Cissell CTDBV Installation & Operation Manual

Operation/Maintenance

An LSG Company

831 South First Street, P.O. Box 32270

Louisville, KY 40232-2270

Phone: (502) 587-1292

Sales Fax: (502) 585-3625

Service/Parts Fax: (502) 681-1275 www.cissellmfg.com

Thoroughbred

Combination Bosom, Body and Yoke

Single and Double Buck Cabinet Presses

Refer to Page 3 for Model Numbers

CAB417C

Part No. AJ1030

February 2005

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

means without the expressed written consent of the publisher.

AJ1030

1

Table of

Contents

Model Identification ........................................................................... 3

Introduction......................................................................................... 5

Nameplate Location.............................................................................. 5

Parts Ordering Information................................................................... 5

General Description .............................................................................. 5

Safety Information.............................................................................. 7

Explanation of Safety Messages........................................................... 7

Important Safety Instructions ............................................................... 7

Operation............................................................................................. 9

Single Buck Front View ....................................................................... 9

Single Buck Right and Rear View........................................................ 10

Double Buck Front View...................................................................... 11

Double Buck Right and Rear View ...................................................... 12

Single Buck Controls or Indicators....................................................... 13

Double Buck Controls or Indicators ..................................................... 16

Resetting Air Circuit............................................................................. 19

Operating Instructions .......................................................................... 19

Pre-Operating Services .................................................................... 19

Post-Operating Services................................................................... 20

Single Buck Operation Sequence..................................................... 21

Double Buck Operation Sequence ................................................... 22

Buck Dressing Instructions .............................................................. 23

Operating Tips ...................................................................................... 28

Shirt Quality..................................................................................... 28

Padding ............................................................................................ 28

Maintenance ........................................................................................ 33

General.................................................................................................. 33

Cleaning Press Heads....................................................................... 33

Periodic Inspections ......................................................................... 34

Cleaning Air Filter ........................................................................... 35

Cleaning Steam Strainer .................................................................. 35

Cleaning Customer-Furnished Steam Traps .................................... 35

Lubrication....................................................................................... 36

Adjusting Air Line Lubricator Flow Rate........................................ 38

Filling Air Line Lubricator .............................................................. 38

2

AJ1030

Notes

3

AJ1030

Model Identification

Information in this manual is applicable to these

models:

CTSBT (CCBBY-XT)

CTDBT (CDFB-XT)

CTSBV (CCBBY-XV)

CTDBV (CDFB-XV)

4

Notes

5

AJ1030

Introduction

Nameplate Location

When calling or writing about your product, be sure to

mention model and serial numbers. Model and serial

numbers are located on nameplate(s) as shown.

Figure 1

Parts Ordering Information

If literature or replacement parts are required, contact

the source from which the machine was purchased or

contact Cissell at (502) 587-1292 for the name and

address of the nearest authorized parts distributor.

General Description

This press is an air-operated, steam-heated bosom,

body and yoke press. Press is designed to finish

bosom, body and yoke areas of shirts. The major

components are:

• A shirt form called a buck. It is padded with steel

base pads, flannel under pads and a cover with

sewn in porous side and yoke air bags.

• Sleeve expanders which extend sleeves during

pressing.

• A blower dedicated to buck vacuum (vacuum

models only) and expanding side and yoke air

bags.

• An air system (including valves and cylinders)

which controls most press functions.

• An electrical system which controls blower

motor and timer.

• A self-contained manual water spray system.

CAB417C

1 Nameplate

CAB417C

1

6

Notes

7

AJ1030

Safety Information

Explanation of Safety Messages

Precautionary statements (“DANGER,” “WARNING,”

and “CAUTION”), followed by specific instructions,

are found in this manual and on machine decals. These

precautions are intended for the personal safety of the

operator, user, servicer, and those maintaining the

machine.

Additional precautionary statements (“IMPORTANT”

and “NOTE”) are followed by specific instructions.

The word “IMPORTANT” is used to inform the reader

of specific procedures where minor machine damage

will occur if the procedure is not followed.

