Wacker Neuson VPY1740 User manual

Type
User manual

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www.wackergroup.com
Vibroplate
VPY 1740
VPY 1750
OPERATOR’S MANUAL
0154579en 001
1102
0154579EN
BELGIE
1730 ASSE-MOLLEM ASSESTEENWEG 17 Tel. (32) 02-4528509+07
4040 Herstal 4 Avenue
9800 Deinze Kortrijkse Steenweg 400 Tel. (09)-386 8529
B - 6041 Gosselies Rue Adrienne Bolland s/n Tel. 071-372450
ÇESKÁ REPUBLIKA
19402 PRAHA 9-HLOUBETIN KOLBENOVA 259 Tel. (0042) 2 862165
DANMARK
2690 KARLSLUNDE RØRGANGEN 6 Tel. 46 15 36 00
8200 Arhus N Randersvej 346 Tel. 86-231777
5250 Odense SV Holkebjergvej 56A Tel. 66-172170
ESPAÑA
28850 TORREJON DE ARDOZ (MADRID) POLIGONO INDUSTRIAL LAS MONJAS Tel. (34) 91-6757525 / 85
CALLE PRIMAVERA 11
08780 PALLEJA (Barcelona) PRAT DE LA RIBA, 184 Tel. (93)-6632273
41700 Dos Hermanas (Sevilla) Poligono Industrial La Palmera Tel. (95)-4691129
Nave 14 Tel. (95)-4691129
46133 Meliana (Valencia) Calle Salvador Giner, 6 Tel. (96)-1492102
15890 Santiago de Compostela (La Coruña) Poligono Industrial el Tambre, Via Pasteur, 47a Tel. (981) 573366 / 67
SUOMI
FIN 04250 KERAVA Peltomäenkatu 7 Tel. (358) 9-274 4740
FRANCE
77170 BRIE COMTE ROBERT 335, RUE GLORIETTE—ZAC DU TUBOEUF Tel. (33) 1-60623000
Aix en Provence 13540 Puyricard Tel. 4 42630526
Arras 62217 Beaurains Tel. 3 21235361
Bordeaux 33700 Merignac Tel. 5 56343346
Bourges 18390 St. Germain du Puy Tel. 2 48652015
Lyon 69740 Genas Tel. 4 78401384
Nancy 54180 Heillecourt Tel. 3 83565801
Rennes 35510 Cesson Sevigne Tel. 2 99321522
Toulouse 31270 Cugnaux Tel. 5 61075250
Kehl 77694 Kehl-Goldscheuer Tel. (0590) 9321
HUNGARIA
1106 BUDAPEST Kada u. 137 Tel. (36) 1-260 8668
IRELAND
DUBLIN 13 127A. BALDOYLE INDUSTRIAL ESTATE Tel. (00353) 01-8320218
ITALIA
40016 SAN GIORGIO DI PIANO (Bologna) Via Due Agosto, 1980, Strage di Bologna, 3 Tel. 39.05.665.566 - 665.1574
00125 ACILIA (Roma) Viale Enrico Ortolani, 262 Tel. 39 . 06 . 5219246
20041 Agrate Brianza (Mi) Via Archimede, 31 Tel. 39. 039.699 0136
NEDERLAND
3821 BJ AMERSFOORT COBOLWEG 1 Tel. 033 - 450 40 45
2984 BL Ridderker Glasblazerstraat 7 Tel. 0180 - 41 70 56
7418 EZ Deventer Arnbergstraat 9 Tel. 0570 - 63 00 87
5684 PS Best De Dintel 37 Tel. 0499 - 33 04 33
1704 RT Heerhugowaard Einsteinstraat 4d Tel. 072 - 574 20 78
9411 XN Beilen De Hanekampen 19 Tel. 0593 - 52 31 24
NORGE
1481 HAGAN TYRIVN. 7 Tel. (47) 6705-1310
POLSKA
05850 OŻARÓW MAZOWIECKI UL. KONOTOPSKA 4 Tel. (48) 22 722 20 59
62081 Wysogotowo k. Poznania ul. Kamienna 1 Tel. (061) 8143797
PORTUGAL
2785-S. Domingos De Rana Urbanização Industrial de Trajouce, Lote 1 Tel. (351) 21 4443561 / 87
4785-S. Romao do Coronado Lg. do Soeiro, Apartado 2 Tel. (351) 22 982 7992 / 93
SVERIGE
24734 SÖDRA SANDBY SKATTEBERGAVÄGEN 13 Tel. (46) 046-57870
16170 Bromma Karlsbodavägen 17E Tel. 08-282860
41749 Göteborg Knipplekullen 3A Tel. 031-551362
SCHWEIZ
8305 Dietlikon Bahnhofstrasse 3 Tel. (41) 1-8353939
TURKIYE
81120 K. Bakkalköy-ISTANBUL Karaman Çiftligi Cad. No: 55 Tel. (90) 216 573 0621
35350 Üçkuyular-Izmir Mithatpasa Cad. No. 1189 Tel. (90) 232 259 8944
Ostim 06370 Ankara Alinteri Bulvari No. 210 Tel. (90) 312 385 6438/6439
VPY Table of Contents
wc_bo0154579001enTOC.fm 1
1. Foreword 3
2. Safety Information 4
2.1 Laws Pertaining to Spark Arresters ...................................................... 4
2.2 Operating Safety .................................................................................. 5
2.3 Operator Safety while using Internal Combustion Engines .................. 6
2.4 Service Safety ...................................................................................... 7
2.5 Label Locations .................................................................................... 8
2.6 Warning and Informational Labels ........................................................ 9
2.7 Operating Labels ................................................................................ 12
3. Technical Data 14
