TuffStuff AXT-5S Assembly Instructions Manual

ASSEMBLY INSTRUCTIONS

America’s Premier Exercise Equipment

AXT-5S_AXT-5D Rev0

AXT-5S

AXT- Pro-Style Home Gym (Standard)

AXT-5D

AXT- Pro-Style Home Gym (Deluxe)

Revision Date 02-07-06

L 81” W 74” H 84

About the AXT- Pro-Style Home Gym

Congratulations on your new purchase of the AXT-5S_AXT-5D.

We hope you are completely satisﬁ ed with this product and wish

you many years of enjoyment.

Tuff Stuff Equipment

This Tuffstuff product has been built to precise quality standards

and has been carefully packaged to ensure that damage will not

occur during shipment. The Home Lifetime Warranty and signature

indicating ﬁ nal inspection has been conducted by our line foreman,

is an expression of our conﬁ dence in the completeness, the

materials, and workmanship of this product.

Warranty

SEE A COPY OF WARRANTY ON BACK PAGE.

Registration Card

To avoid unnecessary delays in warranty service and to insure that

a permanent record of your purchase is on ﬁ le with our factory,

be sure to complete the warranty registration card and send it to

TuffStuff Fitness Equipment today.

Prior to the Assembly of the AXT-5S_AXT-5D

1. We advise you to consult your local Tuff Stuff retailer if you should

have a question or problem regarding the proper assembly of

this unit.

Tool Requirements

1. One 7/8” combination wrench

2. Two 3/4” combination wrench

3. One 9/16” combination wrench

4. One 1/2” combination wrench

5. One 7/16” combination wrench

6. One adjustable wrench

7. One ratchet

8. One 3/4” socket

9. One 9/16” socket

10. One rubber mallet

11. Windex or household glass cleaner

12. Measuring tape

13. Utility knife

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Hardware Measurement Diagram

Safety First

Regardless of how enthusiastic you may be about getting on

your equipment and exercising, take the time to ensure that your

safety is not jeopardized. A moment’s lack of attention can result

in an accident, as can failure to observe certain simple safety

precautions.

1. Read, study and understand the Assembly Instructions and all the

warning labels on this product. Furthermore, it is recommended

to familiarize yourself and others with the proper operation and

workout recommendations for this Tuff Stuff product prior to

use.

2. It is imperative that you retain this Assembly Instructions and

be sure all warning labels are legible and intact. Replacement

Assembly Instructions and labels are available from your local

Tuff Stuff retailer.

3. Consult with your physician before beginning any exercise

program.

4. Frayed or worn cables can be dangerous and may cause injury.

Periodically check the cable for any indication of wear.

5. Use proper discretion when children are present.

6. Keep hands, limbs, loose clothing and long hair well out of the

way of moving parts.

7. Do not attempt to lift more weight than you can control safely.

8. Inspect the Unit for any sign of wear on parts, hardware becoming

loose or cracks on welds. If a problem is found do not use or

allow the machine to be used until the defective part is repaired

or replaced.

Safety Precautions

Note: Due to continuing product improvements, speciﬁ cations and designs are subject to change

without notice.

Speciﬁ cations

1. Maximum Wt. Capacity - 200 lbs.

2. Total Machine Weight - 655 lbs.

3. Footprint (LWH) - See Front Cover.

Introduction

2 AXT-5S_AXT-5D AXT- Pro-Style Home Gym

CONTENTS

Introduction. . . . . . . . . . . . . . . . . . . . 2

Safety Precautions . . . . . . . . . . . . . . . . 2

Assembly Steps . . . . . . . . . . . . . . . 4 - 43

Cable Routings

Lat Cable Assembly . . . . . . . . . . 26 - 27

Ab/Low Row Cable Assembly . . . . . 28 - 29

Pec Fly Cable Assembly . . . . . . . 30 - 31

Leg Extension Cable Assembly . . . . 32 - 33

Tension Cable Assembly . . . . . . . 34 - 35

Spring Loaded Pin Adjustment . . . . . . . 42 - 43

Parts List . . . . . . . . . . . . . . . . . . 44 - 45

Maintenance . . . . . . . . . . . . . . . . 46 - 47

Warranty . . . . . . . . . . . . . . . . Back Page

3AXT-5S_AXT-5D AXT- Pro-Style Home Gym

Step 1

Assembly List

Item # Description Qty.

