Chore-Time MV1862B LINEAR-LIFT™ Cable Operating instructions

Type
Operating instructions

Chore-Time MV1862B LINEAR-LIFT™ Cable to Chain Retrofit Instruction

The Chore-Time MV1862B LINEAR-LIFT™ Cable is a device that can be used to convert a cable-driven linear lift system to a chain-driven system. This can be useful for a variety of reasons, such as increasing the strength and durability of the system, or reducing maintenance requirements.

The MV1862B is a complete kit that includes all of the necessary parts and instructions to perform the conversion. The kit includes two sprocket sub-assemblies, two 1/4-20 x 2.25 socket head cap screws, two chain connecting rods, two connecting links, and two drive chains.

Chore-Time MV1862B LINEAR-LIFT™ Cable to Chain Retrofit Instruction

The Chore-Time MV1862B LINEAR-LIFT™ Cable is a device that can be used to convert a cable-driven linear lift system to a chain-driven system. This can be useful for a variety of reasons, such as increasing the strength and durability of the system, or reducing maintenance requirements.

The MV1862B is a complete kit that includes all of the necessary parts and instructions to perform the conversion. The kit includes two sprocket sub-assemblies, two 1/4-20 x 2.25 socket head cap screws, two chain connecting rods, two connecting links, and two drive chains.

