3030
mFlow
3030 mFlow
Magnetically inductive fl owmeter
Status 25.10.18
From version 1.2.2.1
OPERATING INSTRUCTIONS
GB
2 / 40
3030
mFlow
Contents
1 General safety information 3
1.1 General information 3
1.2 Explanation of symbols and signs 3
1.3 Safety notes 3
1.4 Correct use 4
1.5 Information on use in damp conditions 4
1.6 Tools required for installation and assembly 4
2 Manufacturer's information 4
2.1 Transport 4
2.2 Delivery and performance 4
2.3 Storage 4
2.4 Function 4
2.5 GEMÜ CONEXO 4
3 Diagrammatic view of the outputs 5
4 Assembly / disassembly 6
4.1 Assembly 6
4.1.1 Assembly with GEMÜ weldolet 7
4.1.2 Assembly with GEMÜ grommet 7
4.1.3 Assembly with GEMÜ wafer-type fl ange 7
4.1.4 Assembly with Tuchenhagen Varivent
®
in-line
housing 7
4.1.5 Assembly with Neumo BioControl
®
in-line housing 7
4.2 Disassembly 8
5 Electrical connections 8
6 Operation 8
6.1 Operating and display elements 8
6.2 Menu levels 8
6.2.1 Working level (Mode) 8
6.2.2 Confi guration level (Setup) 8
7 Changing parameters 8
8 Commissioning 9
9 Operation 9
10 Confi guration menu (Setup) 10
10.1 Changes in the confi guration menu 10
10.2 Access authorisation in the confi guration menu 10
10.3 Menu structure 1 Service 11
10.4 Menu structure 2 SetBasics 12
10.5 Menu structure 3 SetFunction 13
10.6 Menu structure 4 SetCalibration 14
11 Parameter table 15
12 Explanation of parameters 18
12.1 1 Service 18
12.1.1 Scanning the input and output signals 18
12.1.2 Activating or deactivating the user access 18
12.1.3 Reading out, deleting and deactivating
error messages 20
12.1.4 Display serial number, software version and ID,
and enter TAG number 20
12.2 2 SetBasics 21
12.2.1 Reset 21
12.2.2 Select display indication 21
12.2.3 Set the units of measure 21
12.2.4 Set measuring range 21
12.2.5 Making the display settings 21
12.3 3 SetFunction 22
12.3.1 Set the analogue output 22
12.3.2 Setting output functions and
switch points 22
12.3.3 Setting the error time and error action 23
12.3.4 Storing parameter sets 23
12.4 4 SetCalibration 24
12.4.1 Set the fi tting type and nominal size 24
12.4.2 Carry out the calibration 24
13 Error messages 25
14 Table for changes to the factory settings 26
15 Disposal 27
16 Returns 27
17 Information 27
18 Overview of types 28
19 Technical data 29
20 Order data 32
20.1 Order data complete measurement device 32
20.2 Order data separate measurement device 33
20.3 Order data separate fi tting 34
20.4 Order data Connection kit 34
21 Dimensions 35
21.1 Dimensions of fl owmeter 35
21.2 Dimensions of installation fi ttings 36
List of terms 38
3 / 40
3030
mFlow
1 General safety information
Please read the following notes carefully and observe them.
1.1 General information
Important requirements to ensure that this GEMÜ 3030 mFlow
works perfectly:
Correct transport and storage.
Installation and commissioning by trained personnel.
Operation according to these operating instructions.
Recommended maintenance.
The GEMÜ 3030 mFlow must be used in accordance
with these directions. All information in these operating
instructions regarding operation, servicing and
maintenance must be observed and applied. If the
information is not observed, the operator's guarantee
rights and the manufacturer's legal liability cease.
The manufacturer shall assume no responsibility for the
GEMÜ 3030 mFlow if these safety notes are not observed.
Therefore, you must observe:
the contents of these operating instructions.
the relevant safety regulations for the installation and
operation of electrical systems.
that this device must not be used in potentially explosive
areas.
The regulations, standards and guidelines named in these
operating instructions are only applicable in Germany. If
the GEMÜ 3030 mFlow is used in other countries, the local
applicable regulations must be observed. When dealing with
harmonised European norms, standards and guidelines, these
apply within the Single European Market. The operator must
also adhere to national rules and guidelines, if applicable.