3.1 Engine Data ........................................................................................ 14
3.2 Plate Data ........................................................................................... 15
3.3 Sound and Vibration Specifications .................................................... 15
3.4 Dimensions ......................................................................................... 16
4. Operation 17
4.1 Recommended Fuel ........................................................................... 17
4.2 Before Starting ................................................................................... 17
4.3 To Start ............................................................................................... 17
4.4 To Stop ............................................................................................... 18
4.5 Application .......................................................................................... 18
4.6 Operation ............................................................................................ 19
Table of Contents VPY
wc_bo0154579001enTOC.fm 2
5. Maintenance 20
5.1 Periodic Maintenance Schedule ..........................................................20
5.2 Cleaning Plate .....................................................................................20
5.3 Drive Belt .............................................................................................21
5.4 Exciter Lubrication ...............................................................................22
5.5 Engine Oil ............................................................................................23
5.6 Air Cleaner ..........................................................................................24
5.7 Adjusting Engine Speed ......................................................................25
5.8 Adjusting Valve Clearance ..................................................................26
5.9 Storage ................................................................................................26
5.10 Lifting Machine ....................................................................................27
5.11 Transporting Machine ..........................................................................28
5.12 Troubleshooting ...................................................................................29
Foreword
wc_tx000001gb.fm 3
CALIFORNIA
Proposition 65 Warning:
Engine exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals known to the State of California
to cause cancer and birth defects or other reproductive harm.
1. Foreword
This manual provides information and procedures to safely operate
and maintain this Wacker model. For your own safety and protection
from injury, carefully read, understand and observe the safety
instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this
manual or need an additional copy, please contact Wacker
Corporation. This machine is built with user safety in mind; however,
it can present hazards if improperly operated and serviced. Follow
operating instructions carefully! If you have questions about operating
or servicing this equipment, please contact Wacker Corporation.
The information contained in this manual was based on machines in
production at the time of publication. Wacker Corporation reserves the
right to change any portion of this information without notice.
All rights, especially copying and distribution rights are reserved.
Copyright 2002 by Wacker Corporation.
No part of this publication may be reproduced in any form or by any
means, electronic or mechanical, including photocopying, without
express written permission from Wacker Corporation.
Any type of reproduction or distribution not authorized by Wacker
Corporation represents an infringement of valid copyrights and will be
prosecuted. We expressly reserve the right to make technical
modifications, even without due notice, which aim at improving our
machines or their safety standards.
