Toro Trench Filler, Compact Utility Loader User manual
- Category
- Mini tillers
- Type
- User manual
This manual is also suitable for
FormNo.3364-916RevA
TrenchFiller
CompactUtilityLoader
ModelNo.22472—SerialNo.310000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)
ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
DANGER
Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Shockorexplosionmay
occurifyoudigintothem.
Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,intheUnitedStates,
call811forthenationwidemarkingservice).
Introduction
Thetrenchllerisanattachmentdesignedforuseon
Torocompactutilityloaderstolltrenchesdugbya
trencherwiththeloosesoilleftbythetrenchingprocess.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.
Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g013186
1
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualalsouses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
GeneralSafety......................................................4
ToroSafety...........................................................4
StabilityRatings....................................................5
SafetyandInstructionalDecals.............................5
ProductOverview........................................................6
Specications.......................................................6
Attachments/Accessories.....................................6
Operation.....................................................................7
FillingaTrench....................................................7
TransportingtheAttachmentonaTrailer..............7
OperatingTips.....................................................7
Maintenance.................................................................8
RecommendedMaintenanceSchedule(s)..................8
GreasingtheAugerBearings.................................8
AdjustingtheSkids...............................................8
Storage.........................................................................9
Troubleshooting.........................................................10
©2010—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructionsand
thoseinthetractionunit
Operator’ s Man ual
.Always
payattentiontothesafetyalertsymbol,which
means
Caution
,
W ar ning
,or
Danger
—personal
safetyinstruction.Failuretocomplywiththe
instructionmayresultinpersonalinjuryordeath.
DANGER
Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Shockorexplosionmay
occurifyoudigintothem.
Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,intheUnitedStates,
call811forthenationwidemarkingservice).
DANGER
Whenthetrenchllerisinoperation,therollersin
theoatguidemoveandcaninjurehandsandfeet.
•Stayintheoperator’spositionbehindthecontrol
panelwhileoperatingthetrenchller.
•Keepface,hands,feet,andanyotherpartof
yourbodyorclothingawayfrommovingparts.
DANGER
Whenthetrenchllerisinoperation,theaugercan
berotatingandcutofforinjurehandsandfeet.
•Beforeadjusting,cleaning,repairingand
inspectingthetrenchller,
mo v e the auxiliar y
h y draulics lev er to the of f position, stop the
engine, and w ait f or all mo ving par ts to stop .
Removethekey.
•Staybehindthehandleswhileoperatingthe
trenchller.
•Keepface,hands,feet,andanyotherpartof
yourbodyorclothingawayfrommovingor
rotatingparts.
WARNING
Whentheengineisoff,attachmentsintheraised
positioncangraduallylower.Someonenearbymay
bepinnedorinjuredbytheattachmentasitlowers.
Alwayslowertheattachmentlifteachtimeyoushut
offthetractionunit.
WARNING
Ifyoudonotfullyseattheattachmentlocking
pinsintheattachmentmountplateholes,the
attachmentcouldfalloffofthetractionunitseverely
injuringtheoperatororbystanders.
•Ensurethatyoufullyseattheattachment
lockingpinsthroughtheholesintheattachment
mountplatebeforeliftingtheattachment.
•Ensurethattheattachmentmountplateisfreeof
anydirtordebristhatmayhindertheconnection
ofthetractionunittotheattachment.
•Refertoyourtractionunit
Operator’ s Man ual
fordetailedinformationonsafelyconnectingan
attachmenttoyourtractionunit.
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.
•Makesureallhydraulicuidhosesandlinesare
ingoodconditionandallhydraulicconnections
andttingsaretightbeforeapplyingpressureto
thehydraulicsystem.
•Keepyourbodyandhandsawayfrompin
holeleaksornozzlesthatejecthighpressure
hydraulicuid.
•Usecardboardorpapertondhydraulicleaks.
•Safelyrelieveallpressureinthehydraulicsystem
beforeperforminganyworkonthehydraulic
system.
•Getimmediatemedicalhelpifuidisinjected
intoskin.
3
CAUTION
Hydrauliccouplers,hydrauliclines/valves,and
hydraulicuidmaybehotandcanburnyouifyou
touchthem.
•Weargloveswhenoperatingthehydraulic
couplers.
•Allowthetractionunittocoolbeforetouching
hydrauliccomponents.
•Donottouchhydraulicuidspills.
GeneralSafety
Thefollowinginstructionshavebeenadaptedfromthe
ANSI/OPEIandISOstandards.
Preparation
•Neverattempttomakeanyadjustmentswhile
theengineisrunning,exceptwhenspecically
recommendedbyToro.