The descriptions and instructions in these operating
instructions refer to the standard version.
All rights including copyright and industrial property
rights are expressly reserved.
The safety information does not take the following into account:
Unexpected incidents and events, which may occur during
installation, operation and servicing.
Local safety regulations which must be adhered to by the
operator and by any additional installation personnel.
In cases of uncertainty:
Consult the nearest GEMÜ sales o ce.
1.2 Explanation of symbols and signs
Important information is identifi ed in these operating
instructions by the following symbols:
DANGER
This symbol indicates danger. There is danger to
life or health of persons and/or considerable
material damage can occur, if the instructions
given here are not followed.
Slight bodily injury and damage to property
may occur if the safety information given in
connection with this symbol is not observed.
This symbol indicates notices which give
important information regarding your GEMÜ 3030
mFlow.
1.3 Safety notes
DANGER
Only qualifi ed and trained personnel should
assemble, electrically connect and commission
the GEMÜ 3030 mFlow. Use qualifi ed
personnel for operation, servicing, inspection
and assembly. The areas of responsibility, the
monitoring of personnel and their competence
areas should be defi ned precisely by the
operator. Train personnel with insu cient
knowledge or, if necessary, have them trained.
By the manufacturer / supplier on order of the
operator. Ensure that all members of personnel
understand the safety instructions.
Ensure that the power supply equipment is
electrically safe.
Ensure that the electrical values are correct.
If the safety information is disregarded, persons, the
environment and the GEMÜ 3030 mFlow may be endangered.
Furthermore, failure to observe the safety information may lead
to a complete loss of claims rights.
Adhere to legal regulations.
4 / 40
3030
mFlow
1.4 Correct use
7 The GEMÜ 3030 mFlow is suitable for use as defined in the
datasheet. In order to ensure correct product function, the
following notes should be observed. Pay attention to the
information on the product labels.
7 Non-observance of these notes and the notes in the general
operating instructions will void the guarantee on the GEMÜ
3030 mFlow and lead to a loss of legal liability.
7 The GEMÜ 3030 mFlow is used exclusively to measure flow
rates and flow velocities of liquid media and must be used
as specified in the datasheet.
7 Any other use or use above and beyond this is not
permitted. GEMÜ shall not be liable for any consequential
damage. The user carries sole risk.
7 Please pay attention to the pertinent technical safety
regulations when planning both the use and operation of the
device. The designer, plant constructor or operator is always
responsible for positioning and installing the GEMÜ 3030
mFlow.
1.5 Information on use in damp conditions
Under no circumstances whatsoever may the
GEMÜ 3030 mFlow be cleaned with a high
pressure cleaning device, because the protection
class IP 65 is not su cient for this.
The following information is intended to help when installing
and operating the GEMÜ 3030 mFlow in damp conditions:
Lay cables and pipework so that condensate or rain water
that remains on the pipework/cables cannot enter the cable
glands of the M12 plugs of the GEMÜ 3030 mFlow.
Check that all of cable glands for the M12 plug and the
fi ttings are mechanically secured.
1.6 Tools required for installation and assembly
The tools required for installation and assembly are not
included in the scope of delivery.
2 Manufacturer's information
2.1 Transport
G Only transport the flowmeter by suitable means. Do not drop
it and handle it with care.
G Dispose of packing material according to relevant local or
national disposal regulations / environmental protection
laws.
2.2 Delivery and performance
G Check that all parts are present and check for any damage
immediately upon receipt.
G The scope of delivery is apparent from the dispatch
documents and the design from the order number.
G The flowmeter's performance is tested at the factory.
2.3 Storage
G Store the flowmeter free from dust and moisture in its
original packaging.
G Avoid UV rays and direct sunlight.
G Maximum storage temperature: 60 °C.
2.4 Function
The magnetically inductive fl owmeter GEMÜ 3030 mFlow is
suitable for electrically conductive media (conductivity 20 S/
cm) and enables precise measurement of fl ow velocities and
volumetric fl ows of inert and corrosive liquids.
The fl owmeter works largely independently of the pressure,
temperature, density and viscosity of the medium.
The GEMÜ 3030 mFlow has two relay outputs, an RS-232
interface and a pulse and internally supplied current output
(4-20 mA).
