York Web-enabled Central Controller Installation guide

Type
Installation guide

York Web-enabled Central Controller lets you control your home's heating and cooling system from anywhere, using your smartphone, tablet, or computer. With the user-friendly interface, you can easily adjust temperatures, change fan speeds, and set schedules to optimize comfort and energy savings. The controller also sends alerts and notifications to your mobile device, keeping you informed about the status of your HVAC system.

York Web-enabled Central Controller lets you control your home's heating and cooling system from anywhere, using your smartphone, tablet, or computer. With the user-friendly interface, you can easily adjust temperatures, change fan speeds, and set schedules to optimize comfort and energy savings. The controller also sends alerts and notifications to your mobile device, keeping you informed about the status of your HVAC system.

P5415739
IMPORTANT:
READ AND UNDERSTAND
THIS MANUAL BEFORE USING
THIS WEB-ENABLED
CENTRAL CONTROLLER.
KEEP THIS MANUAL FOR
FUTURE REFERENCE.
Installation
and
Maintenance
Manual
VRF MANAGEMENT SYSTEM
WEB ENABLED
CENTRAL CONTROLLER
- CCWEB01 -
2
Important Notice
Ɣ Johnson Controls Inc. pursues a policy of continuing improvement in design and performance in its
products. As such, Johnson Controls Inc. reserves the right to make changes at any time without
prior notice.
Ɣ Johnson Controls Inc. cannot anticipate every possible circumstance that might involve a potential hazard.
Ɣ This heat pump air conditioning unit is designed for standard air conditioning applications only.
Do not use this unit for anything other than the purposes for which it was intended for.
Ɣ 7KHLQVWDOOHUDQGV\VWHPVSHFLDOLVWVKDOOVDIHJXDUGDJDLQVWOHDNDJHLQDFFRUGDQFHZLWKORFDOSLSH¿WWHU
and electrical codes. The following standards may be applicable, if local regulations are not available.
International Organization for Standardization: (ISO 5149 or European Standard, EN 378).
No part of this manual may be reproduced in any way without the expressed written consent of
Johnson Controls Inc.
Ɣ This heat pump air conditioning unit will be operated and serviced in the United States of America
and comes with a full complement of the appropriate Safety, Danger, Caution, and Warnings.
Ɣ If you have questions, please contact your distributor or dealer.
Ɣ This manual provides common descriptions, basic and advanced information to maintain and service
this heat pump air conditioning unit which you operate as well for other models.
Ɣ This manual should be considered as a permanent part of the air conditioning equipment and should
remain with the air conditioning equipment.
Product Inspection upon Arrival
1. Upon receiving this product, inspect it for any damages incurred in transit. Claims for damage, either
DSSDUHQWRUFRQFHDOHGVKRXOGEH¿OHGLPPHGLDWHO\ZLWKWKHVKLSSLQJFRPSDQ\
2. Check the model number, electrical characteristics (power supply, voltage, and frequency rating), and
any accessories to determine if they agree with the purchase order.
3. The standard utilization for this unit is explained in these instructions. Use of this equipment for pur-
poses other than what it designed for is not recommended.
4. Please contact your local agent or contractor as any issues involving installation, performance, or
PDLQWHQDQFHDULVH/LDELOLW\GRHVQRWFRYHUGHIHFWVRULJLQDWLQJIURPXQDXWKRUL]HGPRGL¿FDWLRQVSHU-
formed by a customer without the written consent of Johnson Controls, Inc. Performing any mechan-
ical alterations on this product without the consent of the manufacturer will render your warranty null
and void.
3
SAFETY MESSAGE
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
Indicates information considered important, but not hazard-related (for example,
messages relating to property damage).
General Precautions
To reduce the risk of serious injury or death, read these instructions thoroughly and
follow all warnings or cautions included in all manuals that accompanied the product
and are attached to the unit. Refer back to these safety instructions as needed.
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damage or injury that might occur in an earthquake.
If the unit is not installed correctly, injuries may occur because of a falling unit.
Ɣ Use appropriate Personal Protective Equipment (PPE), such as gloves, protective goggles and electrical
protection equipment and tools suited for electrical operation purposes.
Ɣ When transporting, be careful when picking up, moving and mounting these units.
Although the controller may be packed using plastic straps, do not use them for transporting from one location to
another. Do not stand on or put any material on the controller.
Ɣ When installing the controller cabling to the units, do not touch or adjust any safety devices inside the indoor or
outdoor units. All safety features, disengagement, and interlocks must be in place and functioning correctly before
the equipment is put into operation. If these devices are improperly adjusted or tampered with in any way, a
serious accident can occur. Never bypass, wire around, or jump-out any safety device or switch.
Ɣ Use only Johnson Controls recommended, provided as standardized, or replacement parts.
Ɣ Johnson Controls will not assume any liability for injuries or damage caused by not following steps outlined or
GHVFULEHGLQWKLVPDQXDO8QDXWKRUL]HGPRGL¿FDWLRQVWR-RKQVRQ&RQWUROVSURGXFWVDUHSURKLELWHGDVWKH\«
- may create hazards which could result in death, serious injury or equipment damage;
- will void product warranties;
- PD\LQYDOLGDWHSURGXFWUHJXODWRU\FHUWL¿FDWLRQV
- may violate OSHA standards;
Take the following precautions to reduce the risk of property damage.
Ɣ Do not touch the main circuit board or electronic components in the controller or remote devices. Make sure that
dust and/or steam does not accumulate on the circuit board.
