ParaBody 777101 User manual

SYSTEM

t

WA!RNLNG:

A

Read and follow all directions

¯ for e, ach ~tep to insure proper

assembly of thi~ procluct.

CLASS H ’.

PART # 70174(11

USER’ S GUIDE

1

"qersion: 777101

Revision: 02/02/01

ORTANT NOTF_,~-~

Please note:

* That3k you for put-chasing the ParaBody 777 Gym System. Please read these instructions

thoroughly and keep them for futm’e reference. -

* This product must be assembled on a fiat, level surface to assure its proper fhnction.

* Do not securely tighten, any frame connections until the entire frmne have been assembled

m~less otherwise specified.

* Rubber mallet or hammer

.* 3/4" wrench

* 9/16" wrench

¯ * Ratchet with 3/4" and 9/16" sockets

* 5/32" Allen wrench

* Adjustable wrench

* Tape measure

BOLT LENGT]I RULER:

~---1/2

o I

I Square

=

I’X 1’.

Minimum Required Usable S~

Length

Width

Height

= 90 inches (229 cm) 7’

=

103 inches .(262 cm) 8’

=

84 inches (213.5 cm)

Dimensions Includin~

-a[)-

Length

= 90 inches (229 cm) 7’

Width

= 130 inches (330 cm) 10’ 10"

5

7

8

9

,0

2:

2~

2

,

9

3

PART#

70077

70076

70058

70014

70015

70017

70019

70056

70067

69408

69885

69954

69957

70082

70083

69947

6194601

;816501

7016902

’016901

~939202

69537

3221702

~978101

~108002

i987801

6987901

6988001

~988101

70121

DES CP,_LPTIO N

BASE

UPRIGHT

SEATADIUST

RIGHT Aydvl SUPPORT

LEFT ABM SUPPORT

RIG~’rAKM

LEFtARM

LEG PEDESTAL

PULLEY BRACI(-ET

p ULLEY P LATE

BASE PLATE

v.PULLEYPLATE

BOOM PULLEY PLATE

RIGHT BOOM PLATE

LEFf BOOM PLATE

PAD

ROLLER PAD

76" GUIDE ROD

14-1/2" SEWN HANDLE

7-I/2" SEWN HANDLE

WE1GHT PLATE

WEIGHT PLATEBUSHING I0 CT

HEAD PLATE

E-RING

WEIGHT STACII LABEL

WE1GHT PL ATE SHAFT

WEIGHT STACK PIN

cUSHION

WEIGHT CABLE

LEG cABLE

ARM CABLE

BOOM CABLE

WEIGHT STACIi SPACER

PARTS

5

2

15

1

9

]

LIST

PART#

3102503

6409101

3103302

3116201

3116101

6993701

6412001

I0~801

6416601

6145801

31054,01

3108901

6866801

6480301

6480302

6122702

6122701

6549301

3102924

3102807

102922

3221902

~102905

" 9

z102 17

6075906

3102906

3102930

3102804

3102802

3102501

6020601

70718

3102904

DESCPdPTION

3/4" FLAT

A_N~CLE STP~4P

SP~T COLL.~

~

2

3-112" P~LEY

4-1/2" p~.LEY

4-1/2" V-GRO0~ p~LEY

SP~N G PIN AS S:E~LY

SN~ L~

p~GL~E (Q~r

3 PRONG KNOB

ST~OCK

PLASTIC WA~R

1/2" ~ WAS~R

318" ~ 9116" ~G~

31B ~ 1-1116" ~IG~

31B ~ lIT

~

SP~C~

318" ~ 1" S~C~

.I

314 ~ 17" T~

31B ~ I

"314~’

~O~T

4

31B ~O~ ~IG~T ~OCK

31B ~ 2-314" ~O~T

i,

2" ~O~ S~C~

31B ~ 3-314" ~O~T

I

12 L~¢ CHMN

3/8 X 4" BOLT

3/8 X 7" BOLT

1/2" LOW ~IG]~ LOCK ~T

3/g" LOCK

3/8" FLAT

liT’ ~G~E BEING

FOOTPL~E

3/8 X 3" BOLT

3-314"

3/8 X 3"

STEP 1: ..... .,- ," (57) andfour

¯ LOOSELY assemble two BASE PLATES (11)to the BASE (1) and the UPRIGHT (2) using four ~/8 X: ~/4

¯ "-

s2

(63). See FIGURE

3/8 LOCI NUTS

¯

Insert two two 3/8 X 9/16’: FLANGE SPACERS (48) into the upper hole of the FRAME (2) as shown.