As an option, the fl owmeter comes with an infrared interface
and/or a Profi bus DP interface, which can be used to operate
the GEMÜ 3030 mFlow.
The information required can be called-up on the two-line
display of the GEMÜ 3030 mFlow. Self-explanatory help texts
that explain the meaning of the parameters called-up are also
displayed.
The GEMÜ 3030 mFlow is operated using four keys.
2.5 GEMÜ CONEXO
The interaction between valve components equipped with
RFID chips and the corresponding IT infrastructure actively
increases process reliability.
Thanks to serialization, every valve and every relevant valve
component such as the body, actuator or diaphragm, and
even automation components, can be clearly traced and read
using the CONEXO pen RFID reader. The CONEXO app,
which can be installed on mobile devices, not only facilitates
and improves the „installation qualifi cation“ process, but also
makes the servicing process much more transparent and
easier to document. The app actively guides the maintenance
technician through the maintenance schedule and directly
provides him with all the information assigned to the valve,
such as test reports, testing documentation and maintenance
histories. The CONEXO portal acts as a central element,
helping to collect, manage and process all data.
For further information on GEMÜ CONEXO please visit:
www.gemu-group.com/conexo
Installing the RFID transponder
RFID transponder
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mFlow
3 Diagrammatic view of the outputs
Additional functions of the
fl owmeter:
• Various measuring ranges can
be selected
• Various user levels
• Flow velocity or flow rate can
be measured
• Multilingual help texts
• Multiple parameter lists can be
saved
• Extensive error list
• Service functions
• Freely programmable alarm
outputs
Operating parameters
Supply voltage
24 V DC
Supply
Current output of the fl owmeter
4-20 mA
RS 232
Binary outputs/pulse output
24 V DC
Profi bus DP (optional)
Infrared (under development)
Outputs
Interfaces
Operation
Keypad
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4 Assembly / disassembly
4.1 Assembly
Before installing the GEMÜ 3030 mFlow in the piping, drain
and cool the piping to avoid caustic burns from the medium
and scalding.
The sensor should preferably be installed in a vertical rising
pipeline with an upwards flow direction. Installation in penstock
should be avoided wherever possible. Ensure that piping is
continuously filled.
Flow
In horizontal lines, care should be taken to avoid trapped air
when installing the sensor, as otherwise the measurement
result will be falsified.
Correct
Trapped air
Incorrect
Trapped air
There must be no free outlet downstream of the GEMÜ 3030
mFlow to ensure that the piping is always completely filled.
Correct
Flow
Incorrect
Flow
In addition, the flowmeter should be attached in the horizontal
installation position to the side of the lower specified area.
Preferred installation position
Installation position not recommended
Risk of trapped air
Risk of solid deposits
In order to avoid flow turbulence due to bends in lines that may
falsify the measurement result, a straight inlet distance of 10 x
DN and a straight outlet distance of 5 x DN should be provided.
Flow
The electronics housing with display can be rotated through
370°.
X3
1
5
43
2
For plant-specific reasons, potential differences may occur
between the piping and reference earth.
To eliminate this, do the following:
Earth the piping upstream and downstream of the fl owmeter.
Connect pin 3 of plug X3 to the same potential.
To ensure accuracy, the sensor must already have
been in the medium to be measured for 24 hrs (with
supply voltage applied).
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4.1.1 Assembly with GEMÜ weldolet
Do not weld in the weld-in sleeve with the installed
flowmeter.
Flow
Lo-
cking
wing
Figure 1 Figure 2
Figure 3
Table – Installation dimensions
DN T [mm]
25 4.5
32 6.0
40 7.2
50 8.3
65 10.0
80 12.0
100 14.5
125 17.5
150 20.5
200 27.0
250 33.0
300 39.5
The installation depth L is calculated using the following
formula:
L = 79 - S - T
S = Wall thickness of the piping
T = Can be taken from the "Installation dimensions" table for
the respective piping
1. Drill a bolt hole with a diameter 33 in the piping.
2. Insert a weld-in sleeve (fi gure 1) into the bolt hole.
3. Align a locking wing 90° o set to the fl ow direction
(fi gure 2).
4. Weld in a weld-in sleeve with the installation dimension that
is appropriate for the nominal size (fi gure 3, see the "Instal-
lation dimensions" table) vertical to the piping axis.