Ɣ When installing the unit in a hospital or other facility where electromagnetic waves are generated from nearby
medical and/or electronic devices, be prepared for Electromagnetic Interference (EMI). Do not install where
the waves can directly radiate into the electrical box, controller cable, or controller. Inverters, appliances, high-
frequency medical equipment, and radio communications equipment may cause the unit to malfunction. The
operation of the unit may also adversely affect these same devices. Install the unit at least 10 ft. (approximately
3m) away from such devices.
Ɣ Locate the wireless controller at a distance of at least 3 ft. (approximately 1m) between the indoor unit and electric
OLJKWLQJ2WKHUZLVHWKHUHFHLYHUSDUWRIWKHXQLWPD\KDYHGLI¿FXOW\UHFHLYLQJRSHUDWLRQFRPPDQGV
Ɣ If the wired controller is installed in a location where electromagnetic radiation is generated, make sure that the
wired controller is shielded and cables are sleeved inside conduit tubing.
Ɣ ,IWKHUHLVDVRXUFHRIHOHFWULFDOLQWHUIHUHQFHQHDUWKHSRZHUVRXUFHLQVWDOOQRLVHVXSSUHVVLRQHTXLSPHQW¿OWHU
Ɣ During the test run, check the unit’s operation temperature. If the unit is used in an environment where the
temperature exceeds the operation boundary, it may cause severe damage. Check the operational temperature
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boundary of 35° to 104°F (0 to 40°C).
Ɣ Read installation and appropriate user manuals for connection with PC or peripheral devices. If a warning window
appears on the PC, the product stops, does not work properly or works intermittently, immediately stop using the
equipment.
4
Installation Precautions
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explosion resulting in serious injury or death:
Ɣ ,IWKHUHPRWHVHQVRUVDUHQRWXVHGZLWKWKLVFRQWUROOHUWKHQGRQRWLQVWDOOWKLVFRQWUROOHU«
- In a room where there is no thermostat.
- Where the unit is exposed to direct sunshine or direct light.
- Where the unit will be in close proximity to a heat source.
- Where hot/cold air from the outdoors, or a draft from elsewhere (such as air vents, diffusers or grilles) can affect
air circulation.
- In areas with poor air circulation and ventilation.
Ɣ Perform a test run using the controller to ensure normal operation. Safety guards, shields, barriers, covers, and
protective devices must be in place while the compressor/unit is operating.
'XULQJWKHWHVWUXQNHHS¿QJHUVDQGFORWKLQJDZD\IURPDQ\PRYLQJSDUWV
After installation work for the system has been completed, explain the “Safety Precautions,” use, and maintenance
of the unit to the customer according to the information in all manuals that accompanied the system. All manuals and
warranty information must be given to the user or left near the Indoor Unit.
Electrical Precautions
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explosion resulting in serious injury or death:
Ɣ Only use electrical protection equipment and tools suited for this installation.
Ɣ Insulate the wired controller against moisture and temperature extremes.
Ɣ 8VHVSHFL¿HGFDEOHVEHWZHHQXQLWVDQGWKHFRQWUROOHU
Ɣ This equipment can be installed with a Ground Fault Circuit Breaker (GFCI), which is a recognized measure for
added protection to a properly grounded unit. Install appropriate sized breakers / fuses / overcurrent protection
switches, and wiring in accordance with local, state and NEC codes and requirements. The equipment installer is
responsible for understanding and abiding by applicable codes and requirements.
Ɣ Communication cabling shall be a minimum of 18-Gauge, 2-Conductor, Stranded Copper. Shielded cable must be
considered for applications and routing in areas of high EMI and other sources of potentially excessive electrical
noise to reduce the potential for communication errors. When shielded cabling is applied, proper bonding and
termination of the cable shield is required as per Johnson Controls guidelines. Plenum and riser ratings for
communication cables must be considered per application and local code requirements.
Ɣ The polarity of the input terminals is important, so be sure to match the polarity when using contacts that have
polarity.
Ɣ Highly dangerous electrical voltages may be used in this system. Carefully refer to the wiring diagram and these
instructions when wiring. Improper connections and inadequate grounding can cause serious injury or death.
Ɣ Before installing the controller or remote devices, ensure that the indoor and outdoor unit operation has been
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outdoor units. Otherwise, water leakage or electrical breakdown may result.
Ɣ Do not open the service cover or access panel to the indoor or outdoor units without turning OFF the main
power supply. Before connecting or servicing the controller or cables to indoor or outdoor units, open and tag all
disconnect switches. Never assume electrical power is disconnected. Check with a meter and equipment.
Ɣ Use an exclusive power supply at the controller’s rated voltage.
Ɣ Be sure to install circuit breakers (ground fault interrupter, isolating switch, molded case circuit breaker, and so
IRUWKZLWKWKHVSHFL¿HGFDSDFLW\(QVXUHWKDWWKHZLULQJWHUPLQDOVDUHWLJKWHQHGVHFXUHO\WRUHFRPPHQGHGWRUTXH
VSHFL¿FDWLRQV
Ɣ Clamp electrical wires securely with a cord clamp after all wiring is connected to the terminal block. In addition, run
wires securely through the wiring access channel.
Ɣ When installing the power lines, do not apply tension to the cables. Secure the suspended cables at regular
intervals, but not too tightly.
Ɣ Make sure that the terminals do not come into contact with the surface of the electrical box. If the terminals are too
close to the surface, it may lead to failures at the terminal connection.
Ɣ Do not clean with, or pour water into, the controller as it could cause electric shock and/or damage the unit. Do not
use strong detergent such as a solvent. Clean with a soft cloth.