8 BOTTOM FRAME 1

33 REAR UPRIGHT 1

66 PULLEY 3/8 X 1 X 4 1/2 3

101 FLAT WASHER SAE B/O 3/8” 10

111 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 2

112 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1

121 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 1/4 2

134 NYLON INSERT LOCK NUT B/O 3/8-16 2

137 NYLON INSERT JAM LOCK NUT B/O 3/8-16 3

152 RUBBER FOOT FOR 6 X 4 1/4 PLATE 3

4 AXT-5S_AXT-5D AXT- Pro-Style Home Gym

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5AXT-5S_AXT-5D AXT- Pro-Style Home Gym

Assembly List

Item # Description Qty.

9 BOTTOM GUIDE ROD RETAINER 1

16 FOOT SUPPORT 1

25 LOW ROW FRAME CONNECTOR ASSEMBLY 1

34 REINFORCEMENT PLATE 1/4 X 2 X 5 (BEND) 1

35 REINFORCEMENT PLATE 1/4 X 2 X 7 (BEND) 1

65 PULLEY 3/8 X 1 X 3 1/2 1

66 PULLEY 3/8 X 1 X 4 1/2 2

72 BUTTON HEAD SOC CAP SCREW B/O 3/8-16 X 1 1

75 CHROME WASHER 3/8 X 1 1/2 1

101 FLAT WASHER SAE B/O 3/8” 12

111 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 2

121 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 1/4 4

134 NYLON INSERT LOCK NUT B/O 3/8-16 4

137 NYLON INSERT JAM LOCK NUT B/O 3/8-16 2

166 SPLIT LOCK WASHER B/O 3/8” 1

Step 2

6 AXT-5S_AXT-5D AXT- Pro-Style Home Gym

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7AXT-5S_AXT-5D AXT- Pro-Style Home Gym

Assembly List

Item # Description Qty.

17 FRONT UPRIGHT 1

24 LONG ADJUSTABLE STOPPER 1

38 SEAT FRAME 1

64 PULLEY 3/8 X 1 1/2 X 4 1/2 (WIDE) 3

91 FINISHED HEX NUT B/O 1/2-13 2

100 FLAT WASHER SAE B/O 1/2” 1

101 FLAT WASHER SAE B/O 3/8” 18

114 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/4 1

116 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 4

118 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/2 2

119 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 2

134 NYLON INSERT LOCK NUT B/O 3/8-16 6

137 NYLON INSERT JAM LOCK NUT B/O 3/8-16 3

168 SPLIT LOCK WASHER Z/P 1/2” 1

Step 3

8 AXT-5S_AXT-5D AXT- Pro-Style Home Gym

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NOTE:

TWO PEOPLE ARE REQUIRED TO DO THIS STEP.

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9AXT-5S_AXT-5D AXT- Pro-Style Home Gym

Assembly List

Item # Description Qty.

20 LAT BAR HOLDER 1

45 TOP FRAME 1

59 ACCESSORY HOLDER 1

64 PULLEY 3/8 X 1 1/2 X 4 1/2 (WIDE) 1

77 CUP HOLDER 1

101 FLAT WASHER SAE B/O 3/8” 9

114 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/4 1

116 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 2

118 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/2 1

133 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1

134 NYLON INSERT LOCK NUT B/O 3/8-16 3

137 NYLON INSERT JAM LOCK NUT B/O 3/8-16 1

166 SPLIT LOCK WASHER B/O 3/8” 1

176 FLAT HEAD SOC CAP SCREW B/O # 12-28 X 3/4 4

180 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 3/4 1

Step 4

10 AXT-5S_AXT-5D AXT- Pro-Style Home Gym

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11AXT-5S_AXT-5D AXT- Pro-Style Home Gym

Assembly List

Item # Description Qty.

46 TOP FRAME REINFORCEMENT PLATE LT 1

47 TOP FRAME REINFORCEMENT PLATE RT 1

66 PULLEY 3/8 X 1 X 4 1/2 2

92 SPACER 0.406 ID X 0.63 OD X .0748 L 2

101 FLAT WASHER SAE B/O 3/8” 20

113 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/2 2

120 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 9

134 NYLON INSERT LOCK NUT B/O 3/8-16 9

143 PLASTIC STOPPER 1

166 SPLIT LOCK WASHER B/O 3/8” 2

Step 5

12 AXT-5S_AXT-5D AXT- Pro-Style Home Gym

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NOTE:

TWO PEOPLE ARE REQUIRED TO DO THIS STEP.