5. Attach the fl owmeter (ensure that the locking wing is not
twisted).
6. Use the union nut (M33x2, SW36) to attach the fl owmeter
on the weld-in sleeve.
4.1.2 Assembly with GEMÜ grommet
1. Install an in-line housing in the line.
2. Attach the fl owmeter (ensure that the locking wing is not
twisted).
3. Use the union nut (M33x2, SW36) to attach the fl owmeter
on the in-line housing.
4.1.3 Assembly with GEMÜ wafer-type fl ange
1. Install the wafer-type fl ange in the line.
2. Attach the fl owmeter (ensure that the locking wing is not
twisted).
3. Use the union nut (M33x2, SW36) to attach the fl owmeter
on the wafer-type fl ange.
4.1.4 Assembly with Tuchenhagen Varivent
®
in-line
housing
The electrodes of the sensor must always be
assigned precisely at 90° to the flow direction of the
medium to enable a precise measurement.
Closing plate
View of
bottom of
sensor
Flow
Sensor
Electrodes
Markings
1. Weld the Varivent
®
in-line housing into the piping.
2. Position the fl owmeter with welded-on closing plate on the
housing.
3. Ensure that the sensor is aligned correctly (electrodes/
markings 90° o set to fl ow direction).
4. Use the clamp ring to secure the fl owmeter to the housing.
4.1.5 Assembly with Neumo BioControl
®
in-line housing
The electrodes of the sensor must always be
assigned precisely at 90° to the flow direction of the
medium to enable a precise measurement.
View of
bottom of
sensor
Flow
Sensor
Electrodes
1. Weld the BioControl
®
in-line housing into the piping.
2. Position the fl owmeter with welded-on closing plate on the
BioControl
®
in-line housing.
3. Ensure that the sensor is aligned correctly (electrodes 90°
o set to fl ow direction).
4. Screw the fl owmeter on the housing.
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3030
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4.2 Disassembly
DANGER
Corrosive chemicals!
® Risk of caustic burns.
Carefully drain and rinse out all media-wetted
parts before any transportation.
Wear suitable protective gear.
Residual chemicals may collect on or penetrate the
sensor rod or fi tting of the GEMÜ 3030 mFlow.
5 Electrical connections
Danger of cable break!
® Damage to the device.
Turn electrical connections
max. 360°.
1
4
3
2
5
max. 360°
To ensure that the fl owmeter can be safely
restarted after the power supply is interrupted,
the power interruption must be longer than three
seconds.
In the case of the Profibus DP design, the RS-232
interface is omitted.
Connect 24V DC supply voltage to plug X1.
X1 X3
X2
B-coded
1
5
43
2
1
5
43
2
1
5
43
2
Connection Pin Signal name
X1
M12 plug
A-coded
1 Uv, 24V DC supply voltage
2 Make contact, output K1, 24 V DC
3 GND
4 Make contact, output K2, 24 V DC
5 n.c.
Connection Pin Designation
X2
B-coded
M12 plug
1 n.c.
2 n.c.
3 RXD, RS 232
4 TXT, RS 232
5 GND, RS 232
Connection Pin Designation
X3
A-coded
M12 plug
1 I+, current output
2 I-, current output
3 Function earth
4 24 V DC, pulse output
5 GND, pulse output K3
6 Operation
6.1 Operating and display elements
Back key
2-line display
Forwards key Plus key Minus key
6.2 Menu levels
The GEMÜ 3030 mFlow contains two menu levels. These are
the working level ( Mode) and the confi guration level (Setup).
6.2.1 Working level (Mode)
The GEMÜ 3030 mFlow is automatically at this level after the
supply voltage is switched on.
6.2.2 Confi guration level (Setup)
Various parameters can be set at this level in order to optimally
adapt to the application conditions.
7 Changing parameters
For the GEMÜ 3030 mFlow, the keys
+
are used to select the various menus in accordance with to
chapter 8. Confi guration menu.
The changes to the parameters required are made using
brackets that are put round the respective parameters.
Use the
or
key to move the cursor onto the respective
parameter and change it with the
+
or
key.
Example:
The unit of measure (Unit) should be changed from l/h to l/
min.
9 / 40
3030
mFlow
8 Commissioning
The GEMÜ 3030 mFlow fl owmeter is calibrated at
the factory and is therefore immediately ready for
operation once the operating voltage is connected.