WARNING
Safety Information VPY
wc_si000029gb.fm 4
2. Safety Information
This manual contains DANGER, WARNING, CAUTION, and NOTE
callouts which must be followed to reduce the possibility of personal
injury, damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
CAUTION: Used without the safety alert symbol, CAUTION indicates
a potentially hazardous situation which, if not avoided, may result in
property damage.
Note: Contains additional information important to a procedure.
2.1 Laws Pertaining to Spark Arresters
Notice: State Health Safety Codes and Public Resources Codes
specify that in certain locations spark arresters be used on internal
combustion engines that use hydrocarbon fuels. A spark arrester is a
device designed to prevent accidental discharge of sparks or flames
from the engine exhaust. Spark arresters are qualified and rated by
the United States Forest Service for this purpose.
In order to comply with local laws regarding spark arresters, consult
the engine distributor or the local Health and Safety Administrator.
DANGER
WARNING
CAUTION
VPY Safety Information
wc_si000029gb.fm 5
2.2 Operating Safety
Familiarity and proper training are required for the safe operation of
equipment! Equipment operated improperly or by untrained personnel
can be dangerous! Read the operating instructions contained in both
this manual and the engine manual and familiarize yourself with the
location and proper use of all controls. Inexperienced operators should
receive instruction from someone familiar with the equipment before
being allowed to operate the machine.
2.2.1 NEVER allow anyone to operate this equipment without proper
training. People operating this equipment must be familiar with the
risks and hazards associated with it.
2.2.2 NEVER touch the engine or muffler while the engine is on or
immediately after it has been turned off. These areas get hot and may
cause burns.
2.2.3 NEVER use accessories or attachments that are not recommended by
Wacker. Damage to equipment and injury to the user may result.
2.2.4 NEVER operate the machine with the belt guard missing. Exposed
drive belt and pulleys create potentially dangerous hazards that can
cause serious injuries.
2.2.5 NEVER leave machine running unattended.
2.2.6 ALWAYS be sure operator is familiar with proper safety precautions
and operation techniques before using machine.
2.2.7 ALWAYS wear protective clothing appropriate to the job site when
operating equipment.
2.2.8 ALWAYS wear hearing protection when operating equipment.
2.2.9 ALWAYS close fuel valve on engines equipped with one when
machine is not being operated.
2.2.10 ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the reach of
children.
2.2.11 ALWAYS operate machine with all safety devices and guards in place
and in working order. DO NOT modify or defeat safety devices. DO
NOT operate machine if any safety devices or guards are missing or
inoperative.
2.2.12 ALWAYS read, understand, and follow procedures in Operator's
Manual before attempting to operate equipment.
WARNING
Safety Information VPY
wc_si000029gb.fm 6
2.3 Operator Safety while using Internal Combustion Engines
Internal combustion engines present special hazards during operation
and fueling! Read and follow warning instructions in engine owner's
manual and safety guidelines below. Failure to follow warnings and
safety guidelines could result in severe injury or death.
2.3.1 DO NOT run machine indoors or in an enclosed area such as a deep
trench unless adequate ventilation, through such items as exhaust
fans or hoses, is provided. Exhaust gas from the engine contains
poisonous carbon monoxide gas; exposure to carbon monoxide can
cause loss of consciousness and may lead to death.
2.3.2 DO NOT smoke while operating machine.
2.3.3 DO NOT smoke when refueling engine.
2.3.4 DO NOT refuel hot or running engine.
2.3.5 DO NOT refuel engine near open flame.
2.3.6 DO NOT spill fuel when refueling engine.
2.3.7 DO NOT run engine near open flames.
2.3.8 ALWAYS refill fuel tank in well-ventilated area.
2.3.9 ALWAYS replace fuel tank cap after refueling.
2.3.10 ALWAYS check fuel lines and fuel tank for leaks and cracks before
starting engine. Do not run machine if fuel leaks are present or fuel
lines are loose.
