Johnson Controls FS-1300 Installation guide

Type
Installation guide
Damper and Actuator Product Guide 268.1
Fire/Smoke Section
Installation Bulletin FS-1300
Issue Date 0499
© 1999 Johnson Controls, Inc.
1
Part No. 44-352-29, Rev. — www.johnsoncontrols.com
Code No. LIT-2681195
!
DANGER: To avoid causing death or
serious bodily harm to building
occupants, follow all instructions
carefully. Dampers must close
completely to preserve the
integrity of the fire barrier.
I
tems Needed
screwdriver, flat-blade
nut driver, 1/2 inch socket
open-end wrench, adjustable to 1 inch
G
eneral
Note: For further information, refer to
UL File No. R11172
and
CSFM3230-0554:128.
The FS-1300 Combination Fire/Smoke Leakage-rated
Life Safety Damper is designed to restrict the passage
of flame or smoke when in the closed position, under
dynamic or static conditions.
After installation, when power (electric or pneumatic) is
applied to the actuator, the damper blades will be
driven to the open position by the actuator.
When the primary temperature sensor detects heat, it
breaks power to the actuator, closing the damper
blades through the spring-return mechanism of the
actuator. The damper is now in the smoke protection
mode (damper closed via actuator).
If the air temperature reaches the fusible link
temperature (secondary temperature sensor), the link
separates. The damper linkage disengages from the
actuator, allowing the blades to close by a torsion
spring. The damper is now in fire protection mode
(damper closed via torsion spring).
FS-1300 Combination Fire/Smoke Dampers are
approved for mounting in fire walls constructed of
masonry or gypsum wallboard (metal or wood studs)
and in cement floors or ceilings.
Figure 1: Wall Mounting
Figure 2: Floor/Ceiling Mounting
Table 1: Damper Size Limits
Size Limits
Width, in. Height, in.
Minimum
15 14
Maximum Single Panel
32 48
Damper Maximum
(Wall Installation)
64 96
Damper Maximum
(Floor Installation)
64 72
Note: FS-1300 size limits are a function of past UL tests.
Actual damper size is 1/4 inch less than nominal.
FS-1300 Combination Fire/Smoke Damper Installation
1-1/2 Hour/Class II Leakage
2
FS-1300 Combination Fire/Smoke Damper Installation Bulletin
FS-1300 dampers include an 18-gauge galvanized
steel sleeve, 24-inch-long, which is used for a 6 inch or
less fire barrier standard. Any barrier larger than
6 inches requires an optional 32-inch-long sleeve
length.
All dampers include an identification label providing the
following information:
damper model and size
manufacturing date code (year/week)
top of damper
air leaving side
An additional UL identification label provides the
following information:
type, and hourly rating
designation for use in dynamic systems
maximum tested airflow and pressure difference
electrical and/or pneumatic ratings
degradation test temperature
intended mounting position
D
imensions
A
i
r
f
l
o
w
11
16
3.5
4.5, 8.5,
or 12.5
Width
H
e
i
g
h
t
Figure 3: Mounting Dimensions with
Electric Actuator, inches
7
A
i
r
f
l
o
w
16
3.5
4.5, 8.5,
or 12.5
Width
H
e
i
g
h
t
Figure 4: Mounting Dimensions with
Pneumatic Actuator, inches
Figures 3 and 4 show the typical mounting dimensions
for the FS-1300.
Note: The side angle by the actuator is factory
mounted for location of the damper within the
fire barrier. Do not remove this angle during
installation.
C
omponent Identification
Sleeve
Fusible Link
and Spring
Actuator
Primary
Temperature
Sensor Box
A
i
r
f
l
o
w
Factory-
installed
Angle
Jackshaft
Linkage
Figure 5: FS-1300 Components
Figure 5 identifies the major components of the
FS-1300.
FS-1300 Combination Fire/Smoke Damper Installation Bulletin
3
S
tud Framing
Gypsum panels must be screwed on maximum
12-inch centers to all stud and runner flanges
surrounding the opening.
Ceiling Runner
Floor Runner
12 in.
Screws
Double stud
not required
on penetrations
36 x 36 inches
or less.
Figure 6: Framing
Sleeve
Mounting Angle
2-1/2 inch Minimum
Stud or Runner
1/2 inch Minimum
Gypsum Wallboard
Minimum
1 inch
Figure 7: Three-Hour Wall Rating
Fire Barrier
Sleeve
Damper Width
Damper Height
0.5 inch
Minimum
Damper
Fire Barrier
Figure 8: Fire Barrier Opening Requirements
The opening in the fire barrier should be 1/8 inch per
foot, or 1/2 inch larger than the width and height
dimensions of the sleeve, to accommodate the heads
of the fasteners securing the sleeve to the damper.