1. Set the unit of measure (SetBasics/Unit).
2. Set the mains frequency (SetBasics/F.Line).
3. Set the analogue output (SetFunction/Analog Output).
4. Determine the function of the relay outputs (SetFunction/
Digital Output).
5. Enter the type and size of the fi tting (SetCalibration/Pipe).
9 Operation
Adhesions on the sensor rod may falsify the
measurement result.
Regularly check the sensor rod (in accordance
with the application conditions) and, if necessary,
remove the adhesions with a soft cloth.
The sensor must be free of medium-repellent
substances.
Ensure that the sensor rod does not become
damaged.
10 / 40
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10 Confi guration menu (Setup)
Various parameter values of the GEMÜ 3030 mFlow can be changed in the confi guration menu. The parameter name appears in
the top left line of the display and the parameter value on the right.
To enable immediate use of the GEMÜ 3030 mFlow, the most common values were entered as factory settings.
Service
1
SetBasics
2
SetFunction
3
SetCalibration
4
Return
6
SETUP
Communication
5
Fieldbus
5.2
IR-Port
5.1
The confi guration menu consists of fi ve submenus with the following functions:
1. Service
This menu is used to read out all information/diagnostics regarding the fl owmeter, the connected signals and any errors that occur.
2. SetBasics
SetBasics is used to set the basic settings for the GEMÜ 3030 mFlow, such as the selection of the measuring range, display
settings and resetting to factory settings.
3. SetFunction
SetFunction is used to set general functions, such as functions of the digital outputs, setting the analogue output, etc.
4. SetCalibration
SetCalibration is used to change the settings required to calibrate the GEMÜ 3030 mFlow.
5. Communication
Communication is used to set the fi eldbus and infrared interface.
10.1 Changes in the confi guration menu
Changes can be made to the factory settings according to the menu overview below.
Before making changes in the confi guration menu, familiarise yourself with the operation of the GEMÜ 3030 mFlow (see chapter
7).
In this case, the small squares
+
represent the GEMÜ 3030 mFlow keys that must be pressed to reach the next menu
item or within the menu to the various settings.
Back key Forwards key Plus key Minus key
10.2 Access authorisation in the confi guration menu
In order to prevent unwanted changes to the parameter values, the confi guration level of the GEMÜ 3030 mFlow is secured with
three di erent access codes.
The factory code setting is as follows:
Code 1: Password 0 ( New Code: 1)
Code 2: Password 0 ( New Code: 2)
Code 3: Password 0 ( New Code: 3)
After entering the factory codes, these codes can be changed by the operator at any time.
The access priorities needed are marked in the confi guration menu.
In order to change the access codes, please refer to 12.1.2. Activating or deactivating the user access.
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3030
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10.3 Menu structure 1 Service
Logout?
OK
Code: 0
Active Level: 3
0...1000
Service
1
hrs. XXXXX:XX:XX
I / O Status
1.1
S/N 743984/ 1
Seriennummer
Return
Login
1.2
Version 1.1.1.1
Diagnosis
1.3
3030 specific
1.4
Return
1.5
Error List
Warnings On
On...Off
Clear Error List
OK
Return
NewCode:2 0
0...10000
Return
NewCode:1 0
0...10000
NewCode:3 0
0...10000
v: XX.X m/s Q: XXX.X l/h Dir.: positiv Output K1 : K2 : K3
r0w- r0w- r0w- r0w-
r3w3r2w2r1w1r1w1r0w0
r0w0 r0w- r0w3 r0w3
r0w- r0w-
T: XXX.X °C
r0w-
Min - T - Max
XXX,X °C XXX,X °C
r0w-
Reset Min T Max
r0w3
Nur verfügbar bei Geräteausführung MT2
Only available in Device Version MT2
Nur verfügbar bei Geräteausführung MT2
Only available in Device Version MT2
