SYSTEM
t
WA!RNLNG:
A
Read and follow all directions
¯ for e, ach ~tep to insure proper
assembly of thi~ procluct.
CLASS H ’.
PART # 70174(11
USER’ S GUIDE
1
"qersion: 777101
Revision: 02/02/01
ORTANT NOTF_,~-~
Please note:
* That3k you for put-chasing the ParaBody 777 Gym System. Please read these instructions
thoroughly and keep them for futm’e reference. -
* This product must be assembled on a fiat, level surface to assure its proper fhnction.
* Do not securely tighten, any frame connections until the entire frmne have been assembled
m~less otherwise specified.
* Rubber mallet or hammer
.* 3/4" wrench
* 9/16" wrench
¯ * Ratchet with 3/4" and 9/16" sockets
* 5/32" Allen wrench
* Adjustable wrench
* Tape measure
BOLT LENGT]I RULER:
~---1/2
o I
I Square
=
I’X 1’.
Minimum Required Usable S~
Length
Width
Height
= 90 inches (229 cm) 7’
=
103 inches .(262 cm) 8’
=
84 inches (213.5 cm)
Dimensions Includin~
-a[)-
Length
= 90 inches (229 cm) 7’
Width
= 130 inches (330 cm) 10’ 10"
5
7
8
9
,0
2:
2~
2
,
9
3
PART#
70077
70076
70058
70014
70015
70017
70019
70056
70067
69408
69885
69954
69957
70082
70083
69947
6194601
;816501
7016902
’016901
~939202
69537
3221702
~978101
~108002
i987801
6987901
6988001
~988101
70121
DES CP,_LPTIO N
BASE
UPRIGHT
SEATADIUST
RIGHT Aydvl SUPPORT
LEFT ABM SUPPORT
RIG~’rAKM
LEFtARM
LEG PEDESTAL
PULLEY BRACI(-ET
p ULLEY P LATE
BASE PLATE
v.PULLEYPLATE
BOOM PULLEY PLATE
RIGHT BOOM PLATE
LEFf BOOM PLATE
PAD
ROLLER PAD
76" GUIDE ROD
14-1/2" SEWN HANDLE
7-I/2" SEWN HANDLE
WE1GHT PLATE
WEIGHT PLATEBUSHING I0 CT
HEAD PLATE
E-RING
WEIGHT STACII LABEL
WE1GHT PL ATE SHAFT
WEIGHT STACK PIN
cUSHION
WEIGHT CABLE
LEG cABLE
ARM CABLE
BOOM CABLE
WEIGHT STACIi SPACER
PARTS
5
2
2
2
15
1
1
1
1
1
9
]
LIST
PART#
3102503
6409101
3103302
3116201
3116101
6993701
6412001
I0~801
6416601
6145801
31054,01
3108901
6866801
6480301
6480302
6122702
6122701
6549301
3102924
3102807
102922
3221902
~102905
" 9
z102 17
6075906
3102906
3102930
3102804
3102802
3102501
6020601
70718
3102904
DESCPdPTION
3/4" FLAT
A_N~CLE STP~4P
SP~T COLL.~
~
2
3-112" P~LEY
4-1/2" p~.LEY
4-1/2" V-GRO0~ p~LEY
SP~N G PIN AS S:E~LY
SN~ L~
p~GL~E (Q~r
3 PRONG KNOB
ST~OCK
PLASTIC WA~R
1/2" ~ WAS~R
318" ~ 9116" ~G~
31B ~ 1-1116" ~IG~
31B ~ lIT
~
SP~C~
318" ~ 1" S~C~
.I
314 ~ 17" T~
31B ~ I
"314~’
~O~T
4
31B ~O~ ~IG~T ~OCK
31B ~ 2-314" ~O~T
i,
2" ~O~ S~C~
31B ~ 3-314" ~O~T
I
12 L~¢ CHMN
3/8 X 4" BOLT
3/8 X 7" BOLT
1/2" LOW ~IG]~ LOCK ~T
3/g" LOCK
3/8" FLAT
liT’ ~G~E BEING
FOOTPL~E
3/8 X 3" BOLT
3-314"
3/8 X 3"
STEP 1: ..... .,- ," (57) andfour
¯ LOOSELY assemble two BASE PLATES (11)to the BASE (1) and the UPRIGHT (2) using four ~/8 X: ~/4
¯ "-
s2
(63). See FIGURE
3/8 LOCI NUTS
¯
Insert two two 3/8 X 9/16’: FLANGE SPACERS (48) into the upper hole of the FRAME (2) as shown.
