CITROEN C4 2004 User manual

CITROËN C4

2004

CITROËN C4

Mechanics’ handbook 050 0019

2004

AC/QCAV/MTD

Mechanics’ handbook



«The intellectual property rights relating to the technical information contained in this document belong

exclusively to the manufacturer. Reproduction, translation or distribution in whole or in part without prior

written authorisation from the manufacturer is forbidden».

«The technical information contained in this document is intended for the exclusive use of the trained personnel

of the motor vehicle repair trade. In some instances, this information could concern the security and safety of

the vehicle. The information is to be used by the professional vehicle repairers for whom it is intended and they

alone would assume full responsibility to the exclusion of that of the manufacturer».

«The technical information appearing in this brochure is subject to updating as the characteristics of each

model in the range evolve. Motor vehicle repairers are invited to contact the CITROËN network periodically for

further information and to obtain any possible updates».

UK-C4-Couv 2004 10/11/04 12:12 Page 2

VERY IMPORTANT

As the booklet is constantly r

e-edited, this one only covers vehicles for this

particular model year.

It is therefore necessary to order a new booklet each year and RETAIN THE

OLD ONES.

UK-C4-Couv 2004 10/11/04 12:12 Page 1

PRESENTATION

THIS HANDBOOK summarises the specifications, adjustments, checks and special features of the CITROEN C4.

The handbook is divided into nine groups representing the main functions :

GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH, GEARBOX, DRIVESHAFTS - AXLES,

SUSPENSION, STEERING - BRAKES - ELECTRICAL - AIR CONDITIONING

UK-C4-Index-2004 10/11/04 12:21 Page I

GENERAL

1

IDENTIFICATION OF THE VEHICLE

E1AP0EWD

A: Manufacturer’s name plate

A1: Front RH chassis member = All versions except

CITROEN C4 Coupé EW10J4S (right hand drive)

A2: LH centre pillar = CITROEN C4 coupé EW10J4S (right

hand drive)

B: Cold stamp

(cold stamp engraved on the bodywork).

C: AS/RP No. and RP paint code

(on the front pillar on driver’s side).

D: Tyre pressures and tyre type

(on the front pillar on driver’s side).

E: Serial number on bodywork.

F: Gearbox ident. reference - Factory serial no.

G: Engine legislation type - Factory serial no.

GENERAL

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2

GENERAL

IDENTIFICATION OF THE VEHICLE

Trim level Version

Level 1  X

Level 2  SX - VTR

Level 3  VTR PACK - SX PACK

Level 4  EXCLUSIVE - VTS

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GENERAL

3

Emission standard Euro 4

Type code LA KFUC LA NFUC LA NFUF LA RFNC LA RFKC

Engine type KFU NFU RFN RFK

Cubic capacity (cc) 1360 1587 1997

Fiscal rating (hp)

Gearbox type MAL/5 MA5/N BE4/5 AL4 BE4/5

Gearbox ident. plate 20 CP 42 20 CP 43 20 DM 81 (*) 20 TS 12 20 DM 71 20 DM 74 (*) 20 DM 68

IDENTIFICATION OF THE VEHICLE

ET TU EW

35 10

J4 JP4 J4 J4S

1.4i 16V 1.6i 16V 2.0i 16V

Level 1-2 Level 1-2-3 Level 3-4 Level 4

(*) = Version for outside Western Europe.

C4 Coupé petrol 3-door

AUTO.

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4

GENERAL

Emission standard Euro 4 Euro 3 Euro 4

Type code LA 9HXC LA 9HYB LA 9HZC LA RHRH

Engine type 9HX 9HY 9HZ RHR

Cubic capacity (cc) 1560 1997

Fiscal rating (hp)

Gearbox type BE4/5 ML6C

Gearbox ident. plate 20 DM 75 (1) 20 DM 76 (*) 20 DM 69 (1) 20 DM 69 (2) 20 MB 01 (2)

IDENTIFICATION OF THE VEHICLE

DV DW

610

ATED4 TED4 BTED4

1.6 16V HDi 2.0 16V HDi

Level 1-2-3 Level 1-2-3-4 Level 3-4

(*) = Version for outside Western Europe.

(1) = Without FAP (particle filter).

(2) = With FAP (particle filter).

C4 Coupé diesel 3-door

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GENERAL

Emission standard Euro 4

Type code LC KFUC LC NFUC LC NFUF LC RFNC LC RFJF

Engine type KFU NFU RFN RFJ

Cubic capacity (cc) 1360 1587 1997

Fiscal rating (hp)

Gearbox type MAL/5 MA5/N BE4/5 AL4 BE4/5 AL4

Gearbox ident. plate 20 CP 42 20 CP 43 20 DM 81 (*) 20 TS 12 20 DM 71 20 DM 74 (*) 20 TS 11

IDENTIFICATION OF THE VEHICLE

ET TU EW

35 10

J4 JP4 J4 A

1.4i 16V 1.6i 16V 2.0i 16V

Level 1-2 Level 1-2-3-4 Level 2-3-4 Level 2-3-4

(*) = Version for outside Western Europe.

