %,

open the drain holes in the drive-end flange. See

section 6.6 Drain holes.

8.5 Motor cooling

To ensure cooling of motor and electronics, observe

the following:

• Position the motor in such a way that adequate

cooling is ensured. See section 6.4 Ensuring

motor cooling.

• The temperature of the cooling air must not

exceed 50 °C.

• Keep cooling fins and fan blades clean.

If the motor is installed above 2000 m, it

does not comply with the SELV/PELV

classification.

TM05 5243 3512

0

20

40

60

80

100

500 1000 1500 2000 2500

Altitude [m]

P2

[%]

English (GB)

18

9. User interfaces

You can make the motor settings by means of the

following user interfaces:

Control panels

• Basic control panel.

See section 9.1 Basic control panel.

• Standard control panel.

See section 9.2 Standard control panel.

• Advanced control panel.

See section 9.3 Advanced control panel

Remote controls

• Grundfos GO.

See section 9.4 Grundfos GO.

• Grundfos R100 remote control.

See section 9.5 R100 remote control.

If the power supply to the motor is switched off, the

motor settings are stored.

9.1 Basic control panel

Fig. 17 Basic control panel

9.1.1 Settings

Make all settings with Grundfos R100 or Grundfos

GO.

9.1.2 Resetting of alarms and warnings

You can reset a fault indication in one of the

following ways:

• Via the digital input if it has been set to "Alarm

resetting".

• Switch off the power supply until the indicator

lights are off.

• Switch the external start/stop input off and then

on again.

• With R100.

• With Grundfos GO.

WARNING

Hot surface

Death or serious personal injury

- Only touch the buttons on the display as

the product may be very hot.

WARNING

Electric shock

Death or serious personal injury

- If the control panel is cracked or

perforated, replace it immediately.

Contact the nearest Grundfos sales

company.

TM05 4847 2712

Pos. Symbol Description

1

Grundfos Eye

Shows the operating status of

the motor.

See section 13. Grundfos Eye.

2

Enables radio communication

with Grundfos GO and other

MGE motors of the same type.

1

2

English (GB)

19

9.2 Standard control panel

Fig. 18 Standard control panel

9.2.1 Setpoint setting

Set the desired setpoint of the motor by pressing

or . The green light fields on the control panel

indicate the setpoint set.

Motor in controlled-operation mode

The following example applies to a pump in an

application where a pressure sensor gives a

feedback to the pump. The sensor has been set

manually, and the pump does not automatically

register a connected sensor.

Figure 19 shows that the light fields 5 and 6 are

activated, indicating a desired setpoint of 3 bar with

a sensor measuring range from 0 to 6 bar. The

setting range is equal to the sensor measuring

range.

Fig. 19 Setpoint set to 3 bar, pressure-control

mode

Motor in uncontrolled-operation mode

In uncontrolled-operation mode, the motor output

lies between maximum and minimum speed. See fig.

20.

Fig. 20 Motor in uncontrolled-operation mode

TM05 4848 3512

Pos. Symbol Description

1

Grundfos Eye

Shows the operating status of

the motor.

See section 13. Grundfos Eye.

2-

Light fields for indication of

setpoint.

3

Up and down. Changes the

setpoint.

4

Enables radio communication

with Grundfos GO and other

MGE motors of the same type.

5

Makes the motor ready for

operation or starts and stops

motor.

Start

If you press the button when

the motor is stopped, the

motor only starts if no other

functions with higher priority

have been enabled. See

section 12. Priority of settings.

Stop

If you press the button when

the motor is running, the motor

always stops. The "Stop" text

next to the button is on.

1

2

3

4

5

Stop

TM05 4894 3512TM05 4895 2812

0

6

3

bar

H

Q

English (GB)

20

Setting to maximum speed

Press

continuously to change over to the

maximum speed. The top light field flashes. When

the top light field is on, press

for 3 seconds until

the light field starts flashing.

To go back, press

continuously until the desired

setpoint is indicated.

Example

The motor is set to maximum speed.

Figure 21 shows that the top light field is flashing,

indicating maximum speed.

Fig. 21 Maximum speed duty

Setting to minimum speed

Press

continuously to change over to the

minimum speed (bottom light field flashes). When

the bottom light field is on, press

for 3 seconds

until the light field starts flashing.

To go back, press continuously until the desired

setpoint is indicated.

Example

The motor is set to minimum speed.

Figure 22 shows that the bottom light field is

flashing, indicating minimum speed.

Fig. 22 Minimum speed duty

9.2.2 Start/stop of motor

Stop the motor by pressing . When the motor is

stopped, the "Stop" text next to the button is on. You

can also stop the motor by continuously pressing

until none of the light fields are on.

Start the motor by pressing

or by continuously

pressing until the desired setpoint is indicated.

If you have stopped the motor by pressing , it can

only be given free to operation by pressing again.

If you have stopped the motor by pressing , it can

only be restarted by pressing .

You can also stop the motor with R100, Grundfos GO

or via a digital input set to "External stop". See

section 12. Priority of settings.

9.2.3 Resetting of alarms and warnings

You can reset a fault indication in one of the

following ways:

• Via the digital input if you have set it to "Alarm

resetting".

• Briefly press or

on the motor. This does

not change the setting of the motor.

You cannot reset a fault indication by pressing

or

if the buttons have been locked.

• Switch off the power supply until the indicator

lights are off.

• Switch the external start/stop input off and then

on again.

• With R100.

• With Grundfos GO.

TM05 4896 2812TM05 4897 2812

H

Q

H

Q

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Grundfos MGE 132 Series Installation And Operating Instructions Manual

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