2. Danfoss
  3. VLT Refrigeration Drive FC 103
VLT Refrigeration Drive FC 103

Danfoss VLT Refrigeration Drive FC 103, VLT AQUA Drive FC 202, VLT AutomationDrive FC 302, VLT HVAC Drive FC 102 Installation guide

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  • What is the minimum waiting time after power is removed before performing service or repair work on the Danfoss VLT HVAC Drive FC 102?
    Which tool is required to replace the fan on the Danfoss VLT HVAC Drive FC 102?
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    What is the process for reinstalling the fan?
    Where can I find the location of the fan on the Danfoss VLT HVAC Drive FC 102?
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1 Introduction
1.1 Description
This Installation Guide describes how to use the insertion tool for fan replacement in enclosure size B3 drives with protection rating
IP20 and IP21 with IP21 conversion kit.
1.2 Kit Code Number
Table 1: Code Number
Code number
Description
134B7249
Ext. fan ass B3
1.3 Items Supplied
The following items are supplied with the kit:
Cooling fan
Insertion tool
4 x Torx 20 screws
Installation Guide
e30bi419.10
Illustration 1: Insertion Tool
1.4 Tools
Only 2 tools are required for exchanging the fan on an enclosure size B3 drive:
Philips or Torx 20 screwdriver
Fan connector insertion tool
AN351637792940en-000101 / 130R0939 | 1Danfoss A/S © 2020.09
Installation Guide
Tool for Fan Replacement, Enclosure Size B3
VLT® FC Series, FC 102, FC 103, FC 202, FC 301/FC 302
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2 Safety Instructions
2.1 Qualied Personnel
Only qualied personnel are allowed to install the parts described in this Installation Guide. Make sure to read and save this guide.
2.2 Safety Precautions
Only Danfoss authorized, qualied personnel is allowed to repair this equipment.
W A R N I N G
DISCHARGE TIME
The drive contains DC-link capacitors, which can remain charged even when the drive is not powered. High voltage can be
present even when the warning indicator lights are o.
Failure to wait the specied time after power has been removed before performing service or repair work could result in death or
serious injury.
Stop the motor.
Disconnect AC mains, permanent magnet type motors, and remote DC-link supplies, including battery back-ups, UPS, and
DC-link connections to other drives.
Wait for the capacitors to discharge fully. The minimum waiting time is specied in the table Discharge time and is also visible
on the nameplate on top of the drive.
Before performing any service or repair work, use an appropriate voltage measuring device to make sure that the capacitors
are fully discharged.
Table 2: Discharge Time, VLT® HVAC Drive FC 102
Voltage [V]
Minimum waiting time (minutes)
4
15
[kW (hp)]
200–240
1.1–3.7 (1.50–5)
5.5–45 (7.5–60)
380–480
1.1–7.5 (1.50–10)
11–90 (15–121)
525–600
1.1–7.5 (1.50–10)
11–90 (15–121)
Table 3: Discharge Time, VLT® Refrigeration Drive FC 103
Voltage [V]
4
15
200–240
0.25–3.7 (0.34–5.0)
5.5–37 (7.5–50)
380–480
0.25–7.5 (0.34–10)
11–75 (15–100)
525–600
0.75–7.5 (1.0–10)
11–75 (15–100)
525–690
–
11–75 (15–100)
Table 4: Discharge Time, VLT® AQUA Drive FC 202
Voltage [V]
4
15
AN351637792940en-000101 / 130R09392 | Danfoss A/S © 2020.09
Safety Instructions
Tool for Fan Replacement, Enclosure Size B3
Installation Guide
Voltage [V]
200–240
0.25–3.7 (0.34–5.0)
5.5–37 (7.5–50)
380–480
0.25–7.5 (0.34–10)
11–75 (15–100)
525–600
0.75–7.5 (1–10)
11–90 (15–121)
Table 5: Discharge Time, VLT® AutomationDrive FC 301/FC 302
Voltage [V]
Minimum waiting time (minutes)
4
15
[kW (hp)]
200–240
0.25–3.7 (0.34–5)
5.5–37 (7.5–50)
380–500
0.25–7.5 (0.34–10)
11–75 (15–100)
525–600
0.75–7.5 (1–10)
11–75 (15–100)
AN351637792940en-000101 / 130R0939 | 3Danfoss A/S © 2020.09
Safety Instructions
Tool for Fan Replacement, Enclosure Size B3
Installation Guide
1.
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3 Installation
3.1 Location of Fan
e30bi425.10
1
Illustration 2: Location of Fan, Enclosure Size B3
1
Fan
3.2 Replacing the Fan
W A R N I N G
LIVE PARTS
The drive contains dangerous voltages. Not disconnecting power can result in death or personal injury.
Before replacing the fan, make sure to disconnect power to the drive and to the live part connections on the relay terminals.
Procedure
Loosen and remove the 4 captive screws (T20) of the fan cover.
AN351637792940en-000101 / 130R09394 | Danfoss A/S © 2020.09
Installation
Tool for Fan Replacement, Enclosure Size B3
Installation Guide
2.
3.
4.
e30bi427.10
Remove the fan cover.
Slide the fan forward and pull it out.
e30bi428.10
Disconnect the fan plug from the drive.
AN351637792940en-000101 / 130R0939 | 5Danfoss A/S © 2020.09
Installation
Tool for Fan Replacement, Enclosure Size B3
Installation Guide
5.
6.
e30bi429.10
Insert the fan plug-in the fan connector insertion tool.
e30bi430.10
e30bi420.10
Illustration 3: The plug installed correctly in the insertion tool
To reinstall the fan connector, slide the insertion tool along the edge of the drive bracket.
AN351637792940en-000101 / 130R09396 | Danfoss A/S © 2020.09
Installation
Tool for Fan Replacement, Enclosure Size B3
Installation Guide
7.
8.
e30bi421.10
e30bi423.10
Illustration 4: Fan plug connected correctly
Install the fan in reverse order.
Tighten the 4 captive screws (T20) on the fan cover.
AN351637792940en-000101 / 130R0939 | 7Danfoss A/S © 2020.09
Installation
Tool for Fan Replacement, Enclosure Size B3
Installation Guide
Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
vlt-drives.danfoss.com
Danfoss can accept no responsibility for possible errors in catalogs, brochures and other printed material. Danfoss reserves the right to alter its products without notice.
This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specications already
agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
*130R0939*
*M0025101*
AN351637792940en-000101 / 130R09398 | Danfoss A/S © 2020.09
Installation
Tool for Fan Replacement, Enclosure Size B3
Installation Guide
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