Ɣ Check that the ground wire is securely connected. Do not connect ground wiring to gas piping, water piping,
lighting conductor, or telephone ground wiring.
5
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This installation manual only addresses CCWEB01. Refer to the respective operation manuals for each component
in the system.
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It is not necessary for permanent PC to be installed.
(2) Only a touchscreen tablet running Windows
®
7 or 8 can be used with this product.
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(4) It is recommended to connect no more than three (3) CCWEB01 adapters to a single remote PC/tablet.
* When utilizing CCWEB01 from plural computers, unify all the settings of time, time zone and DST.
* Among the computer connected to CCWEB01, the time, time zone and DST of the computer with the
smallest IP address is used.
CCWEB01
CCWEB01 2nd device
3rd device
Internet
External input points (Up to 8)
External output points (Up to 3)
Indoor unit
Indoor unit Indoor unit
Outdoor unit Outdoor unit
Outdoor unit
CCWEB01
Outdoor unit
Remote PC
(3)(4)
Local PC
(1)
Windows
®
Tablet
(2)(3)
Windows
®
Tablet
(2)(3)
6
3. Outer Dimensions
4. Brand Label
Figure 3.1 Outer Dimensions
Select the accessory brand label according to the production order. (HITACHI or YORK)
Attach the accessory brand logo label to this area.
Figure 4.1 Brand Label Area
Power Supply SW
For LAN
For H-LINK
For External Input For External Output
9-7/16 (240) 2-11/16 (68)
6-1/16 (154)
This Area
(Unit: inch (mm))
CCWEB01
7
The name of each part for this controller is shown in Figure 5.1 and Figure 5.2.
Figure 5.1 Names of Parts (1)
Figure 5.2 Names of Parts (2)
* When turning ON the power supply switch, push “-” mark (upper side). And when turning OFF the power supply switch, push
“o” mark (lower side). Please note that as long as power is supplied, CCWEB01 is electrically ON even if it is turned OFF.
Fastener Screws for Top Cover
(M3)
POWER:
Power Supply LED Indicator
(Green)
This indicator is lit when the
power supply of the controller is
turned ON.
H-LINK:
H-LINK Condition LED Indicator
(Yellow)
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communicating with the air
conditioning units
LAN:
LAN Condition LED Indicator
(Orange)
This LED is illuminated when a
OLQNLVHVWDEOLVKHGDQGÀDVKHV
during periods of communication.
ERROR:
Fault LED Indicator (Red)
This indicator is illuminated or
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on CCWEB01.
RS-422/485:
RS-422/485 Condition LED
Indicator (Yellow)
This indicator is not used.
RS-232C:
RS-232C Condition LED Indicator
(Yellow)
This indicator is not used.
Fastener Screws for Top Cover
(M3)
Power Supply Switch
This is Power Supply ON/OFF
of CCWEB01.
RS-232C Connector
This part is not used.
LAN Connector
This is the connection from
the management computer.
Grommet for Power Cable
This is the connection point
for the power supply cable.
M3 screw Terminal for External Input
It is used to connect with external devices.
M3 screw Terminal for External Output
It is used to connect with external devices.
M3 screw Terminal for
RS-422/485
This part is not used.
M3 screw Terminal for H-LINK.
Connect with air conditioning units.
Mark
6SHFL¿FDWLRQ
POWER
Power Supply Indicator (Green)
H-LINK
,QGLFDWRUÀDVKLQJZKHQ+/,1.&RPPXQLFDWLRQ<HOORZ
LAN
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RS-232C
This indicator is not used.
RS-422/485
This indicator is not used.
ERROR
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Name
6SHFL¿FDWLRQ
Indication of
Communication Condition
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Indication of
Communication Speed
Indicator is lit when Communication Speed is 100M and is turned OFF when 10M (Yellow).
Table 5.2 LED Indicator for LAN Connector
Table 5.1 LED Indicator for System Condition
CCWEB01
5. Part Names and Functions
8
Figure 5.3 Names of Inner Parts
Table 5.3 SW2 “OPTION” Setting upon Startup and 7-segment LED for Condition Display
No.
Setting for
SW2
OPTION
Condition of
Setting
7-Segment
LED
Contents of
Setting
Application
1
Pins 1-8
All OFF
Self-Checking
Mode
When turning ON the power supply with the
setting shown on the left, self-checking will
be initiated.
By setting pins 1-8 and pressing on the SW5
“OPTION” switch, an operation check on
each communication port and DSW will be
performed.
2
Only Pin 1
ON
Normal Mode
Only the number 1 pin has been set to ON
at the factory. Perform the run test with this
setting. It will read: “00” after completion
of the initialization setting (connection
FRQ¿UPDWLRQ
ON
1 2 3 4 5 6 7 8
ON
1 2 3 4 5 6 7 8
Figure 5.3 shows a CCWEB01 with the top cover removed. The name of each part is shown below.
For connecting methods, refer to [7.3 Electrical Wiring Connection], and for setting DSW refer to [7.4 Switch Setting
Procedures].
Ground Terminal (EARTH)
Make sure to ground.
Power Supply Terminal
(HOT, COM)
Connect the power supply
line.
Screw Hole for mounting to
wall surfaces (4 pcs.)
Secure the M5 screw after
removing rubber feet.
7-segment LED
Indicates the operation
condition of this device.
SW6 (8 Poles DSW) “MODE”
This part is not used.
SW8 (2 Poles DSW) “422/485”
This part is not used.
SW9 (3 Poles DSW) “OUTPUT”
This SW is used for switching the
external output setting
(Dry Contact/Wet Contact).