The word “NOTE” is used to communicate

installation, operation, maintenance or servicing

information that is important but not hazard related.

Important Safety Instructions

Save These Instructions

1. Read all instructions before using the press.

2. Do not allow children to play on or in the press.

3. Do not reach into the press while the press is in

operation.

4. Do not install or store the press where it will be

exposed to water and/or weather.

5. Do not tamper with the controls.

6. Do not repair or replace any part of the press, or

attempt any servicing unless specifically

recommended in the user-maintenance

instructions or in published user-repair

instructions that the user understands and has the

skills to carry out.

7. To reduce the risk of an electric shock or fire, DO

NOT use an extension cord or an adapter to

connect the press to the electrical power source.

8. Use press only for its intended purpose, finishing

garments.

9. ALWAYS disconnect the press from electrical

supply before attempting any service. Disconnect

the power cord by grasping the plug, not the cord.

10. Install the press according to the

INSTALLATION INSTRUCTIONS. All

connections for steam, electrical power and

grounding must comply with local codes and be

made by licensed personnel when required.

Indicates an imminently hazardous

situation that, if not avoided, will cause

severe personal injury or death.

DANGER

Indicates a hazardous situation that, if not

avoided, could cause severe personal

injury or death.

WARNING

Indicates a hazardous situation that, if not

avoided, may cause minor or moderate

personal injury or property damage.

CAUTION

To reduce the risk of fire, electric shock,

serious injury or death to persons when

using your press, follow these basic

precautions:

W372

WARNING

8

Notes

9

AJ1030

Operation

Single Buck Front View

Figure 2

CAB755N

1 Emergency Stop Bars 8 Tail Clamp/Vacuum and Sleeve Expander

Foot Pedal

2 Reset Button

3 Reset System Gauge 9 Operator Controls

4 Electrical Controls and Timer 10 Spray Gun

5 Condenser Coil 11 Buck and Padding

6 Damper Box 12 Collar Clamp

7 Collar Clamp Foot Pedal

CAB755N

1

2

3

4

5

12

11

10

9

8

6

7

Operation

AJ1030

10

Single Buck Right and Rear View

Figure 3

CAB751N

1 Muffler 6 Blower

2 Emergency Stop Bar 7 Low Air Pressure Gauge

3 Intake Air Filters 8 Heat Exchanger

4 Blower Air Filter (Model ACBBYXV) 9 Thermostat for Super Heated Air

5 External Air Inlet

CAB751N

1

2

3

4

5

6

7

8

9

RIGHT VIEW REAR VIEW

Operation

11

AJ1030

Double Buck Front View

Figure 4

CAB750N

1 Emergency Stop Bars 9 Collar Clamp Foot Pedal

2 Reset Button 10 Tail Clamp/Vacuum and Sleeve Expander

Foot Pedal

3 Reset System Gauge

4 Electrical Controls and Timer 11 Operator Controls

5 Vacuum Valves Group (Model ADFBXV) 12 Spray Gun

6 Condenser Coil 13 Buck and Padding

7 Damper Box 14 Collar Clamp

8 Double/Single Buck Toggle Switch

CAB750N

14

1

2

3

4

5

6

13

12

11

10

9

7

8

Operation

AJ1030

12

Double Buck Right and Rear View

Figure 5

CAB751N

1 Muffler 6 Blower

2 Emergency Stop Bar 7 Low Air Pressure Gauge

3 Intake Air Filters 8 Heat Exchanger

4 Blower Air Filter (Model ADFBXV) 9 Thermostat for Super Heated Air

5 External Air Inlet

CAB751N

1

2

3

4

5

6

7

8

9

RIGHT VIEW REAR VIEW

Operation

13

AJ1030

Single Buck Controls or Indicators

Figure 6

CAB756N

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

Operation

AJ1030

14

Controls or

Indicators

Function Position or Indication

1. Sleeve Expanders

([WHQGWRKROGVOHHYHVXSIRULPSURYHGSUHVVLQJTXDOLW\5HWUDFWIRUHDV\

ORDGLQJDQGXQORDGLQJRIVKLUWRQEXFN

Extend via left foot pedal.