•Theoperationofanypoweredmachinecanresultin
foreignobjectsbeingthrownintotheeyes.Always
wearsafetyglassesoreyeshieldsduringoperationor
whileperforminganadjustmentorrepair.
Operation
•Donotputhandsorfeetnearorunderrotating
parts.
•Exerciseextremecautionwhenoperatingonor
crossinggraveldrives,walks,orroads.Stayalertfor
hiddenhazardsortrafc.Donotcarrypassengers.
•Afterstrikingaforeignobject,stoptheengine,
cycletheauxiliaryhydraulicslever,disconnectthe
hydrauliclines,thoroughlyinspectthetrenchller
foranydamage,andrepairthedamagebefore
restartingandoperatingthetrenchller.
•Iftheunitshouldstarttovibrateabnormally,stop
theengineandcheckimmediatelyforthecause.
Vibrationisgenerallyawarningoftrouble.
•Stoptheenginewheneveryouleavetheoperating
position,beforeuncloggingtheaugerhousing,
andwhenmakinganyrepairs,adjustments,or
inspections.
•Whencleaning,repairing,orinspecting,stopthe
engine,makecertaintheaugerandallmovingparts
havestopped,cycletheauxiliaryhydraulicslever,and
disconnectthehydrauliclines.
•Keepchildrenandpetsaway.
•Donotoverloadthemachinecapacitybyattempting
tobackllattoofastarate.
•Neveroperatethemachineathightransportspeeds
onslipperysurfaces.Lookbehindandusecarewhen
movinginreverse.
•Neverallowanyoneinfrontoftheunit.
•Disengagepowertotheaugerwhenthetrenchller
istransportedornotinuse.
•Neveroperatethetrenchllerwithoutgoodvisibility
orlight.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
MaintenanceandStorage
•Checkfastenersatfrequentintervalsforproper
tightnesstobesuretheequipmentisinsafeworking
condition.
•AlwaysrefertotheOperator’sManualforimportant
detailsifthetrenchlleristobestoredforan
extendedperiod.
•Maintainorreplacesafetyandinstructionlabels,as
necessary.
ToroSafety
Thefollowinglistcontainssafetyinformationspecicto
Toroproductsorothersafetyinformationthatyoumust
knowthatisnotincludedintheANSIorISOstandards.
•Therotatingaugercancutofforinjurengers
orhands.Stayintheoperator’spositionwhile
operatingthetrenchller.Keepyourfacehands,
feet,andanyotherpartofyourbodyorclothing
awayfrommovingorrotatingparts.
•Beforeadjusting,cleaning,repairing,andinspecting
thetrenchller,stoptheengine,removethekey,
andwaitforallmovingpartstostop.Also,cycle
theauxiliaryhydraulicsleveranddisconnectthe
hydrauliclines.
•Beforeleavingtheoperator’sposition,stopthe
engine,removethekey,andwaitforallmovingparts
tostop.
•Donotwearloosettingclothingthatcouldpossibly
getcaughtinmovingparts.
•Ifashield,safelydevice,ordecalisdamaged,
illegible,orlost,repairorreplaceitbeforebeginning
operation.Also,tightenanyloosefasteners.
•Performonlythosemaintenanceinstructions
describedinthismanual.Beforeperformingany
maintenance,service,oradjustment,stoptheengine,
removethekey,cycletheauxiliaryhydraulicslever,
anddisconnectthehydrauliclines.Ifmajorrepairs
4
areeverneeded,contactyourAuthorizedToro
ServiceDealer.
•Toensurethebestperformanceandsafety,purchase
onlygenuineTororeplacementpartsandaccessories
tokeeptheToroallToro.Donotuse“WillFit”
replacementpartsandaccessoriesastheycould
causeasafetyhazard.
•Alwaystransportthetrenchllerinalowered
position.
StabilityRatings
Todeterminethedegreeofslopeyoucantraversewith
theattachmentinstalledonatractionunit,ndthe
stabilityratingforthehillpositionyouwanttotravel
intheappropriatetablebelow,thenndthedegreeof
slopeforthesameratingandhillpositionintheStability
DatasectionofthetractionunitOperator’sManual.
WARNING
Exceedingthemaximumrecommendedslope
cancausethetractionunittotip,crushingyouor
bystanders.
Donotdrivethetractionunitonaslopesteeper
thanthemaximumrecommendedslope,as
determinedinthefollowingtablesandthetraction
unit
Operator’ s Man ual
.
