GEM 549 eSyDrive Operating Instructions Manual

Brand: GEM

Model: 549 eSyDrive

Type: Operating Instructions Manual

GEMÜ 549 eSyDrive

Motorized angle seat globe valve

Operating instructions

further information

webcode: GW-549

All rights including copyrights or industrial property rights are expressly reserved.

Keep the document for future reference.

05.11.2019

www.gemu-group.com2 / 44GEMÜ 549

Contents

1 General information ................................................... 4

1.1 Information ......................................................... 4

1.2 Symbols used ..................................................... 4

1.3 LED symbols ....................................................... 4

1.4 Definition of terms ............................................. 4

1.5 Warning notes .................................................... 4

2 Safety information .................................................... 4

3 Product description ................................................... 5

4 Order data ................................................................. 8

5 Technical data ........................................................... 10

6 Dimensions ............................................................... 17

7 Delivery ..................................................................... 32

8 Transport .................................................................. 32

9 Storage ..................................................................... 32

10 Electrical connection ................................................. 32

11 Installation in piping .................................................. 33

11.1 Preparing for installation ................................... 33

11.2 Installation position ........................................... 34

11.3 Installation with butt weld spigots .................... 34

11.4 Installation with threaded sockets .................... 34

11.5 Installation with threaded spigots .................... 34

11.6 Installation with flanged connection ................. 35

12 Network connection .................................................. 35

12.1 Network settings ................................................ 35

12.2 Connecting the network ..................................... 35

12.3 Resetting the network settings ......................... 35

13 Commissioning ......................................................... 35

14 Operation .................................................................. 35

14.1 Operation on the device ..................................... 35

14.2 Operation via the web server ............................. 36

14.3 Manual override .................................................. 36

15 Inspection and maintenance ...................................... 37

15.1 Spare parts ......................................................... 37

15.2 Removing the actuator ...................................... 37

15.3 Replacing the seals ............................................ 38

15.4 Mounting the actuator ....................................... 38

16 Troubleshooting ........................................................ 39

17 Removal from piping ................................................. 40

18 Disposal .................................................................... 40

19 Returns ..................................................................... 40

20 Declaration of Incorporation according to 2006/42/

EC (Machinery Directive) ........................................... 41

21 Declaration of conformity according to 2014/68/EU

(Pressure Equipment Directive) ................................. 42

22 Declaration of conformity according to 2014/30/EU

(EMC Directive) ......................................................... 43

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1 General information

1.1 Information

– The descriptions and instructions apply to the stand-

ard versions. For special versions not described in this

document the basic information contained herein ap-

plies in combination with any additional special docu-

mentation.

– Correct installation, operation, maintenance and repair

work ensure faultless operation of the product.

– Should there be any doubts or misunderstandings, the

German version is the authoritative document.

– Contact us at the address on the last page for staff

training information.

1.2 Symbols used

The following symbols are used in this document:

Symbol Meaning

Tasks to be performed

Response(s) to tasks

– Lists

1.3 LED symbols

The following LED symbols are used in the documentation:

Symbol LED conditions

Off

Lit (on)

Flashing

1.4 Definition of terms

Working medium

The medium that flows through the GEMÜ product.

1.5 Warning notes

Wherever possible, warning notes are organised according to

the following scheme:

SIGNAL WORD

Type and source of the danger

Possible

symbol for

the specific

danger

Possible consequences of non-observance.

Measures for avoiding danger.

Warning notes are always marked with a signal word and

sometimes also with a symbol for the specific danger.

The following signal words and danger levels are used:

DANGER

Imminent danger!

▶ Non-observance can cause death or

severe injury.

WARNING

Potentially dangerous situation!

▶ Non-observance can cause death or

severe injury.

CAUTION

Potentially dangerous situation!

▶ Non-observance can cause moderate

to light injury.

NOTICE

Potentially dangerous situation!

▶ Non-observance can cause damage to

property.

The following symbols for the specific dangers can be used

within a warning note:

Symbol Meaning

Danger of explosion

Hot actuator parts!

Corrosive chemicals

Hot plant components!

Rotating cover!

Incorrect combination of actuator and valve

body!

