CITROEN 2005 XSARA Owner's manual

CORRESPONDENCE TABLE FOR PETROL ENGINES

XSARA

PICASSO

BERLINGO

Engine

families

Engine types

VERY IMPORTANT

TU ET TU EW

13 57 10

JP J4 JP + JP4 J4 A J4 J4

S

1.1i 1.4i 1.4i 16V 1.6i 1.6i 16V 1.8i 16V 2.0i 2.0i 16V

HFX KFW KFU NFV NFU 6FZ RFJ RFN RFK

XXXXX

XXX

XX X

C4

CORRESPONDENCE TABLE FOR DIESEL ENGINES

XSARA

PICASSO

BERLINGO

Engine

families

Engine types

DV DW

46810

TD TED4 ATED4 B TD ATED BTED4

1.4 HDi 1.6 16V HDi 1.9D 2.0 HDi

2.0 16V

HDi

8HX 8HZ 9HY 9HZ 9HX WJY RHY RHZ RHR

XX X X

XX XXX

XX X

XXX

C4

COUV-CARNET-TOME2-2005 9/01/06 10:02 Page 1

PRIVATE CARS

C4-XSARA-XSARA PICASSO

BERLINGO

PRIVATE CARS

CAR 000 000

Volume 2

2005

AC/QCAV/MTD

Méthodes techniques documentation

쏘

«The intellectual property rights relating to the technical information contained in this document belong

exclusively to the manufacturer. Reproduction, translation or distribution in whole or in part without prior

written authorisation from the manufacturer is forbidden».

«The technical information contained in this document is intended for the exclusive use of the trained person-

nel of the motor vehicle repair trade. In some instances, this information could concern the security and safe-

ty of the vehicle. The information is to be used by the professional vehicle repairers for whom it is intended

and they alone would assume full responsibility to the exclusion of that of the manufacturer».

«The technical information appearing in this brochure is subject to updating as the characteristics of each

model in the range evolve. Motor vehicle repairers are invited to contact the CITROËN network periodically for

further information and to obtain any possible updates».

2005

COUV-CARNET-TOME2-2005 9/01/06 10:02 Page 2

PRESENTATION

THIS HANDBOOK summarises the specifications, adjustments, checks and special features of CITROËN private vehicles, not including UTILITY vehicles for which there exists a separate

handbook.

The handbook is divided into groups representing the main functions:

GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH, GEARBOX, DRIVESHAFTS - AXLES, SUSPENSION, STEERING - BRAKES - AIR CONDITIONING.

In each section, the vehicles are dealt with in the following order: C4 - XSARA - XSARA PICASSO - BERLINGO and all models where applicable.

The information given in this handbook is based on vehicles marketed in EUROPE.

Angl-t2-Index-2005 9/01/06 10:05 Page I

IMPORTANT

If you find that this handbook does not always meet your requirements, we invite you to send us your suggestions which we will take into account when preparing future publications.

For example:

- INSUFFICIENT INFORMATION

- SUPERFLUOUS INFORMATION

- NEED FOR MORE DETAILS

Please send your comments and suggestions to:

CITROEN U.K. Ltd.

221, Bath Road,

SLOUGH,

SL1 4BA.

U.K.

Angl-t2-Index-2005 9/01/06 10:05 Page II

GENERAL

C4 1 - 2

XSARA 3 - 4

XSARA PICASSO 5 - 6

BERLINGO 7 - 8

Operations following a repair: C4 9

C4 11 - 12

XSARA 13 - 14

XSARA PICASSO 15

BERLINGO 16

Lubricants 17 - 39

ENGINE

Specifications 40 - 41

Tightening torques: engines all types 42 - 147

Cylinder head tightening: all types 148 - 150

Auxiliary drive belt 152 - 153

Checking and setting the valve timing 181 - 182

C4 279

XSARA 280

XSARA PICASSO 281

Valve clearances 282

Checking the turbo pressure:

Xsara picasso (DW10ATED)

295

Checking the air supply circuit: Xsara (DV4TD)

296

Checking the air supply circuit: C4 (DV6ATED4) 297

Checking the air supply circuit: C4 (DV6TED4) 298

Checking the air supply circuit: C4 (DW10BTED4) 299 - 300

Checking the air supply circuit:

Xsara picasso (DW10TD/ATED)

301

Checking the exhaust gas recycling circuit:

Xsara (DV4TD)

302

Checking the exhaust gas recycling circuit:

Xsara picasso (DV6TED4)

303

Checking the exhaust gas recycling circuit:

Xsara picasso (DW10TD/ATED)

304

IGNITION

Sparking plugs 305

CLUTCH - GEARBOX - TRANSMISSION

C4 307 - 308

Xsara 309 - 310

Xsara picasso 311

CONTENTS

Vehicle

identification

Capacities

INJECTION