OrientationStabilityRating
FrontUphill
C
RearUphill
C
SideUphill
B
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasily
visibletotheoperatorandarelocated
nearanyareaofpotentialdanger.
Replaceanydecalthatisdamagedor
lost.
93-7321
1.Cutting/dismembermenthazardofhandsandfeet,rotating
knives—stayawayfrommovingparts.
100-4652
1.Crushinghazardofhand—keepbystandersasafedistance
fromthemachine.
2.Crushinghazardoffoot—keepbystandersasafedistance
fromthemachine.
100-4708
1.Thrownobjecthazard—keepbystandersasafedistance
fromthetractionunit.
5
107-9378
1.FormoreinformationreadtheOperator’sManual.
2.Keepthecenterarrowonthetrenchllerattachmentdecal
centeredoverthetrenchwhenoperating.
ProductOverview
g013187
1
2
3
4
5
Figure3
1.Floatguide4.Bearing
2.Hydrauliclines
5.Skid(2)
3.Auger
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Width
62inches(157cm)
Length
31inches(79cm)
Height
22inches(56cm)
Weight
410lbs(186Kg)
Workingwidth
48inches(122cm)
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.
6
Operation
RefertoyourtractionunitOperator’sManualformore
informationoninstallingandremovingattachments
onyourtractionunit.
Important:Alwaysusethetractionunittoliftand
movetheattachment.
FillingaTrench
1.Starttheengine.
2.Pulltheauxiliaryhydraulicslevertothereference
bartoengagethetrenchller.
3.Slowlylowerthetrenchllertothegroundsothat
theaugerisjustabovetheground.
4.Forbestresults,startwiththeoatrollerscentered
intheoatguide.
5.Slowlymovethetractionunitforwardtollthe
trench.
Note:Ifyoumovetoofast,thetrenchller
willstall.Ifitstalls,raiseitslightly,slowlydrive
rearward,thenresumemovingforward.
6.Whennished,stopthetrenchllerbyreleasingthe
auxiliaryhydraulicslever.
TransportingtheAttachment
onaTrailer
1.Placetheattachmentonatrailerortruckcapable
ofcarryingit.
2.Securelytietheattachmenttothetrailerortruck
usingtiestrapsappropriatefortheweightofthe
attachmentandforhighwayuse.
OperatingTips
•Cleantheareaoftrash,branches,androcksbefore
trenchllingtopreventequipmentdamage.
•Forbesttrenchlling,centertheunitoverthe
trench(Figure4).
g013188
Figure4
•Alwaysbegintrenchllingwiththeslowestground
speedpossible.Increasethespeedifconditions
permit.
•Alwaysusefullthrottle(maximumenginespeed)
whentrenchlling.
•Nevertransportthetrenchllerwiththeloader
armsraised.
•Whentrenchlling,theaugershouldjustclearthe
originalgroundsurfacetoobtainmaximumsoil
depositintothetrench.
•Periodicallychecktoensurethattherollersonthe
trenchlleroatareoperatingproperly.
•Whennished,compactthematerialoverthe
trenchtoprepareitforgrading.
7
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Beforeeachuseordaily
•Checktheboltsandnutssecuringtheauger.
Every200hours
•Greasetheaugerbearings.
Yearlyorbeforestorage
•Adjusttheskidsasneeded.
•Paintchippedsurfaces.
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldstarttheengine.Accidentalstartingofthe
enginecouldseriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionswitchbeforeyoudoanymaintenance.
GreasingtheAugerBearings
ServiceInterval:Every200hours
Greasethettingimmediatelyaftereverywashing.
GreaseType:General-purposegrease
1.Stoptheengineandremovethekey.
2.Cleanthegreasettingswitharag(Figure5).
g013190
1
Figure5
1.Greasetting
3.Connectagreaseguntothetting.
4.Pumpgreaseintothettinguntilgreasebeginsto
oozeoutofthebearings.
5.Wipeupanyexcessgrease.
AdjustingtheSkids
ServiceInterval:Yearlyorbeforestorage
Thedistancebetweentheaugerbladeandtheground
iscontrolledbyskidsoneachsideofthehousing.The
heightcanbeadjustedsotheaugerightingwillnot
catchonunevensurfaces.
1.Lowertheattachmentuntilitisjustabovethe
ground,thenstoptheengine.
2.Removetheboltsthatsecuretheskidstothehousing
(Figure6).
g013189
1
2
3
Figure6
1.Skid3.Bolts(installtheboltheads
ontheoutside)
2.Housing
3.Positiontheskidsequallyonbothsidesandsecure
themwiththebolts(Figure6).