DANGER
VPY Safety Information
wc_si000029gb.fm 7
2.4 Service Safety
Poorly maintained equipment can become a safety hazard! In order
for the equipment to operate safely and properly over a long period of
time, periodic maintenance and occasional repairs are necessary.
2.4.1 DO NOT attempt to clean or service machine while it is running.
Rotating parts can cause severe injury.
2.4.2 DO NOT crank a flooded engine with the spark plug removed on
gasoline-powered engines. Fuel trapped in the cylinder will squirt out
the spark plug opening.
2.4.3 DO NOT test for spark on gasoline-powered engines, if engine is
flooded or the smell of gasoline is present. A stray spark could ignite
fumes.
2.4.4 DO NOT use gasoline or other types of fuels or flammable solvents to
clean parts, especially in enclosed areas. Fumes from fuels and
solvents can become explosive.
2.4.5 ALWAYS keep area around muffler free of debris such as leaves,
paper, cartons, etc. A hot muffler could ignite them, starting a fire.
2.4.6 ALWAYS replace worn or damaged components with spare parts
designed and recommended by Wacker.
2.4.7 ALWAYS disconnect spark plug on machines equipped with gasoline
engines, before servicing, to avoid accidental start-up.
2.4.8 ALWAYS keep machine clean and labels legible. Replace all missing
and hard-to-read labels. Labels provide important operating
instructions and warn of dangers and hazards.
WARNING
Safety Information VPY
wc_si000029gb.fm 8
2.5 Label Locations
VPY Safety Information
wc_si000029gb.fm 9
2.6 Warning and Informational Labels
Wacker machines use international pictorial labels where needed.
These labels are described below:
Label Meaning
To prevent hearing loss, wear hearing protec-
tion when operating this machine.
Read the operator's manual for machine infor-
mation.
Check engine oil level.
Use SAE10W30.
Check fuel level.
WARNING!
Hot surface.
Machine sound power level in dB(A).
Safety Information VPY
wc_si000029gb.fm 10
WARNING!
Hand injury if caught in moving belt.
Always replace belt guard.
CAUTION!
Read and understand the supplied operator's
manual before operating this machine. Failure
to do so increases the risk of injury to yourself
or others.
CAUTION!
Lifting point
CAUTION!
Use only clean, filtered diesel fuel.
DANGER!
Engines emit carbon monoxide; operate only
in well ventilated area. Read the operator's
manual.
No sparks, flames or burning objects near
machine. Shut off engine before refueling.
A nameplate listing the Model Number, Item
Number, Revision, and Serial Number is
attached to each unit. Please record the infor-
mation found on this plate so it will be avail-
able should the nameplate become lost or
damaged. When ordering parts or requesting
service information, you will always be asked
to specify the model, item number, revision
number, and serial number of the unit.
Label Meaning
VPY Safety Information
wc_si000029gb.fm 11
This machine may be covered by one or more
patents.
Label Meaning
Safety Information VPY
wc_si000029gb.fm 12
2.7 Operating Labels
Wacker machines use international pictorial labels where needed.
These labels are described below:
Label Meaning
Open fuel flow valve.
Place the throttle control lever in the “start”
position.
Slowly pull rewind starter.
Press decompression lever down.
Quickly pull rewind starter.
Place the throttle control lever in the “stop”
position.
VPY Safety Information
wc_si000029gb.fm 13
Close fuel flow valve.