2 Safety information

The safety information in this document refers only to an in-

dividual product. Potentially dangerous conditions can arise

in combination with other plant components, which need to

be considered on the basis of a risk analysis. The operator is

responsible for the production of the risk analysis and for

compliance with the resulting precautionary measures and

regional safety regulations.

The document contains fundamental safety information that

must be observed during commissioning, operation and

maintenance. Non-compliance with these instructions may

cause:

www.gemu-group.com 5 / 44 GEMÜ 549

– Personal hazard due to electrical, mechanical and

chemical effects.

– Hazard to nearby equipment.

– Failure of important functions.

– Hazard to the environment due to the leakage of dan-

gerous materials.

The safety information does not take into account:

– Unexpected incidents and events, which may occur

during installation, operation and maintenance.

– Local safety regulations which must be adhered to by

the operator and by any additional installation person-

nel.

Prior to commissioning:

1. Transport and store the product correctly.

2. Do not paint the bolts and plastic parts of the product.

3. Carry out installation and commissioning using trained

personnel.

4. Provide adequate training for installation and operating

personnel.

5. Ensure that the contents of the document have been fully

understood by the responsible personnel.

6. Define the areas of responsibility.

7. Observe the safety data sheets.

8. Observe the safety regulations for the media used.

During operation:

9. Keep this document available at the place of use.

10. Observe the safety information.

11. Operate the product in accordance with this document.

12. Operate the product in accordance with the specifica-

tions.

13. Maintain the product correctly.

14. Do not carry out any maintenance work and repairs not

described in this document without consulting the manu-

facturer first.

In cases of uncertainty:

15. Consult the nearest GEMÜ sales office.

3 Product description

3.1 Buttons for on-site control

Fig.1: Position of the buttons

Item Name Function

8 DIP switch, "ON-

site" control

Switches the on-site

control on the device

on or off

9 "OPEN" button Moves actuator to

the open position

Resets the network

settings

10 "INIT/CLOSE"

button

Moves actuator to

the closed position

Starting initialisation

3 Product description

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3 Product description

3.2 LED displays

3.2.1 On-site status LEDs

LED MODE LED PWR

Fig.2: Position of the status LEDs

The user checks the following conditions directly on-site at

the valve using LED MODE and LED PWR:

Function LED MODE LED PWR

Yellow Blue Green Red

Automatic

operation

Manual

operation

Actuator

switched off

(OFF mode)

Manual

operation (on-

site)

Software update

alternating

On-site

initialisation

(buttons)

Remote

initialisation (via

DigIn)

Function LED MODE LED PWR

Yellow Blue Green Red

Operation via

emergency

power supply

module

3.2.2 High visibility LEDs

11 11

Fig.3: Position of the high visibility LEDs

Item Name

11 High visibility LEDs

Function High visibility LED

Green Orange

OPEN position Position indicator

LEDs,

standard

OPEN position Position indicator

LEDs,

inversed

CLOSED position Position indicator

LEDs,

standard

CLOSED position Position indicator

LEDs,

inversed

Position unknown (e.g. 50%)

Initialisation

alternating

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Function High visibility LED

Green Orange

Location function

Description

The GEMÜ 549 eSyDrive 2/2-way angle seat globe valve has

a hollow shaft actuator and is electrically operated. The

eSyDrive hollow shaft actuator can be operated as an ON/

OFF actuator or as an actuator with integrated positioner or

process controller. The valve spindle is sealed by a self-ad-

justing gland packing providing low maintenance and reliable

valve spindle sealing even after a long service life. A wiper

ring fitted in front of the gland packing protects the seal

against contamination and damage. An integral optical and

electrical position indicator is standard.

3.3 Function

The product controls or regulates (depending on version) a

flowing medium by being closed or opened by a motorized

actuator.

The product has an optical position indicator as standard.

The optical position indicator indicates the OPEN and

CLOSED positions.

3.4 Correct use

DANGER

Danger of explosion

▶ Risk of death or severe injury.

● Do not use the product in potentially

explosive zones.

WARNING

Improper use of the product!

▶ Risk of severe injury or death.

▶ Manufacturer liability and guarantee will be void.

