Cissell CTDBV Installation & Operation Manual

Type
Installation & Operation Manual

This manual is also suitable for

Operation/Maintenance
An LSG Company
831 South First Street, P.O. Box 32270
Louisville, KY 40232-2270
Phone: (502) 587-1292
Sales Fax: (502) 585-3625
Service/Parts Fax: (502) 681-1275 www.cissellmfg.com
Thoroughbred
Combination Bosom, Body and Yoke
Single and Double Buck Cabinet Presses
Refer to Page 3 for Model Numbers
CAB417C
CAB417C
Part No. AJ1030
February 2005
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
© Copyright 2005, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
AJ1030
1
Table of
Contents
Model Identification ........................................................................... 3
Introduction......................................................................................... 5
Nameplate Location.............................................................................. 5
Parts Ordering Information................................................................... 5
General Description .............................................................................. 5
Safety Information.............................................................................. 7
Explanation of Safety Messages........................................................... 7
Important Safety Instructions ............................................................... 7
Operation............................................................................................. 9
Single Buck Front View ....................................................................... 9
Single Buck Right and Rear View........................................................ 10
Double Buck Front View...................................................................... 11
Double Buck Right and Rear View ...................................................... 12
Single Buck Controls or Indicators....................................................... 13
Double Buck Controls or Indicators ..................................................... 16
Resetting Air Circuit............................................................................. 19
Operating Instructions .......................................................................... 19
Pre-Operating Services .................................................................... 19
Post-Operating Services................................................................... 20
Single Buck Operation Sequence..................................................... 21
Double Buck Operation Sequence ................................................... 22
Buck Dressing Instructions .............................................................. 23
Operating Tips ...................................................................................... 28
Shirt Quality..................................................................................... 28
Padding ............................................................................................ 28
Maintenance ........................................................................................ 33
General.................................................................................................. 33
Cleaning Press Heads....................................................................... 33
Periodic Inspections ......................................................................... 34
Cleaning Air Filter ........................................................................... 35
Cleaning Steam Strainer .................................................................. 35
Cleaning Customer-Furnished Steam Traps .................................... 35
Lubrication....................................................................................... 36
Adjusting Air Line Lubricator Flow Rate........................................ 38
Filling Air Line Lubricator .............................................................. 38
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2
AJ1030
Notes
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3
AJ1030
Model Identification
Information in this manual is applicable to these
models:
CTSBT (CCBBY-XT)
CTDBT (CDFB-XT)
CTSBV (CCBBY-XV)
CTDBV (CDFB-XV)
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4
Notes
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5
AJ1030
Introduction
Nameplate Location
When calling or writing about your product, be sure to
mention model and serial numbers. Model and serial
numbers are located on nameplate(s) as shown.
Figure 1
Parts Ordering Information
If literature or replacement parts are required, contact
the source from which the machine was purchased or
contact Cissell at (502) 587-1292 for the name and
address of the nearest authorized parts distributor.
General Description
This press is an air-operated, steam-heated bosom,
body and yoke press. Press is designed to finish
bosom, body and yoke areas of shirts. The major
components are:
A shirt form called a buck. It is padded with steel
base pads, flannel under pads and a cover with
sewn in porous side and yoke air bags.
Sleeve expanders which extend sleeves during
pressing.
A blower dedicated to buck vacuum (vacuum
models only) and expanding side and yoke air
bags.
An air system (including valves and cylinders)
which controls most press functions.
An electrical system which controls blower
motor and timer.
A self-contained manual water spray system.
CAB417C
1 Nameplate
CAB417C
1
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6
Notes
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7
AJ1030
Safety Information
Explanation of Safety Messages
Precautionary statements (“DANGER,” “WARNING,
and “CAUTION”), followed by specific instructions,
are found in this manual and on machine decals. These
precautions are intended for the personal safety of the
operator, user, servicer, and those maintaining the
machine.
Additional precautionary statements (“IMPORTANT”
and “NOTE”) are followed by specific instructions.