SW2 (8 Poles DSW) “OPTION”
This DSW is used for an Optional
Function setting.
SW5 “OPTION” switch
This switch is used for setting
the self-checking mode.
Fuse (2 pcs.)
Fuse for Power Circuit
conservation.
SW7 (2 Poles DSW) “H-LINK”
This DSW is used when setting an
H-LINK communication circuit.
Fuse (1 pc.)
Fuse for H-LINK communication
Circuit.
SW4 "SD Release" PSW
This part is not used.
9
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and for LAN are shown in Tables 6.2 and 6.3.
Item 6SHFL¿FDWLRQ
Outer Dimension
(W x D x H)
9-7/16 x 6-1/16 x 2-11/16 inch
(240 x 154 x 68 mm)
Net Weight 3.1lb (1.4kg)
Installation Condition
For Indoor Installation Only
Applicable for Horizontal (Stationary) and
Vertical (Attached to Wall) Installation.
Rated Power Supply 24VAC ± 10%, 60Hz
Electrical Power Consumption 10W (Max.)
Ambient Temperature 32-104°F (0-40°C)
Ambient Humidity 20-85% (Non-condensing)
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Item
6SHFL¿FDWLRQ
Communication Unit Outdoor Unit, Indoor Unit
Communication Line Two wires, non-polar
Communication Method Half-duplex communications
Synchronization Method Start-Stop Synchronization
Communication Speed 9600 bps
Total Length of Connecting Cable 3281 feet (1000m) (Max.).
Connected Units (Qty.)
Outdoor Unit: Max. 64 Units, Indoor Unit: Max. 160 Units
* Max. 200 Units in total on the single H-LINK.
Central Controller Combinations
CCCA01, CCL01, CCM01
1. Indoor units must be installed with controllers to be accessible through
the central controller.
2. Up to a maximum of eight central controllers compatible with CCWEB01
can be used simultaneously on the H-Link II communication bus.
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®
)
Item
6SHFL¿FDWLRQ
Communication Unit Management Computer
Communication Line LAN (Ethernet
®
)
Communication Method IEEE 802.3 (10BASE-T/100BASE-TX)
Total Length of Connecting Cable 328.1 feet (100m) (Max.)
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10
This manual describes all the relevant steps from installation to Run Test of the CCWEB01 central controller.
The steps from the installation to the Run Test are shown in Table 7.1.
7. Installation Work
7.1 Select the Installation Location
Select a compatible location with the following conditions:
(1) Refer to Section “1. Safety Summary” of this installation manual.
(2) If installing horizontally, it must be on a stable location such as a table/desk.
2QD¿UPZDOOZKHUH&&:(%FDQEHVHFXUHO\LQVWDOOHGZLWK0VFUHZVLILQVWDOOLQJRQWKHZDOOYHUWLFDOO\
7.2 Installation Procedures
(1) Secure the service space as shown in Figure 7.1.
Step Item
Check
1 Select the Installation Location
Select the Installation Location for Installation Place
Selection
2 Installation Procedures
Installation Procedures and Note
3 Electrical Wiring Connection
Connection Details for Each Cable
4 Switch Setting Procedures
Each Switch and Setting Procedure
5 Run Test
Check-off
Figure 7.1 Service Space
Table 7.1 Installation Steps
2 inches
2 inches
2 inches
2 inches
8 inches
(50mm)
(50mm)
(50mm)
(200mm)
(50mm)
11
(2) Vertical Wall Installation
(a) When installing vertically, install with the terminal block toward the bottom.
Figure 7.2 Directions for Installing
(b) Remove all six rubber feet.
(c) Loosen the four screws securing the cover to remove the top cover. If the heads of the top cover
fastening screws are loosened to about 1/4 inch (5mm), you'll be able to remove the top cover.
(d) Firmly secure CCWEB01 to the wall with four M5 screws (not in the package) from inside CCWEB01.
(e) Reattach the top cover removed in step (c).
Figure 7.3 Removing Rubber Feet and Top Cover Figure 7.4 Dimensions for M5 Screw Position
Correct for Vertical Installation:
Terminal block is positioned along the bottom.
(c)
(b)
8-21/32 inch (220mm)
1-31/32 inch
(50mm)
Attach to the wall with four M5 screws.
CORRECT INCORRECT INCORRECT
12
7.3 Electrical Wiring Connections
(1) The following wiring connections are required for this controller: power wiring, control wiring (H-LINK) to air
conditioning units, and control wiring (LAN) to the management computer. Wiring for such as the control
cables (External Input/Output) to external device is necessary when connecting external devices. Always
HQVXUHWKDWWKHSRZHUVXSSO\LV2))EHIRUHDWWHPSWLQJWKLVRSHUDWLRQ
(2) Wiring Method
* Management computer, external device, HUB, wires and cables are not included in the package.
They need to be purchased separately.
Figure 7.5 Wiring Method
7DEOH(OHFWULFDO:LULQJ&RQQHFWLRQ6SHFL¿FDWLRQV
No. Type of Wiring 6SHFL¿FDWLRQ
Length
of Wiring
&DEOH6SHFL¿FDWLRQ
1
Power Supply
Cable
24VAC
ʊ
AWG 16 (1.25mm
2
) to
AWG 14 (2mm
2
)
2XWHUGLDPHQWHU¿QLVKLVXSWRPP
2
Earth Wiring ʊ
3
LAN Cable IEEE802.3 Compliance
328.1 feet
P
LAN Cable
Category 5 or better
4
H-LINK 5VDC
3281 feet
P
AWG 18 (0.75mm
2
) to
AWG 16 (1.25mm
2
)
5
External I/O
Input :DC24V 5mA
2XWSXW '&9P$
1640.5 feet
P
AWG 20 (0.5mm
2
) to
AWG 16 (1.25mm
2
)
(3) Before making any electrical wiring connections, WXUQ2))WKHSRZHUVXSSO\DQGDOORWKHUFRQWUROOLQJ
devices.
