Wacker Neuson FUE M/S 85A/460 RC User manual

Brand: Wacker Neuson

Model: FUE M/S 85A/460 RC

Type: User manual

This manual is also suitable for

Wacker Neuson FUE M/S 85A/460 RC is a heavy-duty inverter designed for professional use. With a robust housing and a powerful motor, this versatile tool can handle various applications, from powering construction equipment to providing backup power in emergencies. The FUE M/S 85A/460 RC offers exceptional performance with a frequency range of 45-65 Hz and a voltage range of 208-240V. Its user-friendly interface and safety features, including overload and short-circuit protection, make it an ideal choice for demanding tasks.

Operator´s manual

Converter

FUE 10

FUE-M/S 85A, 86A, 225A

02.2014

5000109972en / 04

Manufacturer

Wacker Neuson Produktion GmbH & Co. KG

Preußenstraße 41

80809 München

www.wackerneuson.com

Tel.: +49-(0)89-354 02-0

Fax: +49-(0)89-354 02-390

Translation of the original operator's manual in German

5000109972IVZ.fm 3

1 Foreword ....................................................................................................................4

2 Introduction ...............................................................................................................5

2.1 Means of representation for this operator's manual....................................................... 5

2.2 Wacker Neuson representative...................................................................................... 6

2.3 Described machine types............................................................................................... 6

2.4 Identification of the machine .......................................................................................... 7

3 Safety information ....................................................................................................8

3.1 General instructions....................................................................................................... 8

3.2 Operation ....................................................................................................................... 9

3.3 Safety checks................................................................................................................. 9

3.4 Maintenance................................................................................................................. 10

3.5 Transport...................................................................................................................... 10

3.6 Maintenance checks .................................................................................................... 10

4 Technical data .........................................................................................................11

5Note ..........................................................................................................................13

5.1 Protective measures in conjunction with electronic inverters....................................... 13

5.2 Class rating I (grounded conductor)............................................................................. 13

5.3 Class rating III (protective low voltage)........................................................................ 14

6 Connecting the inverter ..........................................................................................15

6.1 Assembly...................................................................................................................... 15

6.2 Turning on the inverter................................................................................................. 15

6.3 Turning off the inverter................................................................................................. 15

6.4 Testing the insulation monitor...................................................................................... 15

7 Operator's controls .................................................................................................16

7.1 FUE 10......................................................................................................................... 16

7.2 FUE-M/S 85A............................................................................................................... 16

7.3 FUE-M/S 85A/460........................................................................................................ 17

7.4 FUE-M/S 85A/460RC................................................................................................... 18

7.5 FUE-M/S 86A............................................................................................................... 19

7.6 FUE-M/S 225A............................................................................................................. 20

8 Malfunctions ............................................................................................................21

EC Declaration of Conformity ................................................................................23

1Foreword

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1Foreword

This operator's manual contains information and procedures for the safe opera-

tion and maintenance of your Wacker Neuson machine. In the interest of your

own safety and to prevent accidents, you should carefully read through the safety

information, familiarize yourself with it and observe it at all times.

This operator's manual is not a manual for extensive maintenance and repair

work. Such work should be carried out by Wacker Neuson service or authorized

specialists.

The safety of the operator was one of the most important aspects taken into con-

sideration when this machine was designed. Nevertheless, improper use or in-

correct maintenance can pose a risk. Please operate and maintain your Wacker

Neuson machine in accordance with the instructions in this operator's manual.

Your reward will be troublefree operation and a high degree of availability.

Defective machine parts must be replaced immediately!

Please contact your Wacker Neuson representative if you have any questions

concerning operation or maintenance.

No part of this publication may be reproduced in any form or by any means, elec-

tronic or mechanical, including photocopying, without the expressed written per-

mission of Wacker Neuson.

Any type of reproduction, distribution or storage on data media of any type and

form not authorized by Wacker Neuson represents an infringement of copyright

and will be prosecuted.

We expressly reserve the right to make technical modifications – even without

special notice – which aim at further improving our machines or their safety stan-

dards.

2 Introduction

100_0000_0003.fm 5

2Introduction

2.1 Means of representation for this operator's manual

Warning symbols

This operator's manual contains safety information of the categories:

DANGER, WARNING, CAUTION, NOTICE.