C4 petrol 5-door

AUTO.

5

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6

GENERAL

Emission standard Euro 4 Euro 3 Euro 4

Type code LC 9HXC LC 9HYB LC 9HZC LC RHRH

Engine type 9HX 9HY 9HZ RHR

Cubic capacity (cc) 1560 1997

Fiscal rating (hp)

Gearbox type BE4/5R ML6C

Gearbox ident. plate 20 DM 75 (1) 20 DM 76 (*) 20 DM 69 (1) 20 DM 69 (2) 20 MB 01 (2)

IDENTIFICATION OF THE VEHICLE

DV DW

610

ATED4 TED4 BTED4

1.6 16V HDi 2.0 16V HDi

(*) = Version for outside Western Europe.

(1) = Without FAP (particle filter).

(2) = With FAP (particle filter).

C4 diesel 5-door

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7

GENERAL

E1AP09JC

IDENTIFICATION OF THE VEHICLE

The manufacturer’s plate carries the following information:

(a) Type approval number (*)

(b) Type serial number (VIN)

(c) Gross vehicle weight (*)

(d) Gross vehicle weight (*)

(e) Maximum weight on front axle (*)

(f) Maximum weight on rear axle (*)

(g) Manufacturer identification

(*) = according to marketing country.

Manufacturer’s plate

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8

GENERAL

IF Fiscal incentives

Variants (5) T Entreprise capable of conversion

P Piloted gearbox

IDENTIFICATION OF THE VEHICLE

Structure

(1) (2) (3) (4) / (5)

Family (1) L CITROËN C4

Body shape (2)

A 3-door saloon

C 5-door saloons

KFU 1360 ET3J4

NFU 1587 TU5JP4

RFN EW10J4

RFJ 1997 EW10A

Engine (3) RFK EW10J4S

9HX DV6ATED4 without FAP

9HY 1560 DV6TED4 without FAP

9HZ DV6TED4 with FAP

RHR 1997 DW10BTED4 with FAP

B 5-speed E3

C gearbox E4

E 4-speed E3

F gearbox E4

G 6-speed E3

H gearbox E4

Version

(Gearbox

and emission

standard)

(4)

Example : LC KFUC/IF

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9

GENERAL

GENERAL SPECIFICATION: DIMENSIONS

E1AP0EXD

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10

GENERAL

GENERAL SPECIFICATION: DIMENSIONS

* = Vehicle in running order (vehicle empty, levels topped up).

Exterior dimensions (mm)

Vehicles 3-door saloons 5-door saloons

Wheelbase A 2608

Length overall B 4273 4260

Front overhang C 730 717

Rear overhang D 935

Rear track at ground level E 1510

Front track at ground level F 1505

Width overall G 1769 1773

Height overall * H 1456 à 1471 (depending on tyres)

Hieght with roof bars

Interior dimensions and volumes (mm)

(*) = Boot floor with adjustable configuration.

Vehicles 3-door saloons 5-door saloons

Elbow width, front 1440

Elbow width, rear 1420

Height of boot below parcel shelf (between boot carpet and parcel shelf) 492 513

Minimum floor width 1040

Volume of boot below parcel shelf (dm

3

) 385 390

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11

GENERAL

(*) Maximum nose weight = Vertical load at the towbar.

GENERAL SPECIFICATION: WEIGHTS

Petrol 3-door Diesel 3-door

1.4i 16V 1.6i 16V 2.0i 16V 1.6 16V HDi

2.0 16V

HDi

Engine type KFU NFU RFN RFK 9HX 9HY 9HZ RHR

Gearbox type MA/5 AL4 BE4/5 ML6C

Payload 520 532 520 456 431 520 521 520 456

Weight empty in running order 1181 1200 1278 1279 1337 1255 1269 1279 1379

Gross Vehicle weight 1701 1720 1798 1735 1768 1775 1790 1799 1835

Gross Train weight 2901 2920 2998 3035 2868 3075 3090 3099 3335

Max. trailer weight without brakes 628 637 628 677 686 665 672 677 727

Max. trailer weight with brakes

Incline 12% 1200 1300 1100

Incline 10% 1500

Incline 8% 1500 1400 1500 1800

Maximum nose weight (*) 63 61 63 65 57 66 73

Maximum weight on roof bars (*) 75

1300

1500

1200

1300

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12

GENERAL

(*) Maximum nose weight = Vertical load at the towbar.