8
Storage
1.Beforelongtermstorage,washtheattachmentwith
milddetergentandwatertoremovedirtandgrime.
2.Greasetheaugerbearings.
3.Checkandtightenallbolts,nuts,andscrews.Repair
orreplaceanydamagedorwornpart.
4.Ensurethatallhydrauliccouplersareconnected
togethertopreventcontaminationofthehydraulic
system.
5.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.
6.Storetheattachmentinaclean,drygarageorstorage
area.Coverittoprotectitandkeepitclean.
9
Troubleshooting
Problem
PossibleCauseCorrectiveAction
1.Ahydrauliccouplerisnotcompletely
connected
1.Checkandtightenallcouplers.
2.Ahydrauliccouplerisdamaged.
2.Checkthecouplersandreplaceany
thataredamaged.
3.Thereisanobstructioninahydraulic
hose.
3.Findandremovetheobstruction.
4.Ahydraulichoseiskinked.4.Replacethekinkedhose
Theattachmentdoesnotoperate.
5.Theauxiliaryvalveonthetractionunit
isnotopening.
5.Repairthevalve.
10
Notes:
11
ToroCompactUtilityEquipmentWarranty
AOne-YearLimitedWarranty
CUEProducts
ConditionsandProductsCovered
TheT oro®Companyanditsafliate,ToroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourToroCompactUtility
Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
Loaders,TrenchersandAttachments1yearor1000operating
hours,whicheveroccursrst
KohlerEngines3years
AllotherEngines2years
Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourToroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure:
1.ContactanyAuthorizedT oroCompactUtilityEquipment(CUE)
ServiceDealertoarrangeserviceattheirdealership.Tolocatea
dealerconvenienttoyou,accessourwebsiteatwww.T oro.com.
YoumayalsocallourToroCustomerCareDepartmenttollfree
at888-865-5676(U.S.customers)or888-865-5691(Canadian
customers).
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s
analysisorwiththeassistanceprovided,contactusat:
LCBCustomerCareDepartment
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
TollFree:888-865-5676(U.S.customers)
TollFree:888-865-5691(Canadacustomers)
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutine
maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
Partsscheduledforreplacementasrequiredmaintenance(“Maintenance
Parts”),arewarrantedfortheperiodoftimeuptothescheduled
replacementtimeforthatpart.Failuretoperformrequiredmaintenance
andadjustmentscanbegroundsfordisallowingawarrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thisexpresswarranty
doesnotcoverthefollowing:
•Productfailureswhichresultfromtheuseofnon-Tororeplacement
parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories
•Productfailureswhichresultfromfailuretoperformrequired
maintenanceand/oradjustments
•ProductfailureswhichresultfromoperatingtheProductinan
abusive,negligentorrecklessmanner
•Partssubjecttoconsumptionthroughuseunlessfoundtobe
defective.Examplesofpartswhichareconsumed,orusedup,during
normalProductoperationinclude,butarenotlimitedto,diggingteeth,
tines,sparkplugs,tires,tracks,lters,chains,etc.
•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside
inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.
•Normal“wearandtear”items.Normal“wearandtear”includes,butis
notlimitedto,wornpaintedsurfaces,scratcheddecalsorwindows,
etc.
•Anycomponentcoveredbyaseparatemanufacturer’swarranty
•Pickupanddeliverycharges
GeneralConditions
RepairbyanAuthorizedT oroCompactUtilityEquipment(CUE)Service
Dealerisyoursoleremedyunderthiswarranty.
NeitherTheToro®CompanynorToroWarrantyCompanyisliable
forindirect,incidentalorconsequentialdamagesinconnectionwith
theuseoftheToroProductscoveredbythiswarranty,including
anycostorexpenseofprovidingsubstituteequipmentorservice
duringreasonableperiodsofmalfunctionornon-usepending
completionofrepairsunderthiswarranty.Allimpliedwarranties
ofmerchantabilityandtnessforusearelimitedtotheduration
ofthisexpresswarranty.Somestatesdonotallowexclusionsof
incidentalorconsequentialdamages,orlimitationsonhowlong
animpliedwarrantylasts,sotheaboveexclusionsandlimitations
maynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
ThehourlimitationssetforthabovedonotapplytotheEmissions
ControlSystemWarranty.RefertotheCaliforniaEmissionControl
WarrantyStatementsuppliedwithyourProductorcontainedintheengine
manufacturer’sdocumentationfordetails.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedToroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor’sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
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Toro Trench Filler, Compact Utility Loader User manual
- Category
- Mini tillers
- Type
- User manual
- This manual is also suitable for
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