¯
LOOSELY assemble the FOOTPLATE (66) to the FRAME (2) using one 3/8 X 3" BOLT (67) and one 3/8": LOCK NUT (63)
shown in FIGUtLE 1. -- 1/’~ "]
1 I I I I
FIGURE 2
~
TEP2:
. ,, .
... .......
Insert two WEIGHT PLATE BUSHINGS (22) into each of the fifteen WEIGHT PLATES (21) as shown in FI[GURE
FIGURE 3
~S ~howll
~
TEP 3: ’
Slide the WEIGHT PLATE SHAFT (26) tlLru the hole in the t-I~.AD PLATE(23). ,nnd lock in place using one E-RING
in FIGURE 3 .... ., 7
FIGURE 4
STEP 4:
¯
Insert two GUIDE RODS (lg) into the BASE (1) as shown on FIGURE 4. (NOTE: Lubi-icate GUIDE RODS (18) with
or teflon spray availabl6 at most hardware stores.)
¯ Slide two WEIGHT STACK SPACERS (33), two 3/4" FLAT WASI-IERS (34). and two WEIGHT STACK CUSHIONS (28)
over the GUIDE KODS (Ig).
¯ Using EXTREIV~E CAI’OE slide a11 fffleen WEIGHT PLATES (2
I)
down over the GUIDE RODS (18) on to the WEIGHT STACK
¯ CUSHIONS (28). Make sure that th~ WEIGHT PLATES (2 I) are .all fa¢ingas shown.
Slide the head plate assembly down o’s, or the GUIDE RODS (18) onto the weight stack.
Slide two SHAFT coLLARS (36) over the GUIDE RODS (18) as shown in FIGURE
k_--J-
¯
8
FIGURE 5
/
shown
STEP 5:
,
Swing the GUIDE RODS (lg) into the guide rod bushings in each of the RIGHT and LEFT UPRIGHT PLAX~S (14 & 15)
in FIGURE 5. " ’ " 15) to theUPRIGHT (2) using three 3/g X 3-3/4" BOLTS (57)
¯ LOOSELY assemble theRIGI-IT andLEPTUPRIGHTPLATES (14
and fllree 3/g" LOCI: NUTS (63). See FIGURE 5.
¯ Slide the SI-IAFT COLLA-RS (36) to the top of the GLUDE RODS (lg) and tighten set screws as shown in FIGURE
FIGURE 6
/
,
:
%-.13,~,G "~ " " .
~
.
~ (S6). four
STEP 6:
¯
LOOSELY assemble the ~GHT and LE~ ,~ S~PORTS (4 & 5) to the BASE (1) using four 2/g X 3-3/4" BOLTS
3/8" ~AT WAs~RS (64), ~nd four 3/8" LOCK ~TS (63). See FIG~
Appl~’ ~IGHT STACK L.~ELS (25) to the ~IGHT PLATES (21) ~s shown in FIG~
¯
9
FIGURE 7 L
;TEP 7: .
¯
LOOSELY assemble the 1LIGHT and LEFT AKMS (6 & 7) to the UPRIGHT (2) mad the RIGHT and LEFT ARM SUPPORTS
& 5) using two 3/8 X 4" BOLTS (60), four 3/8" FLAT WASHERS (64), and two3/8" LOW HEIGHT LOCK NUTS (54).