¯

LOOSELY assemble the FOOTPLATE (66) to the FRAME (2) using one 3/8 X 3" BOLT (67) and one 3/8": LOCK NUT (63)

shown in FIGUtLE 1. -- 1/’~ "]

1 I I I I

FIGURE 2

~

TEP2:

. ,, .

... .......

Insert two WEIGHT PLATE BUSHINGS (22) into each of the fifteen WEIGHT PLATES (21) as shown in FI[GURE

FIGURE 3

~S ~howll

~

TEP 3: ’

Slide the WEIGHT PLATE SHAFT (26) tlLru the hole in the t-I~.AD PLATE(23). ,nnd lock in place using one E-RING

in FIGURE 3 .... ., 7

FIGURE 4

STEP 4:

¯

Insert two GUIDE RODS (lg) into the BASE (1) as shown on FIGURE 4. (NOTE: Lubi-icate GUIDE RODS (18) with

or teflon spray availabl6 at most hardware stores.)

¯ Slide two WEIGHT STACK SPACERS (33), two 3/4" FLAT WASI-IERS (34). and two WEIGHT STACK CUSHIONS (28)

over the GUIDE KODS (Ig).

¯ Using EXTREIV~E CAI’OE slide a11 fffleen WEIGHT PLATES (2

I)

down over the GUIDE RODS (18) on to the WEIGHT STACK

¯ CUSHIONS (28). Make sure that th~ WEIGHT PLATES (2 I) are .all fa¢ingas shown.

Slide the head plate assembly down o’s, or the GUIDE RODS (18) onto the weight stack.

Slide two SHAFT coLLARS (36) over the GUIDE RODS (18) as shown in FIGURE

k_--J-

¯

8

FIGURE 5

/

shown

STEP 5:

,

Swing the GUIDE RODS (lg) into the guide rod bushings in each of the RIGHT and LEFT UPRIGHT PLAX~S (14 & 15)

in FIGURE 5. " ’ " 15) to theUPRIGHT (2) using three 3/g X 3-3/4" BOLTS (57)

¯ LOOSELY assemble theRIGI-IT andLEPTUPRIGHTPLATES (14

and fllree 3/g" LOCI: NUTS (63). See FIGURE 5.

¯ Slide the SI-IAFT COLLA-RS (36) to the top of the GLUDE RODS (lg) and tighten set screws as shown in FIGURE

FIGURE 6

/

,

:

%-.13,~,G "~ " " .

~

.

~ (S6). four

STEP 6:

¯

LOOSELY assemble the ~GHT and LE~ ,~ S~PORTS (4 & 5) to the BASE (1) using four 2/g X 3-3/4" BOLTS

3/8" ~AT WAs~RS (64), ~nd four 3/8" LOCK ~TS (63). See FIG~

Appl~’ ~IGHT STACK L.~ELS (25) to the ~IGHT PLATES (21) ~s shown in FIG~

¯

9

FIGURE 7 L

;TEP 7: .

¯

LOOSELY assemble the 1LIGHT and LEFT AKMS (6 & 7) to the UPRIGHT (2) mad the RIGHT and LEFT ARM SUPPORTS

& 5) using two 3/8 X 4" BOLTS (60), four 3/8" FLAT WASHERS (64), and two3/8" LOW HEIGHT LOCK NUTS (54).

FIGISRE 7.

FIGURE 8

STEP 8:

¯ SECURELY assemble one SEAT PAD (16) to the SEAT AD JUST (3) using two 3/8 X 2-3/4" BOLTS (55) and two 3/8" WASHERS

(64). See FIGURE

0

1

2 .

3.

. .4

5

6

2 .

3 . .4.

s

, I t J

10

~IGURE 9

S.TEP 9:¯ ’ Securely assemble one SPRING PIN AssEMBLY (40) and one ~ PRONG KNOB (43) to the FRONT IIPPJGHT (2) as

~ . Apply e~ght pAp, AGLIDES (42) to the INSIDE of the tube on the LTPR.IGHT (2) and on the OUTSIDE of the SEAT AD3UST

as showr..