Retract via release button.

2. Collar Clamp Holds shirt collar in place on buck. Open and close clamp

with right foot pedal.

3. Emergency Stop Bars

([KDXVWHQWLUHDLUV\VWHPH[FHSWDLUWRFROODUFODPSDLUF\OLQGHU6WRS

EXFNWUDYHODQGRSHQSUHVVKHDGVRUNHHSSUHVVKHDGVIURPFORVLQJ3UHVV

ZLOO127RSHUDWHXQWLODLUFLUFXLWLVUHVHW

Press to actuate.

4. Water Gun Needle

Val ve

Turns water on and off to water spray gun. Turn clockwise to turn

water off. Turn counter-

clockwise to turn water

on.

5. Reset Button

(QHUJL]HVDLUSRZHUFRQWUROFLUFXLW3UHVVPXVWEHUHVHWLIUHVHWJDXJH

UHJLVWHUVSVL

Press to actuate.

6. Start Button If air is reset to press, applies electrical service to blower and timer. If air

is not reset to press, start button will not operate.

Press to actuate.

7. Cycle Timer Selector

Switch

7XUQVF\FOHWLPHURQDQGRII Push to on or off position.

8. Indicator Light

,QGLFDWHVHOHFWULDOVHUYLFHLVRQRURIIWREORZHUVDQGWLPHU Illuminates to indicate

electrical power is

present.

9. Cycle Timer Selector

Knob

Determines pressing cycle time. The amount of drying time required

depends on shirt fabric and moisture retention. Usually is set between

18 and 20 seconds.

Rotate knob to desired

setting.

10. Counter

5HJLVWHUVQXPEHURIJDUPHQWVSUHVVHG Works only when timer is

on.

11. Stop Button Stops electrical service to blowers and timer. Press to actuate.

12. Buck In Pushbutton :KHQSUHVVHGVLPXOWDQHRXVO\ZLWKRWKHUEXFNLQSXVKEXWWRQPRYHV

EXFNIURPGUHVVLQJSRVLWLRQWRSUHVVLQJSRVLWLRQLQVLGHFDELQHW

Press simultaneously

with other buck in

pushbutton to actuate.

13. Head Release

Pushbutton

Opens press heads. Press to actuate.

14. Collar Clamp Foot

Pedal

Opens and closes clamping arm on collar clamp. Depress foot pedal to

open collar clamp.

Release foot pedal to

close collar clamp.

Table 1 (Continued)

Operation

15

AJ1030

Table 1 (Continued)

Controls or

Indicators

Function Position or Indication

15. Vacuum Foot Pedal

Tail Clamp Foot Pedal

Turns vacuum ON to buck and extends sleeve expanders.

Closes tail clamp and extends sleeve expanders.

Depress foot pedal to turn

on vacuum and extend

sleeve expanders.

Depress foot pedal to

close tail clamp and

extend sleeve expanders.

16. Vacuum (Tail

Clamp) Sleeve

Expander Release and

Reset Pushbutton

Turns vacuum (tail clamp) off to buck and retracts sleeve expanders. Press to actuate.

17. Buck In Pushbutton When pressed simultaneously with other buck in pushbutton (12), moves

buck from dressing position to pressing position inside cabinet.

Press simultaneously

with other buck in

pushbutton to actuate.

18. Reset Gauge Indicates that air power is on or off to press. When gauge shows line

pressure, air is reset to

press. When gauge shows

zero pressure, air must be

reset for press to operate.

Operation

AJ1030

16

Double Buck Controls or Indicators

Figure 7

CAB752N

12

13

14

15

16

17

18

19

20

1

2

3

4

5

6

7

8

9

10

11

Operation

17

AJ1030

Controls or

Indicators

Function Position or Indication

1. Sleeve Expanders

([WHQGWRKROGVOHHYHVXSIRULPSURYHGSUHVVLQJTXDOLW\5HWUDFWIRUHDV\

ORDGLQJDQGXQORDGLQJRIVKLUWRQEXFN

Extend via left foot pedal.