Linear Lift
Cable to Chain Retrofit Instruction
Kit Part No. 50558-Series
.
The employees of Chore-Time Equipment would like to thank your for your recent Chore-Time
purchase. If a problem should arise, your Chore-Time distributor can supply the necessary
information to help you.
Chore-Time Equipment
A Division of CTB, Inc.
P.O. Box 2000 • Milford, Indiana 46542-2000 • U.S.A.
Phone (574) 658-4101 • Fax (877) 730-8825
Email: [email protected] Internet: http//www.ctbinc.com
MV1862BJune 2006
Step by Step Changeover Cable to Chain Retrofit Instruction
2
MV1862B
1. Remove the Linear-Lift
Cover.
2. Remove the cables from the Brass Nut by pulling the cable stops (against the
Brass Nut) toward the Motor end, until the cables are removed completely from
the unit. Set them aside for spares.
3. Remove the 6 Bolts & Flange Nuts shown in Figure 1. This will allow the
removal of the Swivel Support Bracket (Item 3).
Retain all Hardware…it will Be Re-used
4. Using a Hammer and Punch, or Screwdriver, loosen the 3/4" Stamped Lock Nut
(Item 2, Figure 2) by spinning it counter-clockwise as shown. You can now
remove the Pulley Sub-assembly. Repeat the same procedure to remove the sec-
ond Pulley Sub-Assembly.
Step by Step Changeover
Note:
Item Description
1Bolt
2 Flange Nut
3 Swivel Support Bracket
Figure 1. Removing Swivel Support
Bracket
2
3
1
Item Description Notes
1 Screw Driver (or Punch)
2 3/4" Stamped Lock Nut
3 Pulley Sub-assembly Incl. in Kit
Figure 2. Removing Swivel Support Bracket
1
2
3
Cable to Chain Retrofit Instruction Step by Step Changeover
MV1862B
3
5. Replace the Pulley Sub-assembly with the Sprocket Sub-assembly (Item 1, Fig-
ure 3). Make sure that the Grease Zerk (Item 2) is toward the inside as shown.
Tighten down the 3/4" Stamped Lock Nut with a Hammer and Screw Driver (or
Punch).
Make sure that the Teeth on the 3/4" Stamped Lock Nuts are toward the
Sprocket Sub-assembly as shown in the Detail in Figure 3. Repeat the same for
the second Pulley Sub-assembly making sure that the Grease Zerk is to the
inside (See Figure 4).
6. Re-install the Swivel Support Bracket (Item 1, Figure 4) using the Nuts and
Bolts (Items 2, and 3) removed in Step 3.
Important!
Item Description Notes
1 Sprocket Sub-assembly Incl. in Kit
2 Grease Zerk (toward inside)
3 3/4" Stamped Lock Nut
Figure 3. Attaching the Sprocket Sub-Assembly
2
3
Top View
Teeth
1
Item Description
1 Swivel Support Bracket
2Nut
3 Bolt
Figure 4. Re-installing Swivel Support Bracket
2
1
3
Step by Step Changeover Cable to Chain Retrofit Instruction
4
MV1862B
7. Insert a 1/4-20 x 2-1/4" Socket Head Cap Screw (Item 1, Figure 5) through the
Brass Nut (Item 2) and slightly thread on a Chain Connecting Rod (Item 3) as
shown.
Apply Thread Locker (Locktite
®
for example) to the Socket Head Cap Screw
threads (See Figure 5). Tighten the Screw with an Allen wrench until it can not
be turned. Use a nail or a small punch to insert into the small hole in the Chain
Connecting Rod to hold it during tightening.
After tightening, there should be a slight gap between the Connecting Rod and
the Brass Nut (See Figure 5). The Connecting Rod and Socket Head Cap Screw
should spin freely in the Brass Nut. If the Connecting Rod tightens down
against the Brass Nut, Loosen the Screw until it is free to spin.
8. Repeat step 7 for the second Socket Head Cap Screw and Connecting Rod.
9. Attach the Chain to the Connecting Rod using the Chain Link Connector pro-
vided in the Parts Package (See Figure 6).
10. Repeat to attach the second Chain. Thread the Chains through the pilot ends
and onto the Sprockets.
11. Grease the Brass Nut and Threaded Rod as needed.
12. Replace the Top Cover, and test for functionality and soundness.
Important!
Note:
Item Description Notes
1 1/4-20 Socket Head Cap Screw Incl. in Kit
2Brass Nut
3 Chain Connecting Rod Incl. in Kit
Figure 5. Attaching the Socket Head Cap Screw and Chain Connecting Rod
Hole to Insert a Nail or Small Punch
Gap allowing Screw and
Connecting Rod to Spin
After Tightening
1
2
3
Apply Thread Locker to Threads
to hold during tightening
Item Description Note
1 Chain Incl. In Kit
2 Chain Connecting Rod Incl. In Kit
3 Chain Link Connector Incl. In Kit
Figure 6. Attaching the Chain
3
1
2
Cable to Chain Retrofit Instruction Part Numbers (Kit Part No. 50558-Series)
MV1862B
5
Kit Part No. 50558-26
Kit Part No. 50558-36
Kit Part No. 50558-48
Kit Part No. 50558-66
Part Numbers (Kit Part No. 50558-Series)
Description Part No. Qty.
1 Sprocket Sub-Assembly 49870 2
2 1/4-20 x 2.25 Socket Hd Cap Screw 5083-2 2
3 Chain Connecting Rod 44417 2
4 Connecting Link 20017 2
5 Drive Chain 34.5 21045-14 2
Description Part No. Qty.
1 Sprocket Sub-Assembly 49870 2
2 1/4-20 x 2.25 Socket Hd Cap Screw 5083-2 2
3 Chain Connecting Rod 44417 2
4 Connecting Link 20017 2
5 Drive Chain 34.5 21045-14 2
Description Part No. Qty.
1 Sprocket Sub-Assembly 49870 2
2 1/4-20 x 2.25 Socket Hd Cap Screw 5083-2 2
3 Chain Connecting Rod 44417 2