(4) To remove the top cover, loosen the four screws securing the cover. If the heads of the upper cover fastening
VFUHZVDUHORRVHQHGWRDERXWLQFKPPXQWLOWKH\ÀRDWLWZLOOEHSRVVLEOHWRUHPRYHWKHWRSFRYHU
Figure 7.6 Removing Top Cover
(4)
Outdoor unit
Indoor unit
Indoor unit
(Not in the package)
Management
computer
(Not in the package)
HUB
CCWEB01
4 5
(Not in the package)
External device
3
1 2
LAN(Ethernet
®
)
H-LINK
H-LINK
Outdoor unit
24V~
13
(5) Connect all wiring according to Table 7.3.
The screw sizes for all terminals are M3 and the tightening torque is 0.4lbf
·
ft (0.5N
·
m). In addition, the item
number (shown as No.) in Table 7.3 corresponds to the number in Table 7.2 from the previous page.
Type
Other End
for connection
No.
Electrical Wiring
Connection Procedure
Remarks
Power Line
Power Supply
(24VAC )
1
Connect the power source
cable to HOT and COM
terminals.
Earthing
2
Connect the ground cable
to EARTH terminal.
Communication
Cable
Management
Computer
(LAN)
3
Use a standard Ethernet
cable to connect the
controller to the local LAN
through a hub or Ethernet
switch.
Air Conditioners
(H-LINK)
4
Ɣ1RQSRODU
Ɣ&RQQHFWWKH+/,1.
communication cable
for the air conditioning
units.
External I/O
(IN1~8/OUT1~3)
5
Connect to External
Device.
Table 7.3 Electrical Wiring Connection Procedures
GROUND
COM
HOT
Screw Tightening Torque: 0.4lbf·ft (0.5N·m)
Secure Wiring with a Cable Tie and Cable
Tie Mount.
,QVHUWFDEOHXQWLOWKH¿WWLQJORFNV
Non-Polar
Screw Tightening Torque: 0.4lbf·ft (0.5N·m)
Screw Tightening Torque: 0.4lbf·ft (0.5N·m)
Similarly Similarly
14
Avoid parallel routing of the power and H-LINK cables for distances greater than 6 inches to minimize noise and
interference.
When parallel cable routing cannot be avoided, consider installing either cable in metal conduit or selecting
shielded cable for the H-LINK bus. When applying shielded cable, one end must be grounded.
Connection with External Device
*1) External input circuit is 24VDC applicable by using the pull-up resistor in the CCWEB01. The maximum
allowable amount of current from the CCWEB01 is 5mA. Pulse duration and pulse interval need to be set
to 500ms or longer when using external input with pulse input.
 :KHQFRQQHFWLQJWRH[WHUQDORXWSXWDSSO\UHOD\ZLWKIROORZLQJVSHFL¿FDWLRQV
- Rated voltage: 24VDC
- Rated current: 40mA or less
*3) Turn ON SW9 “OUTPUT” setting when using external output using a wet contact setting.
(6) Attach the top cover after completing the wiring connection. When attaching the top cover, ensure that the
direction of the top cover is correct as shown in Figure 7.7.
Figure 7.7 Attaching Top Cover
<Wiring Method>
Recommended Relay for External Output connection.
(1) OMRON Corporation Terminal Relay G6D-F4B (24VDC)
(2) Fuji Electrics Terminal Relay RS4N-DE
Fastener screws.
1
External Input
2
External Output
(dry contact setting)
3
External Output
(wet contact setting)
IN1
COM
IN2 IN3
COM
IN4 IN5
COM
IN6 IN7
COM
IN8
Contact point a
NOTICE
NOTE
24VDC
15
7.4 Switch Setting Procedures
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The switch setting is described in Table 7.4. In addition, depending on the site requirement (external output
ZLWKZHWFRQWDFWVHWWLQJWKHIDFWRU\VHWWLQJPD\QRWDSSO\DQGZLOOUHTXLUHUHFRQ¿JXUDWLRQ
Switch Usage
Factory
Setting
Remarks
SW2
(8 poles DSW)
“OPTION”
1
ON: Normal Operation Mode
OFF: Self-Checking Mode (With all the other Pins OFF)
ON
Refer to [8.2 Self-Checking
Mode] for more details.
2 OFF Fixed OFF Do not change it.
3 OFF Fixed OFF Do not change it.
4 OFF Fixed OFF Do not change it.
5 OFF Fixed OFF Do not change it.
6 OFF Fixed OFF Do not change it.
7 OFF Fixed OFF Do not change it.
8 ON: IP Address Initialization OFF
Refer to [8.4 Initialization of
IP Address Setting].
SW6
(8 poles DSW)
“MODE”
1 ON Fixed ON Do not change it.
2 OFF Fixed OFF Do not change it.
3 OFF Fixed OFF Do not change it.
4 OFF Fixed OFF Do not change it.
5 OFF Fixed OFF Do not change it.
6 OFF Fixed OFF Do not change it.
7 OFF Fixed OFF Do not change it.
8 OFF Fixed OFF Do not change it.
SW7
(2 poles DSW)
“H-LINK”
1
ON:
Terminating resistance on H-LINK circuit: Active
OFF:
Terminating resistance on H-LINK circuit: Inactive
OFF
When activating terminal
resistance on this controller,
ensure no other terminal
resistance exists on the
same H-LINK.