Nur verfügbar bei Geräteausführung MT2
Only available in Device Version MT2
I out XX.X mA
r0w-
Return
TQ2: XXX.X l
r0w3
TQ1: XXX.X l
r0w2
TQ1 Mode OFF
ON...OFF
r0w2
TQ2 Mode OFF
ON...OFF
r0w3
Only available for device
version MT2
Only available for device
version MT2
Only available for device
version MT2
12 / 40
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10.4 Menu structure 2 SetBasics
Q+v
Q+T
Q+TQ1
Q+TQ2
v+TQ1
v+TQ2
TQ1+TQ2
v+T
l/h
l/min
m³/min
GAL/min*
gal/min**
BBL/min***
bbl/min****
L/h
m³/h
GAL/h*
gal/h**
BBL/h***
bbl/h****
Q+T and v+T:
Only available for device version MT2
* GAL: american gallon (3.785 l)
** gal: imperial gallon (4.546 l)
*** BBL: american barrel (119.24 l)
**** bbl: imperial barrel (163.659 l)
13 / 40
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10.5 Menu structure 3 SetFunction
I out onWar
K2 delay
K1 delay
K3 delay
Availability dependent on setting in
K1 Fn
Availability dependent on setting in
K2 Fn
Availability dependent on setting in
K3 Fn
Only available if K3 Fn =
pulse
Only available if
PulseOutput = l/Pulse
Only available if PulseOutput
= Pulse/l
14 / 40
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mFlow
10.6 Menu structure 4 SetCalibration
r0
r0
r0w3
r3
r0
r3w3
r3
r3w3
r3
r3w3
r3w3
r3w3
r3w3
r3w3
r3w3
r3w3
r3w3
r3
r0w3
r0w3
r0w3
r0w3 r0
15 / 40
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mFlow
11 Parameter table
Configuration level Display Function Value range Factory setting
1 Service
Submenu for displaying inputs and outputs
I / O Status
v Current flow velocity ± 12.00 m/s
Q Current flow rate ± 90,000,000 l/h
T Current temperature 0 to 100 °C
Min - T - Max
Minimum and maximum temperature
value
0 to 100 °C
Reset Min T Max Reset the temperature values
DIR Shows the current flow direction Positive/negative
Output K1:K2:K3 Status of the outputs K1, K2, K3
I out Value of current output in mA 0 to 22.0 mA
TQ1 mode Activate totalizer 1 OFF/ON OFF
TQ1 Display the total flow rate of totalizer 1 90,000,000,000 l
TQ2 mode Activate totalizer 2 OFF/ON OFF
TQ2 Display the total flow rate totalizer 2 90,000,000,000 l
Login
Submenu for setting access authorisations
Code Password entry 0...10000 0
Logout Block access OK
New Code: 1 Release the lowest priority 0...10000 0
New Code: 2 Release the medium priority 0...10000 0
New Code: 3 Release the top priority 0...10000 0
Diagnosis
Submenu for displaying diagnostic messages
Error List Displays error messages
hrs Displays operating hours 0 to 9999 h
Warnings Display warnings during operation ON / OFF ON
Clear Error List Delete error list OK
3030 specific
Submenu for displaying the tool identification
Version Device version
S/N Serial number
Configuration level Display Function Value range Factory setting
2 SetBasics
Default Reset to factory settings Yes / No Yes
Display mode
Selection of display indication
under normal working condi-
tions
Q+v
Q+TQ1
Q+TQ2
v+TQ1
v+TQ2
TQ1+TQ2
Q+T (only for version MT2)
v+T (only for version MT2)
Q+v
Unit
Unit of measure of the flow
rate
Decimal point
Determines the number of
digits displayed after the
decimal point
,x / ,xx / ,xxx / Auto Auto
Range Selection of measuring range
Auto
0-4 m/s
0-10 m/s
Auto
Low flow Leak flow volume suppression 0-10 % 1 %
Filter Signal filtering 0.1 to 99.9 s 0.1 s
F.Line Input of mains frequency 50 Hz/60 Hz 50 Hz
D.Refresh Time for display refresh 0.1...1.0 s 0.1 s
DLight Setting the display lighting OnKey / On OnKey
AutoReturn
Time for an automatic return to
the working level
1 to 60 min 5 min
HelpLanguage Text language D / GB D
HelpText Display the help text ON / OFF ON
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Configuration level Display Function Value range Factory setting
3 SetFunction