4 Connecting Link 20017 2
5 Drive Chain 34.5 21045-15 2
Description Part No. Qty.
1 Sprocket Sub-Assembly 49870 2
2 1/4-20 x 2.25 Socket Hd Cap Screw 5083-2 2
3 Chain Connecting Rod 44417 2
4 Connecting Link 20017 2
5 Drive Chain 34.5 21045-27 2
Description Part No. Qty.
1 Sprocket Sub-Assembly 49870 2
2 1/4-20 x 2.25 Socket Hd Cap Screw 5083-2 2
3 Chain Connecting Rod 44417 2
4 Connecting Link 20017 2
5 Drive Chain 34.5 21045-39 2
Part Numbers (Kit Part No. 50558-Series) Cable to Chain Retrofit Instruction
6
MV1862B
Note: The original, authoritative version of this manual is the [English] version produced by CTB, Inc.
or any of its subsidiaries or divisions, (hereafter collectively referred to as "CTB"). Subsequent changes
to any manual made by any third party have not been reviewed nor authenticated by CTB. Such changes
may include, but are not limited to, translation into languages other than [English], and additions to or
deletions from the original content. CTB disclaims responsibility for any and all damages, injuries,
warranty claims and/or any other claims associated with such changes, inasmuch as such changes result
in content that is different from the authoritative CTB-published [English] version of the manual. For
current product installation and operation information, please contact the customer service and/or
technical service departments of the appropriate CTB subsidiary or division. Should you observe any
questionable content in any manual, please notify CTB immediately in writing to: CTB Legal
Department, P.O. Box 2000, Milford, IN 46542-2000 USA.
Revisions to this Manual
Page No. Description of Change
Various Part Numbers were wrong: Was MV1861A Now MV1862B
Various Changed Kit part numbers from 49873 to 50558-Series
Made to work.
Built to last.
Contact your nearby Chore-Time distributor or representative for additional parts and information.
CTB Inc.
P.O. Box 2000 • Milford, Indiana 46542-2000 • U.S.A.
Phone (574) 658-4101 • Fax (877) 730-8825
E-Mail: ctb@ctbinc.com • Internet: http//www.ctbinc.com
Printed in the U.S.A.
Linear Lift
Cable to Chain Retrofit Instruction
Kit Part No. 50558-Series
.
The employees of Chore-Time Equipment would like to thank your for your recent Chore-Time
purchase. If a problem should arise, your Chore-Time distributor can supply the necessary
information to help you.
Chore-Time Equipment
A Division of CTB, Inc.
P.O. Box 2000 • Milford, Indiana 46542-2000 • U.S.A.
Phone (574) 658-4101 • Fax (877) 730-8825
Email: [email protected] Internet: http//www.ctbinc.com
MV1862BJune 2006
Step by Step Changeover Cable to Chain Retrofit Instruction
2
MV1862B
1. Remove the Linear-Lift
Cover.
2. Remove the cables from the Brass Nut by pulling the cable stops (against the
Brass Nut) toward the Motor end, until the cables are removed completely from
the unit. Set them aside for spares.
3. Remove the 6 Bolts & Flange Nuts shown in Figure 1. This will allow the
removal of the Swivel Support Bracket (Item 3).
Retain all Hardware…it will Be Re-used
4. Using a Hammer and Punch, or Screwdriver, loosen the 3/4" Stamped Lock Nut
(Item 2, Figure 2) by spinning it counter-clockwise as shown. You can now
remove the Pulley Sub-assembly. Repeat the same procedure to remove the sec-
ond Pulley Sub-Assembly.
Step by Step Changeover
Note:
Item Description
1Bolt
2 Flange Nut
3 Swivel Support Bracket
Figure 1. Removing Swivel Support
Bracket
2
3
1
Item Description Notes
1 Screw Driver (or Punch)
2 3/4" Stamped Lock Nut
3 Pulley Sub-assembly Incl. in Kit
Figure 2. Removing Swivel Support Bracket
1
2
3
Cable to Chain Retrofit Instruction Step by Step Changeover
MV1862B
3
5. Replace the Pulley Sub-assembly with the Sprocket Sub-assembly (Item 1, Fig-
ure 3). Make sure that the Grease Zerk (Item 2) is toward the inside as shown.
Tighten down the 3/4" Stamped Lock Nut with a Hammer and Screw Driver (or
Punch).
Make sure that the Teeth on the 3/4" Stamped Lock Nuts are toward the
Sprocket Sub-assembly as shown in the Detail in Figure 3. Repeat the same for
the second Pulley Sub-assembly making sure that the Grease Zerk is to the
inside (See Figure 4).
6. Re-install the Swivel Support Bracket (Item 1, Figure 4) using the Nuts and
Bolts (Items 2, and 3) removed in Step 3.
Important!
Item Description Notes
1 Sprocket Sub-assembly Incl. in Kit
2 Grease Zerk (toward inside)
3 3/4" Stamped Lock Nut
Figure 3. Attaching the Sprocket Sub-Assembly
2
3
Top View
Teeth
1
Item Description
1 Swivel Support Bracket
2Nut
3 Bolt
Figure 4. Re-installing Swivel Support Bracket
2
1
3
Step by Step Changeover Cable to Chain Retrofit Instruction
4
MV1862B
7. Insert a 1/4-20 x 2-1/4" Socket Head Cap Screw (Item 1, Figure 5) through the
Brass Nut (Item 2) and slightly thread on a Chain Connecting Rod (Item 3) as
shown.
Apply Thread Locker (Locktite
®
for example) to the Socket Head Cap Screw
threads (See Figure 5). Tighten the Screw with an Allen wrench until it can not