Refer to Figure 8.
I
nstallation
1. Check the schedules (furnished by others) for
correct damper location within the building.
2. The FS-1300 Combination Fire/Smoke Life Safety
Damper must be installed in accordance with
Standard NFPA-90A, at the point where a duct
passes through a required fire barrier. The blades,
when closed, shall be within the plane of the fire
barrier (wall or floor).
IMPORTANT Horizontal airflow only. The
damper must be installed in the
wall with the fusible link above
the centerline of the damper. See
labels on damper.
3. Verify that the fusible link is secure and was not
damaged or lost during shipment. If the fusible link
is missing, obtain a new link and follow installation
instructions provided with the link.
Mounting
Angles
Top
3 in. maximum
Side
Sleeve
Damper
Fire Barrier
6 in.
maximum
maximum
6 in.
3 in.
maximum
Figure 9: Installing and Fastening Mounting Angles
4. Mounting angles are required by building codes for
restricting the passage of flame through any gaps
created by the passage of the sleeve through the
fire barrier, and are provided with the FS-1300
Combination Fire/Smoke Leakage-rated Damper.
The mounting angles are precut to be installed so
that two sides extend past the other side (Figure 9
shows one corner), allowing no gaps to exist.
Attach the angles provided with the damper to the
sleeve, using the No. 10 self-tapping screws
provided.
5. Install the damper through the hole in the fire
barrier until mounting angles contact the fire
barrier.
4
FS-1300 Combination Fire/Smoke Damper Installation Bulletin
!
DANGER: To avoid causing death or serious
bodily harm to building occupants,
allow for expansion of duct. Do not
fasten or weld the angles together
at the corners of the sleeve. Do
not secure the mounting angles to
the fire barrier.
6. While supporting the damper, install the mounting
angles to the sleeve on the other side of the fire
barrier, using the No. 10 self-tapping screws
provided.
Note: All sizes will have enough screws to be spaced
at 6-inch centers, starting within 3 inches from
the corners.
Mounting Angle
Screw or
Weld
Sleeve
Fire
Barrier
Minimum
1 inch
Damper
Figure 10: Fire Barrier and Mounting Angle Overlap
7. After installation, verify that the mounting angles
overlap the fire barrier by a minimum of 1 inch.
8. For proper damper operation, the frame must be
mounted square to prevent blade binding.
9. Visually inspect the damper to verify that the
fusible link is installed and was not damaged
during shipping.
Plain "S" Slip
Double "S" Slip
Figure 11: Sleeve Connectors
10. Connecting ducts shall not be continuous and shall
terminate at the sleeve. The duct-to-damper sleeve
connection shall be of a breakaway style, such as
“S” or double “S” connectors. Use the plain “S” slip
when the duct or sleeve size is slightly different. Use
the double “S” slip when the sizes are equal.
11. The ducts connecting to the sleeves shall be equal
or less than the sleeve thickness. All FS-1300
sleeves are 18-gauge galvanized steel.
C
onnections
Actuators are mounted with linkage to drive the
jackshaft.
Electric Actuator
!
CAUTION:
Shock Hazard.
Disconnect the electrical power
supply before wiring the switches,
sensor, and motor actuator to
avoid possible electrical shock or
damage to the equipment.
Figure 12: Actuator Terminal Location
L1 or H
L2 or G
Thermostat or
Switch
Actuator
Auxiliary Switch
Com
Com
Low-Input
Holding
High-Input
Running
N.C.
N.O.
N.C.
N.O.
Figure 13: Actuator Wiring Diagram
Make all wiring connections in actuator using copper
conductors and approved solderless connectors. Wire
in accordance with NEC and local regulations.
1. Remove the four screws securing the cover to the
actuator. Remove the cover.
2. Remove the knock-out from the side of the
actuator.
3. Attach the conduit connector though the hole and
install the wires to the actuator.
4. Connect the ground wire to the case ground
terminal, shown in Figure 12.
FS-1300 Combination Fire/Smoke Damper Installation Bulletin
5
5. Wire the actuator as shown in Figure 13. Use
approved high-temperature connections.
To verify operation:
1. Verify voltage of actuator and power available
before applying power to the actuator.
2. After power is applied to the actuator, verify that
the damper blades are fully open.
3. Remove power and verify that the damper blades
fully close.
4. Apply power and allow the damper blades to
remain in the open position.
5. Replace and secure the cover to the actuator.
Pneumatic Actuator
1. Make sure that all linkage fasteners are secure
before making air line connections.
Copper
Tubing
Sleeve
Jackshaft
Universal Mounting Bracket
Figure 14: Pneumatic Connections
2. Copper tubing must be used and looped to allow
pivoting of the actuator.
!
CAUTION:
Shock Hazard.