Analog Output
Submenu for setting the analogue outputs
Q min
Flow rate value, for which 4
mA is output
0 to 90,000,000 l/h
Q max
Flow rate value, for which 20
mA is output
0 to 90,000,000 l/h
Digital Output
Submenu for setting the digital outputs
K1 Switch Defines the type of output NC / NO NO
K1 Fn
Determines the function of
output K1
OFF
Q min
Q max
Q min/max
T min
T max
T min / max
TQ1 min
TQ1 max
TQ1 min / max
TQ2 min
TQ2 max
TQ2 min / max
Direction
Warning
OFF
AlarmMinK1 Value for the min. alarm K1
± 90,000,000 l/h /
0 to 100 °C
0 l/h /
0 °C
AlarmMaxK1 Value for the max. alarm K1
± 90,000,000 l/h /
0 to 100 °C
5000 l/h /
100 °C
K1 delay
Determines the delay time of
relay K1
0 to 100 s 0 s
K2 Switch Defines the type of output NC / NO NO
K2 Fn
Determines the function of
output K2
OFF
Q min
Q max
Q min/max
T min
T max
T min / max
TQ1 min
TQ1 max
TQ1 min / max
TQ2 min
TQ2 max
TQ2 min / max
Direction
Warning
OFF
AlarmMinK2 Value for the min. alarm K2
± 90,000,000 l/h /
0 to 100 °C
0 l/h /
0 °C
AlarmMaxK2 Value for the max. alarm K2
± 90,000,000 l/h /
0 to 100 °C
5000 l/h /
100 °C
K2 delay
Determines the delay time of
relay K2
0 to 100 s 0 s
K3 Switch Defines the type of output NC / NO NO
K3 Fn
Determines the function of
output K3
OFF
Q min
Q max
Q min/max
T min
T max
T min / max
TQ1 min
TQ1 max
TQ1 min / max
TQ2 min
TQ2 max
TQ2 min / max
Direction
Warning
Pulse
OFF
AlarmMinK3 Value for the min. alarm K3
± 90,000,000 l/h /
0 to 100 °C
0 l/h /
0 °C
AlarmMaxK3 Value for the max. alarm K3
± 90,000,000 l/h /
0 to 100 °C
5000 l/h /
0 °C
K3 delay
Determines the delay time of
relay K3
0 to 100 s 0 s
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Configuration level Display Function Value range Factory setting
4 SetCalibration
Pipe
Submenu for inputting the fittings
Type Select the fitting type
GEMÜ, Tuchenhagen,
Neumo
GEMÜ
UnitPipe Set the unit of measure for Di mm/inch mm
Tue
Input the inside diameter of
the piping
25 to 300 mm 25 mm
Size Select the nominal size DN 25 / DN 50 DN 25
Material Select the raw material Metal/plastic Metal
Calibration
Submenu for entering the calibration parameters
CallPointQty
Select the calibration points
for each measuring range
11
GoCalibration
Calibration Reset Reset all calibration values
SetCalDefault
Reset to factory settings
ValueRange4
Input the calibration point for
measuring range 4
CalRange4 Calibrate measuring range 4
ValueRange3
Input the calibration point for
measuring range 3
CalRange3 Calibrate measuring range 3
CalZero
Calibrate the zero point
(0 flow)
Calculate
Calculate the non-calibrated
measuring ranges
CorrFactor
Change of fl ow rate value 0.1... 999.9 100.0 %
Configuration level Display Function Value range Factory setting
5 Communication
IR-Port
IR-Port Status
Fieldbus
DP addr Input the Profibus DP address
Webserver
Configuration level Display Function Value range Factory setting
3 SetFunction
Digital Output
Submenu for setting the digital outputs
Pulse output
Function allocation of the
pulse output
Pulse/l
l/Pulse
Pulse/l
Output Pulse/l Input of the pulses/litres 1 to 9999 1
Output l/Pulse Input of the litres/pulses 1...9999 1
ErrorTime
Delay time between error
recognition and error mes-
sage
0.5 to 100 s 0.2 s
Iout onWar Status of the current output
< 4 mA
> 20 mA
Hold
Value
> 20 mA
CpyParaSet
Copies parameters to various
working memories (P1/P2/
P3/P4)
OFF
P1<= W
P1>= P2
P1>= P3
P1>= P4
P1>= P2
P1>= P3
P1>= P4
OFF
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3030
mFlow
12 Explanation of parameters
12.1 1 Service
12.1.1 Scanning the input and output signals
Service
1
SetBasics
2
SetFunction
3
SetCalibration
4
Return
6
SETUP
Communication
5
I / O Status
1.1
v:
Shows the current fl ow velocity.