2
ON:
Protection Fuse for H-LINK transmission is available
(Short-Circuit)
OFF:
Protection Fuse for H-LINK transmission is unavailable
(Normal)
OFF
Refer to the notice
described below.
SW8
(2 poles DSW)
“RS-422/485”
1 OFF Fixed OFF Do not change it.
2 OFF Fixed OFF Do not change it.
SW9
(3 poles DSW)
“External Output”
1
ON:
External output 1 Wet Contact (24VDC ON) Setting
OFF:
External output 1 Dry Contact (24VDC OFF) Setting
OFF
Set ON when applying wet
contact setting.
2
ON:
External output 2 Wet Contact (24VDC ON) Setting
OFF:
External output 2 Dry Contact (24VDC OFF) Setting
OFF
Set ON when applying wet
contact setting.
3
ON:
External output 3 Wet Contact (24VDC ON) Setting
OFF:
External output 3 Dry Contact (24VDC OFF) Setting
OFF
Set ON when applying wet
contact setting.
SW5 (PSW) switch
“OPTION”
This switch is used for self-checking mode. -- --
The procedure for setting each switch is as follows:
(a) Turn OFF the power switch of the CCWEB01, and remove the top cover after checking that the LED is OFF.
(b) Modify the Switch setting.
(c) Reinstall the top cover and turn ON the power.
Table 7.4 Switch Setting
In the event of a failed H-LINK fuse, turning ON pin 2 of switch SW7 will restore the connection. *WITH THIS
SETTING, THE CIRCUIT WILL BE WITHOUT FUSED PROTECTION.
NOTE
16
7.5 Test Run
(1) Turn all the air conditioners ON. Check that the Test Run for each unit is completed to ensure proper operation.
(2) Turn ON the Power Supply.
(3) Turn ON the CCWEB01.
POWER LED indicator will illuminate.
LAN LED indicator will illuminate.
ERROR LED will illuminate only 1 second upon start up, then it will turn OFF (when an anomaly is detected, it will
ÀDVK21DQG2))
The CCWEB01 will complete start up within approximately 1 minute to start checking connections. While
FKHFNLQJFRQQHFWLRQVWKHVHJPHQW/('ZLOOLQGLFDWH³&´DQG(5525/('ZLOOÀDVKHYHU\VHFRQGV
Wait for the completion of the connection check.
This step will take approximately 20 minutes. The 7-segment LED will indicate “00” and the ERROR LED will be
OFF.
(4) Start the management application from the computer.
Ɣ6WDUWWKH:HEEURZVHU,QWHUQHW([SORUHU
Ɣ,QSXWWKH,3$GGUHVVRIWKLVGHYLFHLQWKHDGGUHVVFROXPQRIWKHEURZVHUWRDFFHVV
(5) Refer to the operation manual of CCWEB01 for further information about operations after management application
has started up.
8.1 LED Indicator
This section describes how each of the LED indicators are shown to indicate normal/abnormal conditions.
LED Conditions Condition for LED ON Condition for LED OFF Remarks
POWER Power
- Power ON
- In Process of data back up
- Power OFF
- After data backup process
completion
H-LINK
H-LINK
Communication
- When data is being received on H-LINK
- When data is being transmitted on
H-LINK
- When data is not being received on
H-LINK
- When data is not being transmitted
on H-LINK
RS-422/485
RS-422/485
Communication
- When data is being received on
RS-422/485
- When data is being transmitted on
RS-422/485
- When data is not being received on
RS-422/485
- When data is not being transmitted
on RS-422/485
Not used
RS-232C
RS-232C
Communication
- When data is being received on RS-232C
- When data is being transmitted on
RS-232C
- When data is not being received on
RS-232C
- When data is not being transmitted
on RS-232C
Not used
LAN LAN Communication
- Upon establishment of communication on
LAN
- When data is being received/transmitted
on LAN
- When data is not being received/
transmitted on LAN
ERROR Software in Process Refer to Table 8.2.
Table 8.1 Conditions for each LED indicator
8. Service and Maintenance
17
Condition
Condition for LED ON
and its contents
Condition for indicator OFF ERROR LED
7-Segment
LED
Priority for
indication
DSW
Loading Error
DSW setting is incorrect. DSW setting is correct. OFF
1
Software
Start up Error
Error is detected on the software
No error is detected on the
software.
ON
2
Memory
Check Error
(FlashROM)
Error is detected during
FlashROM check
FlashROM Check is properly
completed.
ON
3
Checking
Memory
(FlashROM)
While FlashROM checking FlashROM Check is completed. OFF
4
Memory
Check Error
(SDRAM)
Error is detected during SDRAM
check
SDRAM Check is properly
completed.
ON
5
Checking
Memory
(SDRAM)
While SDRAM checking SDRAM Check is completed. OFF
6
Memory
Check Error
(EEPROM)
Error is detected during EEPROM
check
EEPROM Check is properly
completed.
ON
7
File System
Error
(UURULVGHWHFWHGGXULQJ¿OH
system check
File System Check is properly
completed.
ON
8
Application
Startup
Immediately after startup of the
application by turning the power
ON with self check mode or
normal mode.
1 second after the condition on
the left occurred.
ON for
1 second
9
H-LINK
Initialization
Error
Error is detected while H-LINK
communication port initialization
after application startup by turning
the power ON.