LEFT SIDE VIEW

RIGHT SIDE VIEW

13AXT-5S_AXT-5D AXT- Pro-Style Home Gym

Assembly List

Item # Description Qty.

24 LONG ADJUSTABLE STOPPER 2

41 STOPPER HOUSING BLOCK (LARGE) 1

42 STOPPER HOUSING BLOCK (SMALL) 1

91 FINISHED HEX NUT B/O 1/2-13 4

100 FLAT WASHER SAE B/O 1/2” 2

101 FLAT WASHER SAE B/O 3/8” 4

122 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3/4 4

166 SPLIT LOCK WASHER B/O 3/8” 4

168 SPLIT LOCK WASHER Z/P 1/2” 2

Step 6

14 AXT-5S_AXT-5D AXT- Pro-Style Home Gym

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15AXT-5S_AXT-5D AXT- Pro-Style Home Gym

Step 7

Assembly List

Item # Description Qty.

1 ADD ON WEIGHT 2.5 LBS 1

2 ADD ON WEIGHT 5 LBS 1

6 ADD ON WEIGHT LOCK 2

11 CHROME GUIDE ROD 3/4 X 73 5/8 2

34 REINFORCEMENT PLATE 1/4 X 2 X 5 (BEND) 1

40 SELECTOR PIN W/COIL 1

48 TOP GUIDE ROD RETAINER 1

49 TOP GUIDE ROD RETAINER CONNECTOR 1

66 PULLEY 3/8 X 1 X 4 1/2 1

75 CHROME WASHER 3/8 X 1 1/2 2

101 FLAT WASHER SAE B/O 3/8” 10

111 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 1

121 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 1/4 2

123 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 4

134 NYLON INSERT LOCK NUT B/O 3/8-16 4

137 NYLON INSERT JAM LOCK NUT B/O 3/8-16 1

147 10 LB TOP PLATE W/ADJ. SLTR BAR 19 WTS 1

151 RUBBER DONUT 3/4 X 2 1/2 2

166 SPLIT LOCK WASHER B/O 3/8” 2

177 10 LB CAST WEIGHT PLATE GREY 19

16 AXT-5S_AXT-5D AXT- Pro-Style Home Gym

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17AXT-5S_AXT-5D AXT- Pro-Style Home Gym

Assembly List

Item # Description Qty.

27 PEC DEC ARM LEFT SIDE 1

28 PEC DEC ARM RIGHT SIDE 1

60 ALUMINUM CAM PLATE 3/4 X 5” 2

72 BUTTON HEAD SOC CAP SCREW B/O 3/8-16 X 1 2

75 CHROME WASHER 3/8 X 1 1/2 2

166 SPLIT LOCK WASHER B/O 3/8” 2

Step 8

18 AXT-5S_AXT-5D AXT- Pro-Style Home Gym

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19AXT-5S_AXT-5D AXT- Pro-Style Home Gym

Assembly List

Item # Description Qty.

5 ADJUSTABLE PRESS BAR RELEASE ASSY 1

30 PRESS BAR 1

31 PRESS BAR HOUSING 1

56 PRESS BAR PIVOT AXLE 1 X 5 3/4 1

66 PULLEY 3/8 X 1 X 4 1/2 2

72 BUTTON HEAD SOC CAP SCREW B/O 3/8-16 X 1 2

75 CHROME WASHER 3/8 X 1 1/2 2

100 FLAT WASHER SAE B/O 1/2” 2

101 FLAT WASHER SAE B/O 3/8” 2

106 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 5 1

115 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 3/4 1

136 NYLON INSERT JAM LOCK NUT B/O 1/2-13 1

137 NYLON INSERT JAM LOCK NUT B/O 3/8-16 1

164 SPLIT COLLAR B/O 1” 2

166 SPLIT LOCK WASHER B/O 3/8” 2

Step 9

20 AXT-5S_AXT-5D AXT- Pro-Style Home Gym

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