● Only use the product in accordance with the operating

conditions specified in the contract documentation and

this document.

The product is designed for installation in piping systems

and for controlling a working medium.

The product is not intended for use in potentially explosive

areas.

● Use the product in accordance with the technical data.

3 Product description

4 Order data

The order data provide an overview of standard configurations.

Please check the availability before ordering. Other configurations available on request.

Order codes

1 Type Code

Angle seat valve, electrically operated,

electro-mechanical hollow shaft actuator,

eSyDrive

549

2 DN Code

DN 10 10

DN 15 15

DN 20 20

DN 25 25

DN 32 32

DN 40 40

DN 50 50

DN 65 65

DN 80 80

3 Body configuration Code

2/2-way body D

Angle valve body E

4 Connection type Code

Spigot

Spigot DIN 0

Spigot EN 10357 series B,

formerly DIN 11850 series 1

Spigot EN 10357 series A (formerly DIN 11850

series 2)/DIN 11866 series A

Spigot DIN 11850 series 3 18

Spigot SMS 3008 37

Spigot ASME BPE 59

Spigot ISO 1127/EN 10357 series C/DIN 11866

series B

Spigot ANSI/ASME B36.19M schedule 10s 63

Spigot ANSI/ASME B36.19M schedule 40s 65

Threaded connection

Threaded socket DIN ISO 228 1

Threaded socket BS 21 Rc,

end-to-end dimension ETE DIN 3202-4 series M8

Threaded socket NPT,

end-to-end dimension ETE DIN 3202-4 series M8

Threaded spigot DIN ISO 228 9

Flange

Flange EN 1092, PN 25, form B,

face-to-face dimension FTF EN 558 series 1, ISO

5752, basic series 1

Flange EN 1092, PN 25, form B 13

Flange ANSI Class 150 RF 47

Clamp

Clamp ASME BPE,

face-to-face dimension FTF ASME BPE

4 Connection type Code

Clamp DIN 32676 series B,

face-to-face dimension FTF EN 558 series 1

Clamp DIN 32676 series A,

face-to-face dimension FTF EN 558 series 1

Clamp ASME BPE,

face-to-face dimension FTF EN 558 series 1

5 Valve body material Code

1.4435, investment casting 34

1.4408, investment casting 37

1.4435 (F316L), forged body 40

1.4435, investment casting C2

6 Seat seal Code

PTFE 5

PTFE, glass fibre reinforced 5G

1.4404 10

7 Voltage/frequency Code

24 V DC C1

8 Control module Code

OPEN/CLOSE, positioner and process controller L0

9 Regulating cone Code

Please find the number of the optional regulating

cone (R-No.) for the linear or equal-percentage

modified regulating cone in the Kv value table.

R….

10 Actuator version Code

Actuator size 0 0A

Actuator size 1 1A

Actuator size 2 2A

11 Type of design Code

Ra ≤ 0.6 μm (25 μinch) for media wetted surfaces,

in accordance with ASME BPE SF2 + SF3

mechanically polished internal

1903

Ra ≤ 0.8 µm (30 µinch) for media wetted surfaces,

in accordance with DIN 11866 H3,

mechanically polished internal

1904

Ra ≤ 0.4 μm (15 μinch) for media wetted surfaces,

in accordance with DIN 11866 H4, ASME BPE SF1

mechanically polished internal

1909

12 Special version Code

Special version for oxygen,

maximum medium temperature: 60°C,

media-wetted seal materials and auxiliary

materials with BAM testing

13 CONEXO Code

without

4 Order data

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GEMÜ 549

13 CONEXO Code

Integrated RFID chip for electronic identification

and traceability

Order example

Order option Code Description

1 Type 549 Angle seat valve, electrically operated,

electro-mechanical hollow shaft actuator,

eSyDrive

2 DN 50 DN 50

3 Body configuration D 2/2-way body

4 Connection type 1 Threaded socket DIN ISO 228

5 Valve body material 37 1.4408, investment casting

6 Seat seal 5 PTFE

7 Voltage/frequency C1 24 V DC

8 Control module L0 OPEN/CLOSE, positioner and process controller

9 Regulating cone RS916 60 m³/h - mod.EQ

10 Actuator version 2A Actuator size 2

11 Type of design 1903 Ra ≤ 0.6 μm (25 μinch) for media wetted surfaces,

in accordance with ASME BPE SF2 + SF3

mechanically polished internal

12 Special version S Special version for oxygen,

maximum medium temperature: 60°C,

media-wetted seal materials and auxiliary materials with BAM testing

13 CONEXO without

4 Order data

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GEMÜ 549

5 Technical data

5.1 Medium

Working medium: Corrosive, inert, gaseous and liquid media which have no negative impact on the physical and

chemical properties of the body and seal material.