They should be followed to prevent danger to life and limb of the operator or dam-

age to equipment and exclude improper service.

Notes

Note: Complementary information will be displayed here.

DANGER

This warning notice indicates immediate hazards that result in serious injury or

even death.

 Danger can be avoided by the following the actions mentioned.

WARNING

This warning notice indicates possible hazards that can result in serious injury

or even death.

 Danger can be avoided by the following the actions mentioned.

CAUTION

This warning notice indicates possible hazards that can result in minor injury.

 Danger can be avoided by the following the actions mentioned.

NOTICE

This warning notice indicates possible hazards that can result in material dam-

age.

 Danger can be avoided by the following the actions mentioned.

2 Introduction

100_0000_0003.fm

Instructions

 This symbol indicates there is something for you to do.

1. Numbered instructions indicate that you have to carry out something in a de-

fined sequence.

 This symbol is used for lists.

2.2 Wacker Neuson representative

Depending on your country, your Wacker Neuson representative is your Wacker

Neuson service, your Wacker Neuson affiliate or your Wacker Neuson dealer.

You can find the addresses in the Internet at www.wackerneuson.com.

The address of the manufacturer is located at the beginning of this operator's

manual.

2.3 Described machine types

This operator's manual is valid for different machine types from a product range.

Therefore some figures can differ from the actual appearance of your machine.

It is also possible that the descriptions include components which are not a part

of your machine.

Details for the described machine types can be found in the chapter Technical

data.

2 Introduction

100_0000_0003.fm 7

2.4 Identification of the machine

Nameplate data

The nameplate lists information that uniquely identifies your machine. This infor-

mation is needed to order spare parts and when requesting additional technical

information.

 Enter the information of your machine into the following table:

Item Designation Your information

1 Group and type

2 Construction year

3 Machine no.

4 Version no.

5 Item no.

3 Safety information

100_0103_si_0002.fm

3 Safety information

for electronic frequency and voltage inverters

3.1 General instructions

Inverters may only be worked on independently by persons who

* are at least 18 years of age,

* are physically and mentally fit for this job,

* have been instructed in operating inverters and have proved their

abilities to the employer

* may be expected to carry out the job they are charged with carefully.

You must have been assigned to work on the inverters by the

company.

Inverters may only be operated according to their intended use, taking the oper-

ator's manual of the manufacturer and this safety information into account.

The persons charged with the operation of inverters must be made familiar with

the necessary safety measures relating to the machine. In case of extraordinary

uses, the employer shall give the necessary additional instructions.

3 Safety information

100_0103_si_0002.fm 9

3.2 Operation

The function of operation levers (operator's controls) and safety devices must not

be influenced or disabled.

You must ensure that the inverter is only attached to the voltage and frequency

indicated on the rating plate. Choose correct cross section for extension cord.

Only for FUE FUE-M/S 86A:

The frequency converter may only be connected to and operated with electric

power supplies that have < 30 mA residual current protective devices.

Only for FUE FUE-M/S 225A:

The frequency converter may only be connected to and operated with electric

power supplies that have < 300 mA residual current protective devices (type B).

For all other machines:

The frequency converter may only be connected to and operated with electric

power supplies that have < 30 mA residual current protective devices (type B).

Before you start up the inverter, make sure that the machine is in a vertically sta-

ble position to prevent it from tipping over, sliding away or falling down.

Do not insert or pull out the power plug as a means of turning the machine on or

off. The same applies to the machines to be connected to the inverter.

The power cable of the inverter must not be used to pull out the plug from the

plug receptacle.

Protect electric cable from heat, oil, and sharp edges.

Electrical equipment and material may only be used if they comply with opera-

tional and local safety requirements. They must be in proper condition and this

condition is to be maintained.

Do not operate the inverter in areas where explosions may occur.

3.3 Safety checks

Before starting operation, the operator has to check that all control and safety de-

vices are functioning properly.

Check electric cables for damage on a regular basis.

Inverters may only be operated with all safety devices installed.

If defects on the safety devices or other defects impairing the operational safety

of machine are observed, the supervisor must be informed immediately.

If there are defects jeopardizing operational safety, the machine has to be

switched off immediately.