FIGISRE 7.
FIGURE 8
STEP 8:
¯ SECURELY assemble one SEAT PAD (16) to the SEAT AD JUST (3) using two 3/8 X 2-3/4" BOLTS (55) and two 3/8" WASHERS
(64). See FIGURE
0
1
2 .
3.
. .4
5
6
2 .
3 . .4.
s
, I t J
10
~IGURE 9
S.TEP 9:¯ ’ Securely assemble one SPRING PIN AssEMBLY (40) and one ~ PRONG KNOB (43) to the FRONT IIPPJGHT (2) as
~ . Apply e~ght pAp, AGLIDES (42) to the INSIDE of the tube on the LTPR.IGHT (2) and on the OUTSIDE of the SEAT AD3UST
as showr..
¯ SEAT ADXJST ASSEMBLY into the UPRIGHT (2) as shown. The SEAT height am be adjusted using the
¯ CAREFULLY iasert the
SPRING PIN (40) and can be secured with the .3 PRONG ICNOB (43).
STEP 10:
¯ Insert two I/2" FLANGE BEARINGS (65) into the the LEG pEDESTAL (~) as shown in FIGURE
¯
Assemble the LEG PEDESTAL (~) to th~ UPRIGHT (2) using two RH CAPS (47). one 1/2 X 4" BOUF (SB): two
WASHERS (46). and one liT’ LOW HE1GHT LOCK NUT (62). (Note: Tighten this connection enough to remove
p|ay yet allow the LEG PEDESTAL to rotate freely.)
¯ .. 11
FIGURE Ii
;TEP 11: .
¯
Assemble two V-PULLEY PLATES (12) and two 4’1/2" V-GROOVE PULLEYS (39) to the UPRIGHT (2) ~sing two3/g X 2-3/4".
BOLTS (55). See FIGIYILE 11.
STEP ~2:
¯ Assemble two BOOM p~LEY PLATES (13) and three 3-1/2" P~LEYS (37) to the ~OOM PLATES (].4 & 15) using o~e
7" BOLT (61). two 3/g X 1/2" SPACEKS (50), two 3/8 X 1" SPACEKS (51) and one 3/8" LOC~ ~JT (63) . See F]G~.
STEP 14:
¯ Assemble the WEIGHT STACI4 PIN (27) to the
WEIGHT STACK SHAFT (26) as shown in
FIGURE 14.
¯
Screw fl~¢ long threaded end of the WEIGHT
STACK CABLE (29) into fl~e end offl~eWEIGHT
PLATE SHAFT (26) .See FIGURE 14.
¯ Route fl~e WEIGHT STACK CABLE (29) around.
the pull~ys in fl~e BOOM PLATES (14 & 15)
shown in FIGURE 14. (NOTE: Nlake sure the
--.--- cable runs in the ~-ooves of the pulleys.)
¯ AssembIe two PULLEY PLATES (10) around one
3-1/2" pULLEY (37) using one 3/g X 1-3/4"
BOLT (53) and one 3/8" LOCI4 NUT (63)
shown in FIGURE 14. (Note: Loop the CABLE
around the PULLEY prior to assembling the
pULLEY PLATES.)
FIGURE 14
FIGURE 15
;,TEP 15: .
¯
Assemble one 3-I12" PULLEY (37) to the BOOM PLATES (14 & 15) using, one 318 X 3-314" BOLT (57), two 31g X I" SPACERS
(5 I) and one 31g" LOCK NUT (63). See FIGURE 15.(Note: Loop the WEIG~IT STACK CABLE around the PULLEY prior
assembling to the BOOM PLATES.)
¯
Screw the short threaded 6nd of the WEIGHT STACK CABLE (29) into the end of the PULLEY BRACICE’F (9) .See FIGLrRB
3/8X2-3/4"~..
FIGURE 16
/
,.
......