The word “IMPORTANT” is used to inform the reader
of specific procedures where minor machine damage
will occur if the procedure is not followed.
The word “NOTE” is used to communicate
installation, operation, maintenance or servicing
information that is important but not hazard related.
Important Safety Instructions
Save These Instructions
1. Read all instructions before using the press.
2. Do not allow children to play on or in the press.
3. Do not reach into the press while the press is in
operation.
4. Do not install or store the press where it will be
exposed to water and/or weather.
5. Do not tamper with the controls.
6. Do not repair or replace any part of the press, or
attempt any servicing unless specifically
recommended in the user-maintenance
instructions or in published user-repair
instructions that the user understands and has the
skills to carry out.
7. To reduce the risk of an electric shock or fire, DO
NOT use an extension cord or an adapter to
connect the press to the electrical power source.
8. Use press only for its intended purpose, finishing
garments.
9. ALWAYS disconnect the press from electrical
supply before attempting any service. Disconnect
the power cord by grasping the plug, not the cord.
10. Install the press according to the
INSTALLATION INSTRUCTIONS. All
connections for steam, electrical power and
grounding must comply with local codes and be
made by licensed personnel when required.
Indicates an imminently hazardous
situation that, if not avoided, will cause
severe personal injury or death.
DANGER
Indicates a hazardous situation that, if not
avoided, could cause severe personal
injury or death.
WARNING
Indicates a hazardous situation that, if not
avoided, may cause minor or moderate
personal injury or property damage.
CAUTION
To reduce the risk of fire, electric shock,
serious injury or death to persons when
using your press, follow these basic
precautions:
W372
WARNING
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8
Notes
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9
AJ1030
Operation
Single Buck Front View
Figure 2
CAB755N
1 Emergency Stop Bars 8 Tail Clamp/Vacuum and Sleeve Expander
Foot Pedal
2 Reset Button
3 Reset System Gauge 9 Operator Controls
4 Electrical Controls and Timer 10 Spray Gun
5 Condenser Coil 11 Buck and Padding
6 Damper Box 12 Collar Clamp
7 Collar Clamp Foot Pedal
CAB755N
1
2
3
4
5
12
11
10
9
8
6
7
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Operation
AJ1030
10
Single Buck Right and Rear View
Figure 3
CAB751N
1 Muffler 6 Blower
2 Emergency Stop Bar 7 Low Air Pressure Gauge
3 Intake Air Filters 8 Heat Exchanger
4 Blower Air Filter (Model ACBBYXV) 9 Thermostat for Super Heated Air
5 External Air Inlet
CAB751N
1
2
3
4
5
6
7
8
9
RIGHT VIEW REAR VIEW
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Operation
11
AJ1030
Double Buck Front View
Figure 4
CAB750N
1 Emergency Stop Bars 9 Collar Clamp Foot Pedal
2 Reset Button 10 Tail Clamp/Vacuum and Sleeve Expander
Foot Pedal
3 Reset System Gauge
4 Electrical Controls and Timer 11 Operator Controls
5 Vacuum Valves Group (Model ADFBXV) 12 Spray Gun
6 Condenser Coil 13 Buck and Padding
7 Damper Box 14 Collar Clamp
8 Double/Single Buck Toggle Switch
CAB750N
14
1
2
3
4
5
6
13
12
11
10
9
7
8
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Operation
AJ1030
12
Double Buck Right and Rear View
Figure 5
CAB751N
1 Muffler 6 Blower
2 Emergency Stop Bar 7 Low Air Pressure Gauge
3 Intake Air Filters 8 Heat Exchanger
4 Blower Air Filter (Model ADFBXV) 9 Thermostat for Super Heated Air
5 External Air Inlet
CAB751N
1
2
3
4
5
6
7
8
9
RIGHT VIEW REAR VIEW
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Operation
13
AJ1030
Single Buck Controls or Indicators
Figure 6
CAB756N
CAB756N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Operation
AJ1030
14
Controls or
Indicators
Function Position or Indication
1. Sleeve Expanders
([WHQGWRKROGVOHHYHVXSIRULPSURYHGSUHVVLQJTXDOLW\5HWUDFWIRUHDV\
ORDGLQJDQGXQORDGLQJRIVKLUWRQEXFN
Extend via left foot pedal.