GENERAL SPECIFICATION: WEIGHTS

Petrol 5-door Diesel 5-door

1.4i 16V 1.6i 16V 2.0i 16V 1.6 16V HDi

2.0 16V

HDi

Engine type KFU NFU RFN RFJ 9HX 9HY 9HZ RHR

Gearbox type MA/5 AL4 BE4/5 AL4 BE4/5 ML6C

Payload 520 532 520 530 520 468

Weight empty in running order 1182 1200 1274 1262 1292 1257 1270 1280 1381

Gross Vehicle weight 1702 1732 1794 1782 1812 1777 1800 1849

Gross Train weight 2902 2932 2994 3082 3112 3077 3110 3349

Max. trailer weight without brakes 628 637 674 668 683 666 672 677 728

Max. trailer weight with brakes

Incline 12% 1200 1300 1500

Incline 10%

Incline 8% 1500 1400 1500 1300 1900

Maximum nose weight (*) 63 61 62 66 73

Maximum weight on roof bars (*) 75

1300

1500

1200

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13

GENERAL

OPERATIONS TO BE CARRIED OUT AFTER A REPAIR

IMPERATIVE: All these operations are to be performed following a reconnection of the battery.

Antiscanning function.

It is necessary to wait 1 minute after the battery has been disconnected in order to be able to start the vehicle.

Electric windo

ws.

It may be necessary to re-initialise the sequential and anti-pinch functions.

NOTE: If the window is open at the time the battery is reconnected, action the window switch several times to close it, then re-initialise.

Open the window fully.

Action and release the window switch until the window is completely closed.

NOTE: This operation has to be carried out on each electric window.

Multifunction screen.

It is necessary to adjust the date, time and outside temperature.

Reconfigure the personalisation menu of the multifunction screen.

Radio.

Reprogramme the radio stations.

T

elematic control unit (RT3 radiotelephone).

Reprogramme the radio stations.

Na

vigation.

Warning: the vehicle has to be out in the open (when you switch on the ignition, the navigation ECU searches for satellites).

Reprogramme the customer parameters.

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14

GENERAL

GENERAL SPECIFICATION: TOWING THE VEHICLE

Vehicle towing: Precautions to be taken

Manual gearbox AL4 automatic gearbox

ESSENTIAL: Never tow the vehicles with wheels hanging

(towing by the wheels).

ESSENTIAL: Never tow the vehicles with wheels hanging

(towing by the wheels).

AL4 autoactive gearbox.

Towing.

If it not possible to lift the front of the vehicle:

- It is imperative to place the selection lever in position «N».

- Do not add any oil.

- Do not exceed a speed of 50 km/h (30 mph) over a distance of 50 km

(30 miles).

Driving.

- Never drive with the ignition switched off.

- Never push the vehicle to try to start it.

NOTE: The automatic gearbox is only lubricated when the engine is

running.

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GENERAL

GENERAL SPECIFICATION: TOWING THE VEHICLE

WARNING: When the engine is not running, steering and braking

are no longer power-assisted.

Towing eye.

(1) To wing eye.

The towing eye is stowed in the jack protection box in the spare

wheel.

Towing.

Vehicles with manual and automatic gearboxes.

IMPERATIVE: Never tow the vehicles with wheels hanging

(towing by the wheels).

Towing.

If it not possible to lift the front of the vehicle:

- It is imperative to place the selection lever in position «N».

- Do not add any oil.

- Do not exceed a speed of 50 km/h (30 mph) over a distance of

50 km (30 miles).

Driving.

- Never drive with the ignition switched off.

- Never push the vehicle to try to start it.

NOTE: The automatic gearbox is only lubricated when the engine is

running.

E2AP021D

E2AP02EC

E2AP01JC

Front towing

Rear towing

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GENERAL

GENERAL SPECIFICATION: LIFTING AND SUPPORTING THE VEHICLE

Front of the vehicle.

The authorised lifting points at the front of the vehicle are on the rear fixing bolts of the

subframe at «a».

For front lifting, take weight at the two lifting points at «a», using a crossbeam equipped

with blocks.

For front lifting from the side, take weight at the lifting point at «a».

ESSENTIAL: Never attempt to lift by the front panel mountings.

Side lifting.

Always ensure the jack is correctly positioned

at the lifting points.

Do not place the axle stands under the jack

contact lugs.

Positioning of the axle stand.

E2AP016C

E2AP00GC

E2AP017C

Side lifting

Front lifting

C4AP1GWC

Lifting and supporting the vehicle

E2AP018C

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GENERAL

GENERAL SPECIFICATION: LIFTING AND SUPPORTING THE VEHICLE

Lifting and supporting the vehicle (continued)

E2AP02HD

Side lifting crossmember (-).0010

Positioning of the crossmember.

Ta ke weight on the sill rebate with the crossmember as close as possible to the mating edge.

Position the axle stand at the point provided for lifting the vehicle with the jack.

NOTE: To have 2 wheels hanging, repeat the operation on the other side.

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