STEP 16:
¯ ¯ Rou-te the BOOM CABLE (32) over the V-GROOVE PULLEY (39) and the 3-1/2" PULLEY (37) on the LEFT BOOM
(15) and over the 3-1/2" PULLEY (37) on the RIGHT BOOM PLATE (14) and over the V-GROOVE p0"LLEY (39) as
STEP 16.
¯
SECIJRELN
~
assemble two 2" NYLON SPACERS (56) to the V-PULLEY PLATES (12) and the BOOM PLATES (14 & 15)
two 3/8 X 2-3/4" BOLTS (55) and two 3/8" LOCK NUTS (63). See FIGURE
usin~ one 3/8 X 1-3/4" BOLT (53) and one 3/8 LOCK
¯ Assemble one _~-1/- PULLEY (37) to the PULLEY BRACKET (9)
NUT (63) (Note: Loop the BOOM CABLE around the PULLEY prlo," to assembling the PULL!;Y BRACKET.)
14 --
FIGURE 17
3/8X3-3/4"
STEP 17:
Securely assemble the ball end of the LEG CABLE (30) and one 3-1/2" PULLEY (37) to the LEG PEDESTAL (g) using two
3-3/4" BOLTS (57), two 3/g" X 1-1]16" FLANGE SPACERS (49), two 3/8" WASHERS (64), a~d two 3/g" LOCI,2NUTS
(NOTE: The LEG CABLE (91) must be routed over the retaining bolt as shown in FIGUILF, 17.)
Securely assemble one 3-1/2" PL
TLLE~r
(37) to the UPtLIGHT (2) using one 3/8 X 3" BOLT (67) and one 3/8" LOCI,LNUT
(NOTE: The LEG CABLE (91) must be routed over the retainingbolt as shown in FIGUPGg 17.)
Assemble one 3-1/2" PULLEY (37) to the BASE PLATES (11) using one 3/8 X 3-3/4" BOLT(57), two 3/8 X 1" SPACERS (51)
one 3/8" LOCI( NUT (63). See FIGURE 17 .(Note: Loop the LEG CABLE (30) .around the PULLEY prior to assembling
PULLEY to the BASE PLATES.)
STEP I~:
¯
Assemble one 3-1/2" PULLEY (37) to the
PLrLLEY PLATES (10) using one 3/8 X
3/4:’ BOLT (53) and one 3/8" LOCK NUT
(63) as shown in FIGURE 18. (Note:
Loop lhe CABLE around the PULLEY
prior lo assembling the prsLLEY
PLATES.)
FIGURE 19
/
/:
3/gX3-3/4"
/"’’....: ’
ii"
/
I:/ "i~"i..
.’"
.,.0.~/ .....
--
~.
.,:-........L ’" ..... t/<--.:..I" ,.’.....,/.. ......
-
:./’-.. "’--..."-~..., .... ." , ~f
~
e,
,rr, .-’ ......
’i:~.’:. ....
" "
’’>
" ’. ’ ~". "t~:.- ......,"
ii "
’~::
..........
’":"
/ !\~,
~ ......
.
-
STEP 19: .....
" ~ ’
¯ Assemble one 3-1/2" PULLEY (37) to the BASE PLATES (11) using one 3/8 X :-o/4 BOLT (-~7). two ~/8 X 1’: SPACERS (51)
one 3/8" LOCK NUT (63). See FIGURE 19.(Note: Loop the LEG CABLE (30) around the PULLEY prior to assembling
BASE PLATES.)
. Screw the threaded end of the LEO CABLE (30) into the end of the PULLEY BRACKET (9). See FIGURE
FIGURE
I //
I
,I
STEP 20:
¯
Rome th~ ARIvl CABLE (3 I) through the LEFT ARM (?) as shown in FIGURE
" sin one 3/g X o-3/~" BOLT (55) and o~.= 3/8" LOCI~ ~T (63).