Q:
Shows the current fl ow rate.
T (only for device version MT2):
Shows the current temperature.
Min - T - Max (only for device version MT2):
Shows the minimum (left in display) and maximum (right in display) temperature value that is reached.
Reset Min - T - Max (only for device version MT2):
Reset the temperature values in the parameter "Min - T - Max".
Dir:
Shows the current fl ow direction.
Output:
Shows the current status of the internal relays K1, K2, K3 (• = relay switched).
TQ1
Activate totalizer 1.
TQ1
Display the total flow rate of totalizer 1.
TQ2
Activate totalizer 1.
TQ2
Display the total flow rate of totalizer 2.
12.1.2 Activating or deactivating the user access
Service
1
SetBasics
2
SetFunction
3
SetCalibration
4
Return
6
SETUP
Communication
5
I / O Status
1.1
Login
1.2
In certain areas, various codes are used to protect the confi guration level on the GEMÜ 3030 mFlow against improper changing of
parameters.
All menu items are marked by symbols indicating their write and read protection.
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3030
mFlow
Example:
Default No
Yes...No
r3w3
The following symbols are used for this purpose:
r0: no release required for reading
w0: no release required for writing
r1: lowest priority release code 1 required for reading
w1: lowest priority release code 1 required for writing
r2: medium priority release code 2 required for reading
w2: medium priority release code 2 required for writing
r3: top priority release code 3 required for reading
w3: top priority release code 3 required for writing
The codes can be changed or activated in the following menu:
Service
1
Return
Code: 0
Active Level: 3
(0...10000)
Logout?
OK
NewCode:1 1
0...10000
NewCode:2 2
0...10000
NewCode:3 3
0...10000
Login
1.2
r1w1 r1w1 r2w2 r3w3
I/O Status
1.1
Code:
Enter code for user access. The currently released user level is displayed at Active Level.
Example:
In Active Level 0, the fl owmeter is disabled in all three user levels.
Only the parameters marked by the symbol r0w0 can be read and changed.
Logout:
Serves to log out of write protected and read protected areas in the menu. This function disables various menus depending on the
user level activated.
User level 0 is displayed in parameter Active Level.
NewCode1:
Enter the new code for the lowest user level (user level 1) (factory setting 0).
NewCode2:
Enter the new code for the medium user level (user level 2) (factory setting 0).
NewCode3:
Enter the new code for the top user level (user level 3) (factory setting 0).
Factory setting 0 means that all three codes are assigned 0. This means that all parameter menus are released.
Example:
If user level 2 is to be disabled, user level 2 and also user level 3 must be assigned a code.
During activation or deactivation of the user levels via the RS232 interface, other codes can be assigned in the same
way as the direct input of codes via the GEMÜ 3030 mFlow keypad.
This ensures specifi c disabling of the use of the fl owmeter either directly via the fl owmeter or via the RS232 interface,
depending on the type of operation.
The codes for operation via the RS232-interface can only be assigned, activated or deactivated via the RS232-interface. The
codes for direct operation via the GEMÜ 3030 mFlow keypad can only be assigned, activated or deactivated via the keypad on the
unit itself.
20 / 40
3030
mFlow
12.1.3 Reading out, deleting and deactivating error messages
Service
1
SetBasics
2
SetFunction
3
SetCalibration
4
Return
6
SETUP
Communication
5
I / O Status
1.1
Login
1.2
Diagnosis
1.3
ErrorList:
The fl owmeter stores all error messages in this menu.
hrs:
The fl owmeter operating hours are counted here.
Warnings:
The warning messages can be masked or displayed.
The fl owmeter continues normal operation when a warning is given. Messages are stored in the ErrorList (see chapter 14 Error
messages).
ClearErrorList:
Use + to delete the fl owmeter error list.
12.1.4 Display serial number, software version and ID, and enter TAG number
Service
1
SetBasics
2
SetFunction
3
SetCalibration
4
Return
6
SETUP
Communication
5
I / O Status
1.1
Login
1.2
Diagnosis
1.3
Gemü specific
1.4
V:X.X.X.X:
Displays the current software release.
S/N:
Displays the fl owmeter serial number.
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GEM 3030 mFlow Operating Instructions Manual
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