Johnson Controls DMPR-KS102 SD-1300 Installation Bulletin

Brand: Johnson Controls

Model: DMPR-KS102 SD-1300

Type: Installation Bulletin

Installation Bulletin

Issue Date 1297

Part No. 44-598-205, Rev. — www.johnsoncontrols.com

Note: Use with the following actuators only:

DMPR-S16024, DMPR-S16024S,

DMPR-S16120, DMPR-S16120S,

DMPR-S60024, DMPR-S60024S,

DMPR-S60120, DMPR-S60120S,

DANGER: To avoid causing death or

serious bodily harm to building

occupants, follow all instructions

carefully. Dampers must close

completely to preserve the

integrity of the smoke barrier.

it Includes

Figure 1: Kit Components

Table 1: Kit Components

Item Description Quantity

Bracket 1

Blade Arm (use on dampers with five or

more blades)

Blade Arm (use on dampers with three

or four blades)

Blade Arm (use on dampers with one or

two blades)

#12-24 x 1/2 inch Self-tapping,

Hex-head Screw

#10-32 x 1-1/4 inch long Hex-head Screw 2

#10-32 Hex Nut 2

ools Required

●

nut driver, 1/2 and 7/16 inch

●

open-end wrench, 1/2 and 7/16 inch (2)

●

screwdriver, Phillips-head and flat-blade

●

center punch

●

drill with 3/16 inch bits

rocedures

External Bracket Removal

Figure 2: External Actuator Mounting Components

CAUTION:

Shock Hazard.

Disconnect the

electrical power supply before

removing the back cover to avoid

possible electrical shock or

damage to the equipment.

1. Remove power to the actuator.

2. Use two 7/16 inch open-end wrenches to remove

the swivel ball joint from the damper crank arm.

3. Use a Phillips-head screwdriver to remove the four

screws securing the cover to the actuator.

Remove the cover and save the screws.

DMPR-KS102 SD-1300 Actuator Mounting Bracket

Conversion Kit, External to Internal Left Side Mounting

DMPR-KS102 SD-1300 Actuator Mounting Bracket

Conversion Kit, External to Internal Left Side Mounting

4. Disconnect the wires from the actuator.

5. Remove the conduit from the actuator.

6. Use two 7/16 inch open-end wrenches or one

wrench and one nut driver to remove the three

mounting nuts and bolts securing the actuator to

the mounting bracket. Save the bolts and nuts for

further use.

7. Remove the actuator from the mounting bracket.

8. Use two 1/2 inch open-end wrenches to remove the

bolts and nuts securing the bracket to the side plate.

9. Use a flat-blade screwdriver to pry the clip from the

blade pin extension and then remove the blade pin

extension along with the bracket.

10. Use a drill with 3/16 inch bits to remove the nuggets

securing the side plate to the damper frame.

Blade Arm Installation

1. Locate the drive blade which will be the first, third,

or fifth blade from the bottom and using a 3/16 inch

bit, drill two holes for the blade arm (item 2, 3, or 4

in Figure 1). For best results:

Figure 3: Double-Piece Blades

•

Double-piece blades - drill out the second set

of nuggets from the end channel.

Figure 4: Airfoil Blades

•

Airfoil blades - measure 1-1/8 inches from the

end channel and drill on the lines etched in the

blade.

Figure 5: Installing Blade Arm

2. Secure the blade arm to the preferred driving blade:

Double-piece blade: Use the two #12-24 x 1/2 inch

hex-head, self-tapping screws (item 5 in Figure 1).

Airfoil blade: Use the two #10-32 x 1-1/4 inch

hex-head screws (item 6 in Figure 1) and two

#10-32 hex nuts (item 7 in Figure 1).

DMPR-KS102 SD-1300 Actuator Mounting Bracket

Conversion Kit, External to Internal Left Side Mounting

Bracket Installation

Figure 6: Bracket Installation

1. Place the mounting bracket onto the frame and mark

the location for the two drill holes shown in Figure 6.

Remove the actuator from the frame.

2. Use a center punch at the drill hole locations and use

a drill with a 3/16 inch drill bit to make the holes.

3. Place the mounting bracket onto the frame and

secure it using two #12-24 x 1/2 inch self-tapping,

hex-head screws (item 5 in Figure 1).

Figure 7: Internal Mounting Components

4. Place the actuator on the mounting bracket and use

the three nuts and bolts from the external mounting

to secure. Use two 7/16 inch open-end wrenches or

one wrench and one nut driver to tighten the

mounting nuts and bolts.

Figure 8: Connecting Swivel Ball Joint

5. Insert the swivel ball joint into the second hole in the

blade arm (item 2, 3, or 4 in Figure 1) as shown in

Figure 8. Use two 7/16 inch open-end wrenches to

secure the swivel ball joint to the blade arm.

6. Insert the linkage rod into the swivel ball joints and

use a 7/16 inch open-end wrench to verify that the

swivel ball joints are securely connected to the

linkage rod.

7. Connect the wires inside the actuator.

8. Apply power to the actuator and verify that the

actuator drives the damper blades open.

9. If the damper blades do not fully open and close,

adjust the linkage until full open and closed

conditions are met.

10. Secure the cover to the actuator.

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications,

consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

DMPR-KS102 SD-1300 Actuator Mounting Bracket

Conversion Kit, External to Internal Left Side Mounting

Controls Group www.johnsoncontrols.com

507 E. Michigan Street

P.O. Box 423

Milwaukee, WI 53201 Printed in U.S.A.

Johnson Controls DMPR-KS102 SD-1300 Installation Bulletin

Johnson Controls DMPR-KS102 SD-1300 Installation Bulletin

Johnson Controls DMPR-KS102 SD-1300 Installation Bulletin

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