"
, ~ [~~T ~ S~PORT (~) u -
A~ s~PORT.)
¯
C~LE ~round t~ie pULLEY prior ~o assembhn~ ~he LEFT
~
Ass~mbI~ o~ V-P~LE~(o 9)
S~ FIG~ 20. (Note: ~oop
’ ’" "
¯
SEc~LY a~emb1~ one 2" ~ON SPACER (56) to th~ LEFT ~ S~PORT (5) u~ing on~ 3/8 X ~-314" BOLT (55)
on= 318" LOCK ~T (63). S~= ~G~ 20.
¯ "Assumable fl~~ LEFT ~ (7) to ~~ LEFT ~ S~POKT (5) using one 3/g X 2-0/4 BOLT (55) ~d on~ 318" LOCK ~T
S~FIG~ 20. (No~e: ~ake sure ~he A~ C~LE runs in FRONT of ~he bolt as sho~’nL)
, "BOLT (55). m,o 318 X liT’ SPACERS (50) and
¯ Assemble one 4-I/2" p~LEY (38) to theLEFT ~ (7) using one 3/~ X 2-3/4
3/8" LOCK ~T (63). See FIGU~ 20. (No~e: Loop lhe A~{ CABLE around ~he PULLEY prbr ~o assembling the LEFT
FIGURE 21
/
CABLE",,
STEP 21:
¯
Assembl¢ two 3-1/2" PULLEYS (37) to the BASE PLATES (11) using two 3/8 X 3-3/4" BOLTS (58), one ~./8 X 1" SPACER
and two 3/8" LOCK NUTS (63). See FIGURE 21.(Note: Loop the ARM CABLE (31) around the PD~LLEYS prior to assem-
bling the PULLEYS. Leave a loop in the ~ CURL as shown!)
FIGURE 22
(
/ -
~TE 22:
¯
Assembly one 3-I12’: PULLEY (37) to the PULLEY BRACKET (9) using one 318 X 1-314’" BOLT (53) and one 31g"
NUT (63) (Note: Loop the ARM CABLE (31) around the PULLEY prior to assembling the PULLEY BP~ACKET.)
18
FIGURE 23
, =-’+’+" ,+.+ . ". C.+ ."+- ¯
3/8 X 2-3/4" ~+~.+.
~ "" b’ + ..
/
] -i
.
]]
3/8X2-3/4"
ST~,P
¯ Route the A_Pdvl CABLE (31) through the RIGHT ARM (6) as shown in FIGURE
the RIGHT AP, M (6) using one 3/8 X 2-3/4" BOLT (55), two 3/8 IK 112" SPACERS (50)
¯ Assemble one 4-1/2" PULLEY (38)
(Note: Loop the ARlVl CABLE around the PIILLEY p:fior to assembling the
one 3/8" LOCI( NUT (63). See FIGURE
¯
one 3/8" LOCK
RIG]~T ARI~.)
¯
Assemble one "v-PULLEY (39).to the RIGI-IT-ARM SUPPORT (4) using ush~g one 3/8 X 2-3/4" BOLT (55)
NUT (63). See FIGURE 23. (Note: Loop the APGV[ CABLE around the PULLEY prior to assemb’.iing the RIGHT APdVI
S~JPPORT.).
¯
SECURELY assemble one 2" NYLON SPACER (56) to the RIGHT ARM SUPPORT (4) using one 3]8 X. 2-3]4" BOLT (55)
one 3/8" LOCI( NL]T (63). See FIGURE
¯ Assemble the I~IGI-IT ~ (6) to the RIGHT ARM SUPPORT (4) using one 3/8 X ,-~/~ BOLT (55) and one 3]8" LOCK
(63). See FIGURE 20. (Note: Make sure the ARM CABLE runs in FRONT of the bolt as shown!,)
FIGURE
STEP ~4:
¯ SECURELY tighten all loose frame connections as shown in FIGURE 24!
I 1/2
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