Label Meaning
Technical Data VPY
wc_td000016gb.fm 14
3. Technical Data
3.1 Engine Data
VPY1740/1750
0009081
0009082
VPY1740/1750
0007126
0007127
Rev. 105 and
lower
VPY1740/1750
0007126
0007127
Rev. 106 and
higher
Engine
Engine Make
Yanmar
Engine Model
L40AE-D L48EE
Rated Power
kW (Hp) 4.2 (3.1) 2.9 (4.0)
Engine Speed - full load
rpm 3450 ± 100
Engine Speed - idle
rpm 1600 ± 100
Valve Clearance (cold)
mm (in.) 0.15 (0.006)
Air Cleaner
type Replaceable dry type, paper element
Engine Lubrication
oil grade SAE10W30 SAE20W40
service class CC/CD rated
Engine Oil Capacity
ml (oz.) 800 (27)
Fuel
type No. 2 Diesel - cetane > 45
Fuel Tank Capacity
l (gal.) 0.66 (2.5)
VPY Technical Data
wc_td000016gb.fm 15
3.2 Plate Data
3.3 Sound and Vibration Specifications
The required sound specification, Paragraph 1.7.4.f of 89/392/EEC
Machinery Directive, is:
the sound pressure level at operator’s location (L
pA
) = 97 dB(A)
the sound power level (L
WA
) = 108 dB(A)
These sound values were determined according to ISO 3744 for the
sound power level (L
WA
) and ISO 6081 for the sound pressure level
(L
pA
) at the operator’s location.
The weighted effective acceleration value, determined according to
ISO 8662 Part 1, is 19 m/s
2
.
The sound and vibration measurements were obtained with the
machine operating on crushed gravel at nominal engine speed.
VPY1740
0007126, 0009081
VPY1750
0007127, 0009082
Plate
Operating weight
kg (lbs.) 104 (230) 111 (244)
Water Tank Capacity
l (qt.) 12 (13)
Exciter Speed
rpm 5800 ± 100
Exciter Lubrication
ml (oz.) 800 (27)
SAE 30W
Technical Data VPY
wc_td000016gb.fm 16
3.4 Dimensions
mm (in.)
w c _ g r 0 0 0 1 9 1
7 1 0 ( 2 8 )
6 3 5 ( 2 5 )
9 9 0 ( 3 9 )
4 0 0 ( 1 5 . 5 )
5 0 0 ( 1 9 . 5 )
8 4 0 ( 3 3 )
V P Y 1 7 4 0
V P Y 1 7 5 0
VPY Operation
wc_tx000102gb.fm 17
4. Operation
4.1 Recommended Fuel
The engine requires No. 2 diesel fuel. Use only fresh, clean fuel. Fuel
containing water or dirt will damage fuel system.
4.2 Before Starting
4.2.1 Read and understand safety and operating instructions at beginning of
this manual.
4.2.2 Check:
Oil level in engine.
Fuel level.
Condition of air cleaner.
Tightness of external fasteners.
Condition of fuel lines.
4.3 To Start
See Graphic: wc_gr000193
Models with Decompression Lever
4.3.1 Open fuel valve (b2).
4.3.2 Push the engine throttle lever to “run” (c2).
4.3.3 Pull out starter handle until you feel strong resistance, then let it return
slowly.
4.3.4 Push down decompression lever (a).
Note: Lever will return automatically when the starter is pulled.
4.3.5 Pull starter handle to start engine. If engine does not start, repeat steps
3 & 4.
CAUTION: NEVER operate engine without air cleaner. Engine will be
damaged.
Models without Decompression Lever
4.3.1 Open fuel valve (b2).
4.3.2 Push the engine throttle lever to “run” (c2).
4.3.3 Pull starter handle to start engine.
CAUTION: NEVER operate engine without air cleaner. Engine will be
damaged.
Operation VPY
wc_tx000102gb.fm 18
4.4 To Stop
See Graphic: wc_gr000193
4.4.1 Place the engine throttle in the “Stop” position (c1).
4.4.2 If engine keeps running, stop it by closing fuel valve (b1).
CAUTION: DO NOT stop engine using the decompression lever.
4.5 Application
This plate is designed for compacting loose, granular soils, gravel, and
paving stones. It is intended to be used in confined areas and areas
next to structures such as walls, curbs, and foundations. Plates
equipped with water tanks can be used for compacting asphalt.
This plate is not recommended for compacting cohesive soils with a
heavy clay content. For cohesive soil, use a vibratory rammer or
sheepsfoot roller.
w c _ g r 0 0 0 1 9
3
O
S
a
b 2
b 1
c 1 c 2
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Wacker Neuson VPY1740 User manual

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User manual
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