Disconnect the electrical power
supply before wiring the
switches and sensor to avoid
possible electrical shock or
damage to the equipment.
3. Make all wiring connections in handy box using
copper conductors and approved solderless
connectors. Wire in accordance with NEC and
local regulations.
To verify operation:
1. When the air supply is applied to the actuator,
verify that the damper blades are fully open.
2. Remove the air supply and verify that the damper
blades fully close.
3. Connect the air supply and allow the damper
blades to remain in the open position.
Table 2: Replacement Parts
Replacement
Code Number
Description
DS-3153-600
Pneumatic Actuator, Body Only
DMPR-RS005
DMPR-S60024 - 60 lb·in, 24 VAC
Actuator
DMPR-RS006
DMPR-S60024S - 60 lb·in, 24 VAC
Actuator w/auxiliary switch
DMPR-RS007
DMPR-S60120 - 60 lb·in, 120 VAC
Actuator
DMPR-RS008
DMPR-S60120S - 60 lb·in, 120 VAC
Actuator w/auxiliary switch
DMPR-RS301
165°F temperature sensor
DMPR-RS302
212°F temperature sensor
DMPR-RS303
250°F fusible link
DMPR-RS304
350°F fusible link
6
FS-1300 Combination Fire/Smoke Damper Installation Bulletin
Table 3: FS-1300 Dynamic Rating - Electric Actuator
Width x Height, in. Mounting Ordering
Code
Maximum
Flow,
fpm*
Maximum SP,
in. WG**
Actuator, Tested as
Matched Set with
Damper (350°F)
Minimum: 15 x 14
Wall or Ceiling TOVLE, DMPR-S60120,
Maximum: 32 x 48
Wall TOVHE 2500 4 DMPR-S60120S,
Maximum: 32 x 36
Ceiling DMPR-S60024,
DMPR-S60024S
* Maximum Flow is the velocity against which the actuator listed in Table 3 will be able to operate the damper to the fully
closed position and provide the rated leakage in the marked direction of airflow.
** Maximum SP is the static pressure against which the actuator listed in Table 3 will be able to operate the damper from
the fully closed position in the marked direction of airflow.
Table 4: FS-1300 Dynamic Rating - Pneumatic Actuator
Width x Height, in. Mounting Ordering
Code
Maximum
Flow, fpm*
Maximum SP,
in. WG**
Actuator, Tested
as Matched Set
with Damper
(350°F)
Minimum: 15 x 14
Wall or Ceiling TOVLP,
Maximum: 32 x 48
Wall TOVHP 2800 8 DS-3153-2
Maximum: 32 x 36
Ceiling
Note: Table 4 information is based on a 20 psi minimum supply pressure for pneumatic actuators.
* Maximum Flow is the velocity against which the actuator listed in Table 4 will be able to operate the damper to the fully
closed position and provide the rated leakage in the marked direction of airflow.
** Maximum SP is the static pressure against which the actuator listed in Table 4 will be able to operate the damper from
the fully closed position in the marked direction of airflow.
Table 5: FS-1300 Dynamic Rating - Fire Mode
Width x Height, in. Mounting Ordering Code Maximum
Flow,
fpm*
Maximum SP,
in. WG**
Actuator
Minimum: 15 x 14
Wall or Ceiling TOVLE, TOVHE,
Maximum: 32 x 48
Wall TOVLP, TOVHP 3500 8 Jackshaft Spring
Maximum: 32 x 36
Ceiling
Note: The ratings in Table 5 are valid in either direction of airflow.
FS-1300 Combination Fire/Smoke Damper Installation Bulletin
7
Table 6: UL Leakage-Rated Classifications
Class Static Pressure (SP), inches water
14812
I
4 8 11 14
II
10 20 28 35
Leakage in cfm/sq ft
All technical information is compiled from test data, corrected to standard temperature and pressure conditions,
determined using instrumentation and procedures in accordance with AMCA Standard for Test Methods for
Louvers, Dampers, and Shutters No. 500-89.
For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable
for damages resulting from misapplication or misuse of its products.
At Johnson Controls, delivering environmentally sound products and services is part of our corporate-wide
commitment to continuous improvement. We do this by reducing raw material consumption, recycling, eliminating
the use of toxins, and conserving and preserving natural resources. We believe that what is good for the
environment and the safety and health of all people is good for Johnson Controls. And we never forget that clean
water, air, and land is everyone’s business.
8
FS-1300 Combination Fire/Smoke Damper Installation Bulletin
Notes
Controls Group www.johnsoncontrols.com
507 E. Michigan Street
FAN 268.1
P.O. Box 423 Damper and Actuator Product Guide
Milwaukee, WI 53201 Printed in U.S.A.
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Johnson Controls FS-1300 Installation guide

Type
Installation guide

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