Danger to life

3 Safety information

100_0103_si_0002.fm

3.4 Maintenance

Only use original spare parts. Alterations to this machine, incl. adjustments of the

frequency set by the manufacturer may only be carried out with the express per-

mission of Wacker Neuson. In case of non-observance, all liability shall be re-

fused.

Disconnect the inverter from the electrical power supply system before carrying

out maintenance and repair work.

Work on the electric parts of the machine may only be carried out by skilled tech-

nicians.

The green-yellow grounded conductor of the connecting cable must be longer so

that it will not be torn off if the strain relief fails. If interrupted, it can cause fatal

injury. After conducting repairs, check the grounded conductor for continuity.

As soon as maintenance and repair jobs have been completed, all safety devices

must be properly reinstalled.

Do not clean the machine with a high pressure washer.

3.5 Transport

For the loading and transportation of inverters with lifting gear, suitable sling

chains must be secured at the relevant fixing point.

When inverters are being transported in vehicles, precautions have to be taken

to ensure that they do not slip or fall over.

3.6 Maintenance checks

According to the conditions and frequency of use, inverters must be checked for

safe operation by a technician, for example at a Wacker Neuson service station,

at least once every 6 months and repaired if necessary.

Please observe the appropriate rules and regulations valid in your

country.

4 Technical data

100_0103_td_0002.fm 11

4 Technical data

Designation Unit FUE 10/042/200 FUE 10/250/200 FUE-M/S 85A

Item no. 0610019 0610020 0108479

Width x Height x Depth

(in)

500 x 550 x 580

(19.7 x 21.6 x 22.8)

500 x 500 x 550

(19.7 x 19.7 x 21.6)

Operating weight (mass) kg (lb) 87 (191.9) 42 (92.6)

Power supply value (input)

Input voltage V 400 - 415 3~

Frequency Hz 50 - 60

Input current A 24.5 13.7

Power kVA 17 9

Connecting cable 2.5 m with 32 A CEE plug

2.5 m with 16 A

CEE plug

Delivery (output)

Output voltage V 42 3~ 250 3~ 42 3~

Frequency

(programmable)

0 - 200

(0 -150)

0 - 200

(0 - 150)

Output current A 145 25 85

Power kVA 10.5 6.18

Number of plug receptacles — 4 CEE 32A

Protection class IP 54 IP 44

Sound pressure level (L

) at

operator's station

dB(A):

< 70

4 Technical data

100_0103_td_0002.fm

Designation Unit

FUE-M/S

85A/460

FUE-M/S

85A/460RC

FUE-M/S

86A

FUE-M/S

225A

Item no. 0008949 0008950 0610156 0108004

Width x Height x Depth

(in)

500 x 550 x 580

(19.7 x 21.6 x 22.8)

600 x 700 x

700 (23.6 x

27.5 x 27.5)

Operating weight (mass) kg (lb) 42 (92.6) 150 (330.7)

Remote control — X — —

Power supply value (input)

Input voltage V 460 3~ 240 1~

400 - 415

Frequency Hz 50 - 60

Input current A 13.7 37 28,9

Power kVA 9 8,9 20

Connecting cable 2.5 m without plug

10 m

without

plug

—

Delivery (output)

Output voltage V 42 3~

Frequency

(programmable)

0 - 200

(0 - 150)

Output current A 85 86 225

Power kVA 6.18 6.3 16,3

Number of plug

receptacles

4 CEE 32 A

—

Protection class IP 44 IP 54

Sound pressure level (L

)

at operator's station

dB(A)

< 70

5Note

100_0103_ot_0001.fm 13

5Note

5.1 Protective measures in conjunction with electronic inverters

In addition to the protective measures, machines are divided into class

ratings. The class ratings specify protective measures to be taken to

prevent direct contact. A distinction is made between class ratings I, II

and III.

5.2 Class rating I (grounded conductor)

Power supply-dependent protective measures are protective

measures with a grounded conductor. The grounded conductor is

connected to the inactive bodies of electrical operating equipment. The

grounded conductor (PE) for insulated lines must be marked green-

yellow in its entirety.

Power supply-dependent protective measures shut off excess current

protective devices located upstream if an error occurs.