Retract via release button.
2. Collar Clamp Holds shirt collar in place on buck. Open and close clamp
with right foot pedal.
3. Emergency Stop Bars
([KDXVWHQWLUHDLUV\VWHPH[FHSWDLUWRFROODUFODPSDLUF\OLQGHU6WRS
EXFNWUDYHODQGRSHQSUHVVKHDGVRUNHHSSUHVVKHDGVIURPFORVLQJ3UHVV
ZLOO127RSHUDWHXQWLODLUFLUFXLWLVUHVHW
Press to actuate.
4. Water Gun Needle
Val ve
Turns water on and off to water spray gun. Turn clockwise to turn
water off. Turn counter-
clockwise to turn water
on.
5. Reset Button
(QHUJL]HVDLUSRZHUFRQWUROFLUFXLW3UHVVPXVWEHUHVHWLIUHVHWJDXJH
UHJLVWHUVSVL
Press to actuate.
6. Start Button If air is reset to press, applies electrical service to blower and timer. If air
is not reset to press, start button will not operate.
Press to actuate.
7. Cycle Timer Selector
Switch
7XUQVF\FOHWLPHURQDQGRII Push to on or off position.
8. Indicator Light
,QGLFDWHVHOHFWULDOVHUYLFHLVRQRURIIWREORZHUVDQGWLPHU Illuminates to indicate
electrical power is
present.
9. Cycle Timer Selector
Knob
Determines pressing cycle time. The amount of drying time required
depends on shirt fabric and moisture retention. Usually is set between
18 and 20 seconds.
Rotate knob to desired
setting.
10. Counter
5HJLVWHUVQXPEHURIJDUPHQWVSUHVVHG Works only when timer is
on.
11. Stop Button Stops electrical service to blowers and timer. Press to actuate.
12. Buck In Pushbutton :KHQSUHVVHGVLPXOWDQHRXVO\ZLWKRWKHUEXFNLQSXVKEXWWRQPRYHV
EXFNIURPGUHVVLQJSRVLWLRQWRSUHVVLQJSRVLWLRQLQVLGHFDELQHW
Press simultaneously
with other buck in
pushbutton to actuate.
13. Head Release
Pushbutton
Opens press heads. Press to actuate.
14. Collar Clamp Foot
Pedal
Opens and closes clamping arm on collar clamp. Depress foot pedal to
open collar clamp.
Release foot pedal to
close collar clamp.
Table 1 (Continued)
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Operation
15
AJ1030
Table 1 (Continued)
Controls or
Indicators
Function Position or Indication
15. Vacuum Foot Pedal
Tail Clamp Foot Pedal
Turns vacuum ON to buck and extends sleeve expanders.
Closes tail clamp and extends sleeve expanders.
Depress foot pedal to turn
on vacuum and extend
sleeve expanders.
Depress foot pedal to
close tail clamp and
extend sleeve expanders.
16. Vacuum (Tail
Clamp) Sleeve
Expander Release and
Reset Pushbutton
Turns vacuum (tail clamp) off to buck and retracts sleeve expanders. Press to actuate.
17. Buck In Pushbutton When pressed simultaneously with other buck in pushbutton (12), moves
buck from dressing position to pressing position inside cabinet.
Press simultaneously
with other buck in
pushbutton to actuate.
18. Reset Gauge Indicates that air power is on or off to press. When gauge shows line
pressure, air is reset to
press. When gauge shows
zero pressure, air must be
reset for press to operate.
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Operation
AJ1030
16
Double Buck Controls or Indicators
Figure 7
CAB752N
CAB752N
12
13
14
15
16
17
18
19
20
1
2
3
4
5
6
7
8
9
10
11
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Operation
17
AJ1030
Controls or
Indicators
Function Position or Indication
1. Sleeve Expanders
([WHQGWRKROGVOHHYHVXSIRULPSURYHGSUHVVLQJTXDOLW\5HWUDFWIRUHDV\
ORDGLQJDQGXQORDGLQJRIVKLUWRQEXFN
Extend via left foot pedal.