Retract via release button.

2. Collar Clamp Holds shirt collar in place on buck. Open and close clamp

with right foot pedal.

3. Emergency Stop Bars

([KDXVWHQWLUHDLUV\VWHPH[FHSWDLUWRFROODUFODPSDLUF\OLQGHU6WRS

EXFNWUDYHODQGRSHQSUHVVKHDGVRUNHHSSUHVVKHDGVIURPFORVLQJ3UHVV

ZLOO127RSHUDWHXQWLODLUFLUFXLWLVUHVHW

Press to actuate.

4. Water Gun Needle

Val ve

Turns water on and off to water spray gun. Turn clockwise to turn

water off. Turn counter-

clockwise to turn water

on.

5. Reset Button

(QHUJL]HVDLUSRZHUFRQWUROFLUFXLW3UHVVPXVWEHUHVHWLISUHVVJDXJH

UHJLVWHUVSVL

Press to actuate.

6. Start Button If air is reset to press, applies electrical service to blower and timer. If air

is not reset to press, start button will not operate.

Press to actuate.

7. Cycle Timer Selector

Switch

7XUQVF\FOHWLPHURQDQGRII Push to on or off position.

8. Indicator Light

,QGLFDWHVHOHFWULDOVHUYLFHLVRQRURIIWREORZHUVDQGWLPHU Illuminates to indicate

electrical power is

present.

9. Cycle Timer Selector

Knob

Determines pressing cycle time. The amount of drying time required

depends on shirt fabric and moisture retention. Usually is set between

18 and 20 seconds.

Rotate knob to desired

setting.

10. Counter

5HJLVWHUVQXPEHURIJDUPHQWVSUHVVHG Works only when timer is

on.

11. Stop Button Stops electrical service to blowers and timer. Press to actuate.

12. Front Buck In

Pushbutton

:KHQSUHVVHGVLPXOWDQHRXVO\ZLWKFRPPRQLQSXVKEXWWRQPRYHV

EXFNIURPGUHVVLQJSRVLWLRQWRSUHVVLQJSRVLWLRQLQVLGHFDELQHW

Press simultaneously

with common in button to

actuate.

13. Rear Buck In

Pushbutton

When pressed simultaneously with common in pushbutton (17), moves

buck from dressing position to pressing position inside cabinet.

Press simultaneously

with common in button to

actuate.

14. Vacuum (Tail

Clamp)/Sleeve

Expanders Release

Pushbutton

Turns vacuum (tail clamp) off to buck and retracts sleeve expanders. Press to actuate.

15. Collar Clamp Foot

Pedal

Opens and closes clamping arm on collar clamp. Depress foot pedal to

open collar clamp.

Release foot pedal to

close collar clamp.

Table 2 (Continued)

Operation

AJ1030

18

Table 2 (Continued)

Controls or

Indicators

Function Position or Indication

16. Vacuum Foot Pedal

Tail Clamp Foot Pedal

Turns vacuum ON to buck and extends sleeve expanders.

Closes tail clamp and extends sleeve expanders.

Depress foot pedal to turn

on vacuum and extend

sleeve expanders.

Depress foot pedal to

close tail clamp and

extend sleeve expanders.

17. Common In

Pushbutton

When pressed simultaneously with either buck in pushbutton (12 or 13),

appropriate buck moves into pressing cabinet.

Press simultaneously

with either in pushbutton

to actuate.

18. Head Release

Pushbutton

Opens press heads. Press to actuate.

19. Buck Selector

Switch

Selector provides automatic buck return to dressing position when toggle

is turned to single buck position.

Select either single or

double buck operation

with toggle.

20. Reset Gauge Indicates that air power is on or off to press. When gauge shows line

pressure, air is reset to

press. When gauge shows

zero pressure, air must be

reset for press to operate.

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