In the TT-net and TN-S-net:

* Protect plug receptacles up to 16 A for single-phase operation with

residual current protective devices that have a rated residual current of

< 30 mA.

* Protect 3-phase plug receptacles up to < 32 A with a residual current

protective device that have a rated residual current of < 30 mA. For

operation with electronic inverters, an "all-current sensitive residual

current protective device" with 30 mA must be used. If this is not

possible due to high stray currents (contingent on EMC line filters), a

differential current monitor must be employed.

Class rating I II III

Designation Grounded

conductor

Protective

insulation

Protective low voltage

5Note

100_0103_ot_0001.fm

Caution:

Due to the high stray current levels of the interference filter,

make sure that the inverter is only connected to one fault

current protective switch. This will prevent the fault current

protective switch from being triggered inadvertently.

5.3 Class rating III (protective low voltage)

Protective low voltage are rated voltages up to 50 V of AC current. The

protective low voltage prevents the build-up of a dangerous contact

voltage.

Safety transformers are permitted for generating protective low

voltages for which the low-voltage side has no conductive connection

to the power supplying network.

The inverter must be grounded with the grounded conductor

connection!

6 Connecting the inverter

100_0103_sf_0002.fm 15

6 Connecting the inverter

6.1 Assembly

Assembly instructions for the version without plug receptacle

Danger of electrocution!

Only a qualified electrician is permitted to assemble the plug and perform a safe-

ty check according to the directives in effect.

Observe the assembly instructions!

6.2 Turning on the inverter

Insert the plug into a suitable plug receptacle.

Only for FUE-M/S 85A/460 (RC):

Turn on the machine with the main switch.

* The green LED lights up when the machine door is closed.

For all machines:

Turn on the machine with the green ON button.

* The white LED lights up when the inverter is ready for operation.

* The green LED lights up if the temperature of the installed transformer

is OK. (A soft humming sound can be heard)

Turn on the connected vibrator with the circuit breaker.

6.3 Turning off the inverter

Turn off the connected vibrator with the circuit breaker.

Turn off the machine with the main switch or the red OFF button.

* All LEDs go out.

6.4 Testing the insulation monitor

Only for FUE 10/250/200:

The function of the insulation monitor can be tested with the touch

button with control lamp:

* The machine must turn off when the touch button with control lamp is

pressed.

* The green LED goes out.

Danger to life

7 Operator's controls

100_0103_cp_0003.fm

7 Operator's controls

7.1 FUE 10

* Switched to the left: FUE does not output voltage

* Switched to the right: FUE outputs voltage

7.2 FUE-M/S 85A

* Switched to the left: FUE does not output voltage

* Switched to the right: FUE outputs voltage

Green LED for temperature indicator.

Touch button with control lamp for

insulation monitor

(only FUE 10/250/200)

Frequency controller

Circuit breaker on/off *

On/Off button with white LED

Frequency controller

Circuit breaker on/off *

On/Off button with white LED

7 Operator's controls

100_0103_cp_0003.fm 17

7.3 FUE-M/S 85A/460

Circuit breaker on/off

On/Off button with white LED

Green LED

transformer temperature

Green LED machine door

Frequency controller

Motor protection switch

Frequency display

Main switch

7 Operator's controls

100_0103_cp_0003.fm

7.4 FUE-M/S 85A/460RC

Receiver

Green LED machine door

Green LED

transformer temperature

Circuit breaker on/off

On/Off button with white LED

Frequency controller

Stop radio communication

Start radio communication

Increase frequency

Turn on load

Turn off load

Reduce frequency

Motor protection switch

7 Operator's controls

100_0103_cp_0003.fm 19

7.5 FUE-M/S 86A

Frequency display

Main switch

Green LED

transformer temperature

Green LED machine door

Inverter malfunction

Frequency controller

Circuit breaker on/off

Preselection IR/AR

On/Off button with white LED

Motor protection switch

7 Operator's controls

100_0103_cp_0003.fm

7.6 FUE-M/S 225A

Inverter malfunction

Frequency controller

On/Off button with white LED

Main switch

Green LED

transformer temperature

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Wacker Neuson FUE M/S 85A/460 RC User manual

Brand: Wacker Neuson

Model: FUE M/S 85A/460 RC

Type: User manual

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