Max. permissible

viscosity:

600 mm²/s (cSt)

Other versions for lower/higher temperatures and higher viscosities on request.

5.2 Temperature

Media temperature: -10 to 180 °C

Ambient temperature: -10 to 60 °C

5.3 Pressure

Operating pressure:

DN Actuator version

Actuator version

10 0 - 25 - -

15 0 - 25 - -

20 0 - 20 0 - 25 -

25 0 - 12 0 - 25 -

32 - 0 - 20 -

40 - 0 - 12 0 - 25

50 - 0 - 8 0 - 16

65 - 0 - 5 0 - 10

80 - 0 - 4 0 - 6

Pressures in bar

All pressures are gauge pressures.

For max. operating pressures the pressure / temperature correlation must be observed.

Higher operating pressures on request

Leakage rate: Open-closed valve

Seat seal Standard Test procedure Leakage rate Test medium

Metal DIN EN 12266-1 P12 F Air

EPDM, FPM, PTFE DIN EN 12266-1 P12 A Air

Control valve

Seat seal Standard Test procedure Leakage rate Test medium

Metal DIN EN 60534-4 1 IV Air

PTFE, FPM, EPDM DIN EN 60534-4 1 VI Air

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GEMÜ 549

5 Technical data

Pressure/temperature

correlation:

Connection

types

code

Material

code

Max. allowable operating pressures in bar at temperature in °C

RT 100 150 200 250 300

1, 9, 17, 37,

60, 63, 3C, 3D

37 25.0 23.8 21.4 18.9 17.5 16.1

0, 16, 17, 18,

37, 59, 60, 65

34 25.0 24.5 22.4 20.3 18.2 16.1

13 (DN 15 -

DN 50)

34 25.0 23.6 21.5 19.8 18.6 17.2

80, 88 (DN 15

- DN 40)

34 25.0 21.2 19.3* - - -

80, 88 (DN 50

- DN 80)

34 16.0 16.0 16.0* - - -

82 (DN 15 -

DN 32)

34 25.0 21.2 19.3* - - -

82 (DN 40 -

DN 65)

34 16.0 16.0 16.0* - - -

86 (DN 15 -

DN 40)

34 25.0 21.2 19.3* - - -

86 (DN 50 -

DN 65)

34 16.0 16.0 16.0* - - -

10 (DN 15 -

DN 50)

37 25.0 25.0 22.7 21.0 19.8 18.5

47 (DN 15 -

DN 50)

34 15.9 13.3 12.0 11.1 10.2 9.7

0, 16, 17, 18,

59, 60

40 25.0 20.6 18.7 17.1 15.8 14.8

17, 59, 60 C2 25.0 21.2 19.3 17.9 16.8 15.9

* max. temperature 140 °C

1) Connection type

Code 0: Spigot DIN

Code 1: Threaded socket DIN ISO 228

Code 3C: Threaded socket BS 21 Rc, end-to-end dimension ETE DIN 3202-4 series M8

Code 3D: Threaded socket NPT, end-to-end dimension ETE DIN 3202-4 series M8

Code 9: Threaded spigot DIN ISO 228

Code 10: Flange EN 1092, PN 25, form B, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic

series 1

Code 13: Flange EN 1092, PN 25, form B

Code 16: Spigot EN 10357 series B, formerly DIN 11850 series 1

Code 17: Spigot EN 10357 series A (formerly DIN 11850 series 2)/DIN 11866 series A