Initialization of H-LINK
Communication port is properly
completed.
ON
10
Inner
Database
Error
Error is detected during inner
database check while system
initialization after application
startup by turning power ON.
Inner data base checking is
properly completed.
Repeated
ON/OFF for
1 second each
11
System
Initialization
While system initialization process
after application startup by turning
the power ON.
System initialization is completed. OFF
12
Air
Conditioners
Connection
Check Error
Communication check cannot be
completed within 20 minutes after
application start up by turning
power ON with normal mode
setting.
Connection check with air
conditioning units is completed.
WLPHÀDVKLQJ
after OFF for
1 second
13
Checking
Connection
with Air
Conditioners
While checking connection with air
conditioning units after application
startup by turning power ON with
normal mode setting.
Connection check with air
conditioning units is completed.
WLPHÀDVKLQJ
after OFF for
5 seconds
14
Air
Conditioners
Connection
Error
Error is detected in communication
with one or more air conditioning
units after connection checking.
Communication with all detected
air conditioning units is in a stable
state.
WLPHÀDVKLQJ
after OFF for
3 seconds
15
In Proper
Operation*
None of the above meets the
condition of the controller after
application startup by turning
power ON with normal/self-
checking mode setting.
Condition of this controller meets
one or more of conditions above.
OFF
16
Table 8.2 Contents and Indication of ERROR LED and 7-segment LED
* After indicating “C0” for checking connection, the 7-segment LED will display “00” upon entering the normal operation
VWDWH,IRQHRUPRUHDLUFRQGLWLRQLQJXQLWVLGHQWL¿HGRQSUHYLRXVFRQQHFWLRQYHUL¿FDWLRQDUHQRWGHWHFWHGLQWKHFXUUHQW
status check (upon recovery from power failure), “0E” will be displayed on the 7-segment LED indicating a connection
error after displaying “00” for three minutes.
Refer to Table 8.5: Troubleshooting.
18
8.2 Self-Checking Mode
This section describes the procedures for checking each function item in self-checking mode.
No.
SW2 “OPTION” DSW
Setting
Setting
Condition
7-Segment LED Display
Checking
Item
Description
Beginning Normal
Error
detected
1
ON
1 2 3 4 5 6 7 8
Pin 1 and 2
ON
H-LINK
Communication
Check the
communication status
on H-LINK
2
ON
1 2 3 4 5 6 7 8
Only Pin 3
ON
Ethernet
®
Communication
Check the
communication status
on Ethernet
®
.
Select the IP Address of
this device 192.168.0.3,
then check.
3
ON
1 2 3 4 5 6 7 8
Pin 1, 2 and 3
ON
SW2
“OPTION”
Read
Check if SW2 “OPTION”
is read correctly.
After starting diagnosis,
turn all Pins OFF, then
turn them ON one after
DQRWKHU3LQ21ĺ
3LQ2))ĺ3LQ21ĺ
3LQ2))3LQ21ĺ
8 Pin OFF).
If 30 seconds after
starting diagnosis, all
pins don’t illuminate, 7E
will be displayed.
4
ON
1 2 3 4 5 6 7 8
Only Pin 4
ON
SW5
“MODE”
Read
Check if SW5 “MODE”
is read correctly.
After starting diagnosis,
turn all pins OFF, then
turn them ON one after
DQRWKHU3LQ21ĺ
3LQ2))ĺ3LQ21ĺ
3LQ2))3LQ21ĺ
8 Pin OFF).
If 30 seconds after
starting diagnosis, all
pins don’t illuminate, 8E
will be displayed.
5
ON
1 2 3 4 5 6 7 8
Pin 2 and 4
ON
LED light Check
Check if the LED and
7-segment LED are
illuminating correctly.
*1: When performing the Read check for DSW, take note of the setting condition to be able to return to the original condition.
'RQRWSHUIRUPDQ\VHOIFKHFNLQJZLWKDQ\VHWWLQJRWKHUWKDQVSHFL¿HGDERYH
(1) Turn OFF the power to the CCWEB01.
(2) Remove all cables and wiring connected to the CCWEB01, including H-LINK, LAN cable and any inputs /
outputs that have been applied.
(3) Set all pins for SW2 “OPTION” OFF, and turn the power ON. (Refer to Item number one in Table 5.3.)
(4) Self-checking will be initiated. (Check if the 7-segment LED is indicating self-checking mode in Table 5.3.)
(5) Check each function by switching pin settings for SW2 “OPTION” as shown in Table 8.3.
(6) Each check procedure will start upon pressing down the SW5 “OPTION” switch after setting the SW2
“OPTION”.
(7) Upon completing self-checking, turn the power to the CCWEB01 OFF, and set the SW2 “OPTION” as set
before self-checking, and turn ON CCWEB01.
Table 8.3 DSW Setting and Checking Contents in Self-Checking Mode
19
Table 8.3 Troubleshooting
8.3 Troubleshooting
This chapter describes methods for troubleshooting. Do not proceed unless the power is turned OFF.
No. Condition Check Items Action
1 The CCWEB01 does not
operate even after turning the
power ON.
Is the power line connected to the
CCWEB01?
Connect power line to the CCWEB01.
Is the power to the CCWEB01 turned
ON?
Turn the power of the CCWEB01 back
ON.
Is the supplied voltage adequate?
Measure the power voltage. If the value
is out of the range of 24VAC±10%,
check the writing and wiring method.
Are both power fuses in proper
condition?
Replace with new fuses if they are
blown.
Is POWER LED illuminated?
