OWNER’S MANUAL OM-154 299J
2013−04
Use above FORM number when ordering extra manuals.
RCC-5, RCC-14 And RCC-6M
DANGER! − Indicates a hazardous situation which, if not
avoided, will result in death or serious injury. The pos-
sible hazards are shown in the adjoining symbols or
explained in the text.
Beware of electric shock from wiring. Disconnect input
power before installing this kit. Reinstall all panels and
covers.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible ha-
zards are shown in the adjoining symbols or explained in
the text.
Wear safety glasses with side shields.
NOTICE
Indicates statements not related to personal injury.
Indicates special instructions.
CALIFORNIA PROPOSITION 65 WARNINGS
Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and,
in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to the state of California to cause cancer, birth defects, or other reproductive harm.
Wash hands after use.
SECTION 1 − INSTALLATION AND OPERATION
. The RCC (Rotary Current And Contactor Control) is equipped with a 14-pin or a 5-pin plug for connection to the welding power source. Contact
your local distributor for correct adapter if plug does not mate with receptacle on welding power source.
! Be sure remote control is
turned all the way off before
turning on or off the welding
power source.
1 RCC (Rotary Current And
Contactor Control)
2 Velcro Straps
3 Torch
Secure control to torch with velcro
straps.
4 14-Pin, 5-Pin Or 6-Pin Plug
PLG2
Connect PLG2 to matching recep-
tacle on welding power source as
follows: align keyway, insert plug,
and tighten threaded collar.
5 Current And Contactor
Control Actuator
Begin turning actuator in the In-
crease direction as shown to close
contactor, and energize the weld-
ing power source. Continue turning
actuator to increase current level
up to that set on the welding power
source Current Control.
Turn actuator in the Decrease di-
rection as shown to reduce the cur-
rent output to zero, and turn off the
contactor.
Ref. 157 463-B
1
2
3
4
5
Increase
Decrease
Figure 1-1. Installing And Operating An RCC Control
OM-154 299 Page 2
SECTION 2 − ELECTRICAL DIAGRAMS
SA-157 613
Figure 2-1. Circuit Diagram For RCC-5 Control Figure 2-2. Circuit Diagram For RCC-14 Contro
l
SA-151 313-A
Figure 2-3. Circuit Diagram For RCC-6M Control
208 592-A
OM-154 299 Page 3
SECTION 3 − PARTS LIST
1
2
3
4
5
Figure 3-1. Complete Assembly (RCC-14 Shown)
6
6
7
8
9
11
12
151 312-K / 157 995-F
Description
Part
No.
Dia.
Mkgs.
Quantity
Model RCC-14
151 086
Item
No.
1 PLG2 144 310 Housing Plug+Pins (Service Kit) 1...... ..... .... .................................
2 151 146 Cable, shld no 22ga 5/c crm xlpe jkt 26.5’.................. .... .............................
3 215 030 Tubing, htshnk clr .245/ .255 dia 1.................. .... .................................
4 209 313 Conn, rect cst-100 ii skt 26−22ga .050od tin 5.................. .... .......................
5 209 314 Conn, rect cst-100 ii 5skt plug cable 1.................. .... ..............................
6 155 144 Handle (Service Kit) 1.................. .... ............................................
7 216 384 Screw, 006-32 x .50 oval hd stl pln 3.................. .... ...............................
8 239 648 Circuit Card Assy, RCC (RoHS) 1.................. .... ..................................
9 154 009 Actuator Assy 1.................. .... ..................................................
11 163 503 Strip, mylar .005 x .875 x .875 1................. .... ...................................
12 155 146 Sponge, .060 x 1.000 wide x 4.000 1................. .... ...............................
BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.
OM-154 299 Page 4
2
3
4
5
6
1
7
8
Figure 3-2. Complete Assembly (RCC-5 Shown)
9
9
10
12
11
14
15
157 614-K / Ref. 157 995-E
Description
Part
No.
Dia.
Mkgs.
Quantity
Model RCC-5
157 365
Item
No.
1 PLG2 039 273 Conn, circ ms/met 5pin size 16s plug cable solder 1...... ..... .... .................
2 070 584 Tubing, gl acryl .129 - .141 id #9xspool yel fa1 1.................. .... .....................
3 039 685 Conn, circ ms/met clamp str rlf size 16−16s .562od 1.................. .... ................
4 176 088 Tubing, plstc pvc blk .250 id x .375 od x .500 1.................. .... ......................
5 151 146 Cable, shld no 22ga 5/c crm xlpe jkt 26.5’.................. .... .............................
6 215 030 Tubing, htshnk clr .245/ .255 dia 1.................. .... ..................................
7 209 313 Conn, rect cst-100 ii skt 26−22ga .050od tin 5.................. .... .......................
8 209 314 Conn, rect cst-100 ii 5skt plug cable 1.................. .... ..............................
9 155 144 Handle (Service Kit) 1.................. .... ............................................
10 216 384 Screw, 006-32 x .50 oval hd stl pln 3................. .... ...............................
11 239 648 Circuit Card Assy, RCC (RoHS) 1................. .... .................................
12 154 009 Actuator Assy 1................. .... ..................................................
14 163 503 Strip, mylar .005 x .875 x .875 1................. .... ...................................
15 155 146 Sponge, .060 x 1.000 wide x 4.000 1................. .... ...............................
BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.
OM-154 299 Page 5
Figure 3-3. Complete Assembly (RCC-6M Shown)
263 541-A
1
2
3
4
9
5
7
6
8
4
Description
Part
No.
Dia.
Mkgs.
Quantity
Model RCC-6M
Item
No.
1 208 594 Cord Set, 13 ft 3 in. (includes) 1.................. .... ...................................
1 219 989 Cord Set, 26 ft 6 in. (includes) 1.................. .... ...................................
2 208 679 Conn, housing with plugs 1.................. .... .....................................
3 215 030 Tubing, htshnk clr .245/ .255 dia 1.................. .... ................................
4 155 144 Handle (Service Kit) 1.................. .... ............................................
5 216 384 Screw, 006-32 x .50 oval hd stl pln 3.................. .... ...............................
6 239 648 Circuit Card Assy, RCC (RoHS) 1.................. .... .................................
7 154 009 Actuator Assy 1.................. .... ..................................................
8 163 503 Strip, mylar .005 x .875 x .875 1.................. .... ...................................
9 155 146 Sponge, .060 x 1.000 wide x 4.000 1.................. .... ...............................
BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.
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Miller RCC-5 Owner's manual
- Type
- Owner's manual
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