Code 18: Spigot DIN 11850 series 3

Code 37: Spigot SMS 3008

Code 47: Flange ANSI Class 150 RF

Code 59: Spigot ASME BPE

Code 60: Spigot ISO 1127/EN 10357 series C/DIN 11866 series B

Code 63: Spigot ANSI/ASME B36.19M schedule 10s

Code 65: Spigot ANSI/ASME B36.19M schedule 40s

Code 80: Clamp ASME BPE, face-to-face dimension FTF ASME BPE

Code 82: Clamp DIN 32676 series B, face-to-face dimension FTF EN 558 series 1

Code 86: Clamp DIN 32676 series A, face-to-face dimension FTF EN 558 series 1

Code 88: Clamp ASME BPE, face-to-face dimension FTF EN 558 series 1

2) Valve body material

Code 34: 1.4435, investment casting

Code 37: 1.4408, investment casting

Code 40: 1.4435 (F316L), forged body

Code C2: 1.4435, investment casting

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5 Technical data

Kv values: Open-closed valve

Butt weld spigot

DIN 11850

Butt weld spigot

DIN 11866

Threaded socket

DIN ISO 228

10 - - -

15 2.4 5.5 5.4

20 - 11.7 10.0

25 - 20.5 15.2

32 - 33.0 23.0

40 - 51.0 41.0

50 - 61.0 68.0

65 - 110.0 95.0

80 - 117.0 130.0

Kv values determined in accordance with DIN EN 60534. The Kv value specifications refer to the largest actu-

ator for the respective nominal size. The Kv values for other product configurations (e.g. other connections or

body materials) may differ.

Kv values in m³/h

Control valve: Standard regulating cone (DIN)

DN Kv values Operating

pressure

Actuator

version

linear equal

percentage

15 5.0 32.0 0A RS920 RS930

20 10.0 20.0 0A RS921 RS931

25 15.0 12.0 0A RS922 RS932

15.0 32.0 1A RS923 RS933

32 24.0 20.0 1A RS924 RS934

40 38.0 12.0 1A RS925 RS935

38.0 20.0 2A RS905 RS915

50 50.0 8.0 1A RS926 RS936

60.0 20.0 2A RS906 RS916

65 60.0 5.0 1A - RS937

60.0 15.0 2A - RS917

80 80.0 4.0 1A - RS938

80.0 6.0 2A - RS918

Kv values in m³/h

Standard regulating cone (ANSI)

DN Kv values Operating

pressure

Actuator

version

linear equal

percentage

15 2.7 32.0 0A RS961 RS971

20 6.3 20.0 0A RS962 RS972

25 13.3 12.0 0A RS963 RS973

13.3 32.0 1A RS964 RS974

40 35.6 12.0 1A RS965 RS975

35.6 20.0 2A RS945 RS955

50 50.0 8.0 1A RS966 RS976

58.0 20.0 2A RS946 RS956

65 60.0 5.0 1A - RS977

60.0 15.0 2A - RS957

80 80.0 4.0 1A - RS978

80.0 6.0 2A - RS958

Kv values in m³/h

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GEMÜ 549

5 Technical data

Control valve:

Standard regulating cone with reduced seat

DN Kv values Operating

pressure

Actuator

version

linear equal

percentage

15 0.10

25.0 0A RA204 RA407

0.16

25.0 0A RB210 RA408

0.25

25.0 0A RB211 RB407

0.40

25.0 0A RB212 RB408

0.63

25.0 0A RC207 RC408

1.00

25.0 0A RC208 RC409

1.60 25.0 0A RD209 RD409

2.50

25.0 0A RE210 RE410

20 1.60 25.0 0A RD210 RD410

2.50 25.0 0A RE211 RE411

4.00 25.0 0A RF212 RF412

6.30

25.0 0A RG213 RG413

25 2.50 25.0 0A RE212 RE412

4.00 25.0 0A RF213 RF413

6.30 25.0 0A RG214 RG414

10.0

18.0 0A RH213 RH413

32 4.00 25.0 0A RF214 RF414

6.30 25.0 0A RG215 RG415

10.00 20.0 0A RH214 RH414

16.00 12.0 0A RJ210 RJ410

40 6.30 25.0 0A RG216 RG416

10.00 20.0 0A RH215 RH415

16.00 12.0 0A RJ211 RJ411

25.00 18.0 1A RK207 RK407

50 10.00 18.0 0A RH216 RH416

16.00 12.0 0A RJ212 RJ412

25.00 19.0 1A RK208 RK408

40.00 12.0 1A RM204 RM404

1) metal seated

2) not for connection codes 37, 59, 80, 88

Kv values in m³/h

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5 Technical data

5.4 Product compliance

Food: Regulation (EC) No. 1935/2004*

Regulation (EC) No. 10/2011*

FDA*

* depending on version and/or operating parameters

Pressure Equipment

Directive:

2014/68/EU

Machinery Directive: 2006/42/EU

5.5 Mechanical data

Protection class: IP 65 acc. to EN 60529 Actuator version 0A, 2A

IP 61 acc. to EN 60529 Actuator version 1A

Weight: Actuator

Actuator version 0A 1.8 kg

Actuator version 1A 3.0 kg

Actuator version 2A 9.0 kg

Body

Connection

types

0, 16, 17, 18,

37, 59, 60, 63,

1, 31, 3B 9 10, 13, 47 80, 82, 86, 88

Valve body Spigot

K514

Threaded

socket

Threaded

spigot

Flange K514 Clamp

15 0.24 0.35 0.31 1.8 0.370

20 0.50 0.35 0.50 2.5 0.634

25 0.50 0.35 0.65 3.1 0.628

32 0.90 0.75 1.00 4.6 1.080

40 1.10 0.98 1.30 5.1 1.282

50 1.80 1.70 1.80 7.2 2.070

65 3.40 3.20 3.40 - 3.692

80 4.20 4.10 4.40 - 4.602

Weights in kg

Operating time: Actuator version 0A 6 mm/s

Actuator version 1A 6 mm/s

Actuator version 2A 4 mm/s

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GEMÜ 549

5 Technical data

5.6 Electrical data

Supply voltage:

Actuator size 0 Actuator size 1 Actuator size 2

Voltage Uv = 24 V DC ± 10%

Rating Max. 28 W Max. 65 W Max. 120 W

Operating mode

(OPEN/CLOSE

operation)

Continuous duty

Operating mode

(control operation)

Class C acc. to EN 15714-2

Reverse battery

protection

Yes

5.6.1 Analogue input signals

5.6.1.1 Set value

Input signals: 0/4 - 20 mA; 0 – 10 V DC (function selectable via IO-Link)

Input type: passive

Input resistance: 250 Ω

Accuracy/linearity: ≤ ±0.3% of full flow

Temperature drift: ≤ ±0.1% / 10°K

Resolution: 12 bit

Reverse battery

protection:

Overload proof: Yes (up to ± 24 V DC)

5.6.1.2 Process actual value

Input signals: 0/4 - 20 mA; 0 – 10 V DC (function selectable via IO-Link)

Input type: passive

Input resistance: 250 Ω

Accuracy/linearity: ≤ ±0.3% of full flow

Temperature drift: ≤ ±0.1% / 10°K

Resolution: 12 bit

Reverse battery

protection:

Overload proof: Yes (up to ± 24 V DC)

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5 Technical data

5.6.2 Digital input signals

Digital inputs: 3

Function: selectable using software

Voltage: 24 V DC

Logic level "1": >14 V DC

Logic level "0": < 8 V DC

Input current: typ. 2.5 mA (at 24 V DC)

5.6.3 Analogue output signals

5.6.3.1 Actual value

Output signal: 0/4 - 20 mA; 0 – 10 V DC (function selectable via IO-Link)

Output type: Active (AD5412)

Accuracy: ≤ ±1% of full flow

Temperature drift: ≤ ±0.1% / 10°K

Load resistor: ≤ 750 kΩ

Resolution: 10 bit

Overload proof: Yes (up to ± 24 V DC)

Short-circuit proof: Yes

5.6.4 Digital output signals

5.6.4.1 Switching outputs 1 and 2

Design: 2x change-over contact, potential-free

Switch rating: 125 V AC / 2 A

48 V DC / 2 A

Switch points: Adjustable 0 - 100 %

5.6.4.2 Switching output 3

Function: Signal fault

Type of contact: Push-Pull

Switching voltage: Supply voltage

Switching current: ≤ 0.1 A

Drop voltage: Max. 2.5 V DC at 0.1 A

Overload proof: Yes (up to ± 24 V DC)