There can be a defect in the CCWEB01
if the POWER LED is not illuminated
without meeting conditions described
above. Contact your distributor or
contractor.
Does ERROR LED and/or 7-segment
LED show one of the following?
There is an incorrect DSW (DIP Switch)
setting. Turn the power OFF and check
that all the LED indicator are turned
OFF. Then, check the DSW setting
again by referring to Table 7.4 and turn
the power ON.
Does ERROR LED and/or 7-Segment
LED show one of the following?
The CCWEB01 module could be
defective.
Contact your distributor or contractor.
2 The CCWEB01 does not
complete connection check.
Is H-LINK wiring connected to the
CCWEB01?
Connect H-LINK wiring to the
CCWEB01.
Is the setting for terminal resistance
on the H-LINK wiring adequate?
Use single terminal resistance on
H-LINK wiring.
Is the address setting for the air
conditioning units consistent?
Modify the address setting according to
the installation and operation manual of
air conditioning unit.
Is H-LINK wiring connected properly?
Ensure that all wiring is properly
completed.
Are all air conditioning units
connected to the CCWEB01 turned
ON?
Turn ON all the air conditioning units
connected to the CCWEB01.
,VWKHVSHFL¿HGFDEOHUHIHUWR7DEOH
7.2) in use?
Use the following cable:
- Recommended Size: AWG18~16
- Total length: 3281 feet (Max.)
Does ERROR LED and/or 7-Segment
LED show one of the following?
Wait for completing connection checks.
If the 7-segment LED shows “CE”,
which indicates a communication error,
then check the wiring and address
setting to perform the connection check
again.
Is the H-LINK LED remaining ON/
OFF?
- Check if the H-LINK wiring is correctly
connected.
- If the H-LINK circuit protection fuse is
blown, after clearing the fault, set Pin
2 ON SW7 “H-LINK”.
- If the condition does not meet the
conditions described above, there can
be a defect in the controller. Contact
your distributor or contractor.
ERROR LED
7-Segment
LED
2QHÀDVKLQJSHU
5 seconds
CO
ERROR LED 7-Segment LED
ON
E0/E1/E2/E5/E6/HE
Repeated ON/OFF
for 1 second each
tE
ERROR LED 7-Segment LED
OFF
E
20
Table 8.3 Troubleshooting (Continued)
No. Condition Check Items Action
3 The CCWEB01 does
not connect with the
management computer.
Is the LAN cable connected to
CCWEB01?
Connect LAN cable to CCWEB01.
&KHFNWKHFRQQHFWRU¿W
Is the LAN cable connected to the
management computer?
Connect LAN cable to the management
FRPSXWHU&KHFNWKHFRQQHFWRU¿W
,VWKH,3DGGUHVVRI&&:(%VSHFL¿HG
in the management computer?
The default IP address is 192.168.0.3.
Adapt the default address by following
6HFWLRQZKHQWKHPRGL¿HGDGGUHVV
is lost.
Is the power of HUB ON?
Turn the HUB ON.
,V/$1ZLULQJXVLQJWKHVSHFL¿HGFDEOH
(refer to Table 7.2)?
Use the following cable.
- Category 5 or more
- Total length: 3281 feet or less
Use the straight cable and connect to
the management computer via HUB.
Does the LAN wiring appear to be in
normal condition?
(This means, is there any unusual wear
or damage?)
Replace with new Cable.
Is the management computer in normal
condition?
Replace with new computer.
Does the LAN cables run in close
proximately to the power cable?
Maintain a distance of at least 6 inches
between the LAN cable and the power
source cables.
Is the LAN LED OFF?
If the management computer and LAN
wiring appear in the normal condition,
there could be a defect in CCWEB01.
Contact your distributor or contractor.
Is there an incorrect DSW (DIP Switch)
setting?
,I'6:VHWWLQJZDVPRGL¿HGFKHFN
again by referring to Table 7.4.
4 Air conditioners cannot be
controlled by management
computer.
Does the ERROR LED and/or 7-Segment
LED show one of the following ?
Communication is not properly
established.
Check the wiring connection for air
conditioning units and H-LINK.
Are all of air conditioners connected to
CCWEB01 turned ON?
Turn ON all of air conditioners
connected to CCWEB01.
Is the setting for terminal resistance on
H-LINK wiring adequate?
Use single terminal resistance on
H-LINK wiring.
Is the address setting of the air
conditioners consistent?
Modify address setting according to the
installation and operation manual of air
conditioner.
Is H-LINK wiring connected properly?
Check H-LINK wiring connection.
Is H-LINK wiring running along the power
line?
Maintain a distance of at least 6 inches
between the H-LINK wiring and the
power cable from the main power
source.
,VWKHVSHFL¿HGFDEOHUHIHUWR7DEOH
in use?
Use the following cable:
- Recommended Size: AWG 18~16
- Total length: 3281 feet (Max)
Does the H-LINK LED remain OFF?
Check H-LINK wiring connection.
Does the H-LINK LED remain ON?
There could be a defect in the
CCWEB01.
Contact your distributor or contractor.
ERROR LED 7-Segment LED
2QHÀDVKLQJSHU
3 seconds
OE
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York Web-enabled Central Controller Installation guide

Type
Installation guide

York Web-enabled Central Controller lets you control your home's heating and cooling system from anywhere, using your smartphone, tablet, or computer. With the user-friendly interface, you can easily adjust temperatures, change fan speeds, and set schedules to optimize comfort and energy savings. The controller also sends alerts and notifications to your mobile device, keeping you informed about the status of your HVAC system.

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