Retract via release button.
2. Collar Clamp Holds shirt collar in place on buck. Open and close clamp
with right foot pedal.
3. Emergency Stop Bars
([KDXVWHQWLUHDLUV\VWHPH[FHSWDLUWRFROODUFODPSDLUF\OLQGHU6WRS
EXFNWUDYHODQGRSHQSUHVVKHDGVRUNHHSSUHVVKHDGVIURPFORVLQJ3UHVV
ZLOO127RSHUDWHXQWLODLUFLUFXLWLVUHVHW
Press to actuate.
4. Water Gun Needle
Val ve
Turns water on and off to water spray gun. Turn clockwise to turn
water off. Turn counter-
clockwise to turn water
on.
5. Reset Button
(QHUJL]HVDLUSRZHUFRQWUROFLUFXLW3UHVVPXVWEHUHVHWLISUHVVJDXJH
UHJLVWHUVSVL
Press to actuate.
6. Start Button If air is reset to press, applies electrical service to blower and timer. If air
is not reset to press, start button will not operate.
Press to actuate.
7. Cycle Timer Selector
Switch
7XUQVF\FOHWLPHURQDQGRII Push to on or off position.
8. Indicator Light
,QGLFDWHVHOHFWULDOVHUYLFHLVRQRURIIWREORZHUVDQGWLPHU Illuminates to indicate
electrical power is
present.
9. Cycle Timer Selector
Knob
Determines pressing cycle time. The amount of drying time required
depends on shirt fabric and moisture retention. Usually is set between
18 and 20 seconds.
Rotate knob to desired
setting.
10. Counter
5HJLVWHUVQXPEHURIJDUPHQWVSUHVVHG Works only when timer is
on.
11. Stop Button Stops electrical service to blowers and timer. Press to actuate.
12. Front Buck In
Pushbutton
:KHQSUHVVHGVLPXOWDQHRXVO\ZLWKFRPPRQLQSXVKEXWWRQPRYHV
EXFNIURPGUHVVLQJSRVLWLRQWRSUHVVLQJSRVLWLRQLQVLGHFDELQHW
Press simultaneously
with common in button to
actuate.
13. Rear Buck In
Pushbutton
When pressed simultaneously with common in pushbutton (17), moves
buck from dressing position to pressing position inside cabinet.
Press simultaneously
with common in button to
actuate.
14. Vacuum (Tail
Clamp)/Sleeve
Expanders Release
Pushbutton
Turns vacuum (tail clamp) off to buck and retracts sleeve expanders. Press to actuate.
15. Collar Clamp Foot
Pedal
Opens and closes clamping arm on collar clamp. Depress foot pedal to
open collar clamp.
Release foot pedal to
close collar clamp.
Table 2 (Continued)
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Operation
AJ1030
18
Table 2 (Continued)
Controls or
Indicators
Function Position or Indication
16. Vacuum Foot Pedal
Tail Clamp Foot Pedal
Turns vacuum ON to buck and extends sleeve expanders.
Closes tail clamp and extends sleeve expanders.
Depress foot pedal to turn
on vacuum and extend
sleeve expanders.
Depress foot pedal to
close tail clamp and
extend sleeve expanders.
17. Common In
Pushbutton
When pressed simultaneously with either buck in pushbutton (12 or 13),
appropriate buck moves into pressing cabinet.
Press simultaneously
with either in pushbutton
to actuate.
18. Head Release
Pushbutton
Opens press heads. Press to actuate.
19. Buck Selector
Switch
Selector provides automatic buck return to dressing position when toggle
is turned to single buck position.
Select either single or
double buck operation
with toggle.
20. Reset Gauge Indicates that air power is on or off to press. When gauge shows line
pressure, air is reset to
press. When gauge shows
zero pressure, air must be
reset for press to operate.
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Cissell CTDBV Installation & Operation Manual

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