Short-circuit proof: Yes

Pull-Down resistance: 120 kΩ

5.6.5 Communication

Interface: Ethernet

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GEMÜ 549

5 Technical data

Function: Parameterisation via web browser

IP address: 192.168.2.1 alterable via web browser

Subnet screen: 255.255.252.0 alterable via web browser

The actuator and the PC must be in the same network to use the web server. The IP address of the actuator is entered in the

web browser and the actuator can then be parametrised. In order to use more than one actuator, a definitive IP address must

be assigned to each actuator in the same network.

6 Dimensions

6.1 Installation dimensions - Valve with 2/2-way body

SW1

45°

DN SW1 G Actuator version 0A Actuator version 1A Actuator version 2A

CT LA CT LA CT LA

10 36 - 287.0 242.0 - - - -

15 36 M 34x1.5 290.0 245.0 - - - -

20 41 M 40x1.5 300.0 255.0 341.0 299.0 - -

25 46 M 45x1.5 300.0 255.0 341.0 299.0 - -

32 55 M 52x1.5 - 349.0 307.0 402.0 368.0

40 60 M 60x2.0 - - 354.0 312.0 407.0 373.0

50 75 M 72x2.0 - - 362.0 320.0 405.0 381.0

65 75 M 90x2.0 - - 375.0 333.0 428.0 394.0

80 75 M 105x2.0 - - - - 445.0 411.0

Dimensions in mm

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6 Dimensions

6.2 Installation dimensions - Valve with angle valve body

SW1

DN SW1 R Actuator

version 0A

Actuator

version 1A

Actuator

version 2A

CT CT CT

15 36 G ½ 293.0 - -

20 41 G ¾ 296.0 353.0 -

25 46 G 1 300.0 357.0 -

32 55 - - 360.0 429.0

40 60 - - 365.0 434.0

50 75 - - 372.0 441.0

Dimensions in mm

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GEMÜ 549

6 Dimensions

6.3 Actuator dimensions

Actuator

version

A1 B B1 B2 B3

0A 45.0 68.0 126.0 160.0 193.0

1A 86.0 82.0 132.0 172.0 252.0

2A 121.0 129.0 157.0 224.0 304.0

Dimensions in mm

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6 Dimensions

6.4 Body dimensions

6.4.1 Spigot

45°

DN Connection types code

0 16 17 18 60

Material code 34

L LB ø d s ø d s ø d s ø d s ø d s

10 105.0 35.5 - - 12.0 1.0 13.0 1.5 14.0 2.0 17.2 1.6

15 105.0 35.5 18.0 1.5 18.0 1.0 19.0 1.5 20.0 2.0 21.3 1.6

20 120.0 39.0 22.0 1.5 22.0 1.0 23.0 1.5 24.0 2.0 26.9 1.6

25 125.0 38.5 28.0 1.5 28.0 1.0 29.0 1.5 30.0 2.0 33.7 2.0

40 160.0 47.0 40.0 1.5 40.0 1.0 41.0 1.5 42.0 2.0 48.3 2.0

32 155.0 48.0 - - 34.0 1.0 35.0 1.5 36.0 2.0 42.4 2.0

50 180.0 48.0 52.0 1.5 52.0 1.0 53.0 1.5 54.0 2.0 60.3 2.0

Dimensions in mm

1) Connection type

Code 0: Spigot DIN

Code 16: Spigot EN 10357 series B, formerly DIN 11850 series 1

Code 17: Spigot EN 10357 series A (formerly DIN 11850 series 2)/DIN 11866 series A

Code 18: Spigot DIN 11850 series 3

Code 60: Spigot ISO 1127/EN 10357 series C/DIN 11866 series B

2) Valve body material

Code 34: 1.4435, investment casting

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GEMÜ 549

6 Dimensions

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GEM 549 eSyDrive Operating Instructions Manual

GEM 549 eSyDrive Operating Instructions Manual

GEM 549 eSyDrive Operating Instructions Manual

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