be turned. Use a nail or a small punch to insert into the small hole in the Chain
Connecting Rod to hold it during tightening.
After tightening, there should be a slight gap between the Connecting Rod and
the Brass Nut (See Figure 5). The Connecting Rod and Socket Head Cap Screw
should spin freely in the Brass Nut. If the Connecting Rod tightens down
against the Brass Nut, Loosen the Screw until it is free to spin.
8. Repeat step 7 for the second Socket Head Cap Screw and Connecting Rod.
9. Attach the Chain to the Connecting Rod using the Chain Link Connector pro-
vided in the Parts Package (See Figure 6).
10. Repeat to attach the second Chain. Thread the Chains through the pilot ends
and onto the Sprockets.
11. Grease the Brass Nut and Threaded Rod as needed.
12. Replace the Top Cover, and test for functionality and soundness.
Important!
Note:
Item Description Notes
1 1/4-20 Socket Head Cap Screw Incl. in Kit
2Brass Nut
3 Chain Connecting Rod Incl. in Kit
Figure 5. Attaching the Socket Head Cap Screw and Chain Connecting Rod
Hole to Insert a Nail or Small Punch
Gap allowing Screw and
Connecting Rod to Spin
After Tightening
1
2
3
Apply Thread Locker to Threads
to hold during tightening
Item Description Note
1 Chain Incl. In Kit
2 Chain Connecting Rod Incl. In Kit
3 Chain Link Connector Incl. In Kit
Figure 6. Attaching the Chain
3
1
2
Cable to Chain Retrofit Instruction Part Numbers (Kit Part No. 50558-Series)
MV1862B
5
Kit Part No. 50558-26
Kit Part No. 50558-36
Kit Part No. 50558-48
Kit Part No. 50558-66
Part Numbers (Kit Part No. 50558-Series)
Description Part No. Qty.
1 Sprocket Sub-Assembly 49870 2
2 1/4-20 x 2.25 Socket Hd Cap Screw 5083-2 2
3 Chain Connecting Rod 44417 2
4 Connecting Link 20017 2
5 Drive Chain 34.5 21045-14 2
Description Part No. Qty.
1 Sprocket Sub-Assembly 49870 2
2 1/4-20 x 2.25 Socket Hd Cap Screw 5083-2 2
3 Chain Connecting Rod 44417 2
4 Connecting Link 20017 2
5 Drive Chain 34.5 21045-14 2
Description Part No. Qty.
1 Sprocket Sub-Assembly 49870 2
2 1/4-20 x 2.25 Socket Hd Cap Screw 5083-2 2
3 Chain Connecting Rod 44417 2
4 Connecting Link 20017 2
5 Drive Chain 34.5 21045-15 2
Description Part No. Qty.
1 Sprocket Sub-Assembly 49870 2
2 1/4-20 x 2.25 Socket Hd Cap Screw 5083-2 2
3 Chain Connecting Rod 44417 2
4 Connecting Link 20017 2
5 Drive Chain 34.5 21045-27 2
Description Part No. Qty.
1 Sprocket Sub-Assembly 49870 2
2 1/4-20 x 2.25 Socket Hd Cap Screw 5083-2 2
3 Chain Connecting Rod 44417 2
4 Connecting Link 20017 2
5 Drive Chain 34.5 21045-39 2
Part Numbers (Kit Part No. 50558-Series) Cable to Chain Retrofit Instruction
6
MV1862B
Note: The original, authoritative version of this manual is the [English] version produced by CTB, Inc.
or any of its subsidiaries or divisions, (hereafter collectively referred to as "CTB"). Subsequent changes
to any manual made by any third party have not been reviewed nor authenticated by CTB. Such changes
may include, but are not limited to, translation into languages other than [English], and additions to or
deletions from the original content. CTB disclaims responsibility for any and all damages, injuries,
warranty claims and/or any other claims associated with such changes, inasmuch as such changes result
in content that is different from the authoritative CTB-published [English] version of the manual. For
current product installation and operation information, please contact the customer service and/or
technical service departments of the appropriate CTB subsidiary or division. Should you observe any
questionable content in any manual, please notify CTB immediately in writing to: CTB Legal
Department, P.O. Box 2000, Milford, IN 46542-2000 USA.
Revisions to this Manual
Page No. Description of Change
Various Part Numbers were wrong: Was MV1861A Now MV1862B
Various Changed Kit part numbers from 49873 to 50558-Series
Made to work.
Built to last.
Contact your nearby Chore-Time distributor or representative for additional parts and information.
CTB Inc.
P.O. Box 2000 • Milford, Indiana 46542-2000 • U.S.A.
Phone (574) 658-4101 • Fax (877) 730-8825
E-Mail: ctb@ctbinc.com • Internet: http//www.ctbinc.com
Printed in the U.S.A.
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Chore-Time MV1862B LINEAR-LIFT™ Cable Operating instructions

Type
Operating instructions

Chore-Time MV1862B LINEAR-LIFT™ Cable to Chain Retrofit Instruction

The Chore-Time MV1862B LINEAR-LIFT™ Cable is a device that can be used to convert a cable-driven linear lift system to a chain-driven system. This can be useful for a variety of reasons, such as increasing the strength and durability of the system, or reducing maintenance requirements.

The MV1862B is a complete kit that includes all of the necessary parts and instructions to perform the conversion. The kit includes two sprocket sub-assemblies, two 1/4-20 x 2.25 socket head cap screws, two chain connecting rods, two connecting links, and two drive chains.

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