¯ SEAT ADXJST ASSEMBLY into the UPRIGHT (2) as shown. The SEAT height am be adjusted using the

¯ CAREFULLY iasert the

SPRING PIN (40) and can be secured with the .3 PRONG ICNOB (43).

STEP 10:

¯ Insert two I/2" FLANGE BEARINGS (65) into the the LEG pEDESTAL (~) as shown in FIGURE

¯

Assemble the LEG PEDESTAL (~) to th~ UPRIGHT (2) using two RH CAPS (47). one 1/2 X 4" BOUF (SB): two

WASHERS (46). and one liT’ LOW HE1GHT LOCK NUT (62). (Note: Tighten this connection enough to remove

p|ay yet allow the LEG PEDESTAL to rotate freely.)

¯ .. 11

FIGURE Ii

;TEP 11: .

¯

Assemble two V-PULLEY PLATES (12) and two 4’1/2" V-GROOVE PULLEYS (39) to the UPRIGHT (2) ~sing two3/g X 2-3/4".

BOLTS (55). See FIGIYILE 11.

STEP ~2:

¯ Assemble two BOOM p~LEY PLATES (13) and three 3-1/2" P~LEYS (37) to the ~OOM PLATES (].4 & 15) using o~e

7" BOLT (61). two 3/g X 1/2" SPACEKS (50), two 3/8 X 1" SPACEKS (51) and one 3/8" LOC~ ~JT (63) . See F]G~.

STEP 14:

¯ Assemble the WEIGHT STACI4 PIN (27) to the

WEIGHT STACK SHAFT (26) as shown in

FIGURE 14.

¯

Screw fl~¢ long threaded end of the WEIGHT

STACK CABLE (29) into fl~e end offl~eWEIGHT

PLATE SHAFT (26) .See FIGURE 14.

¯ Route fl~e WEIGHT STACK CABLE (29) around.

the pull~ys in fl~e BOOM PLATES (14 & 15)

shown in FIGURE 14. (NOTE: Nlake sure the

--.--- cable runs in the ~-ooves of the pulleys.)

¯ AssembIe two PULLEY PLATES (10) around one

3-1/2" pULLEY (37) using one 3/g X 1-3/4"

BOLT (53) and one 3/8" LOCI4 NUT (63)

shown in FIGURE 14. (Note: Loop the CABLE

around the PULLEY prior to assembling the

pULLEY PLATES.)

FIGURE 14

FIGURE 15

;,TEP 15: .

¯

Assemble one 3-I12" PULLEY (37) to the BOOM PLATES (14 & 15) using, one 318 X 3-314" BOLT (57), two 31g X I" SPACERS

(5 I) and one 31g" LOCK NUT (63). See FIGURE 15.(Note: Loop the WEIG~IT STACK CABLE around the PULLEY prior

assembling to the BOOM PLATES.)

¯

Screw the short threaded 6nd of the WEIGHT STACK CABLE (29) into the end of the PULLEY BRACICE’F (9) .See FIGLrRB

3/8X2-3/4"~..

FIGURE 16

/

,.

......

STEP 16:

¯ ¯ Rou-te the BOOM CABLE (32) over the V-GROOVE PULLEY (39) and the 3-1/2" PULLEY (37) on the LEFT BOOM

(15) and over the 3-1/2" PULLEY (37) on the RIGHT BOOM PLATE (14) and over the V-GROOVE p0"LLEY (39) as

STEP 16.

¯

SECIJRELN

~

assemble two 2" NYLON SPACERS (56) to the V-PULLEY PLATES (12) and the BOOM PLATES (14 & 15)

two 3/8 X 2-3/4" BOLTS (55) and two 3/8" LOCK NUTS (63). See FIGURE

usin~ one 3/8 X 1-3/4" BOLT (53) and one 3/8 LOCK

¯ Assemble one _~-1/- PULLEY (37) to the PULLEY BRACKET (9)

NUT (63) (Note: Loop the BOOM CABLE around the PULLEY prlo," to assembling the PULL!;Y BRACKET.)

14 --

FIGURE 17

3/8X3-3/4"

STEP 17:

Securely assemble the ball end of the LEG CABLE (30) and one 3-1/2" PULLEY (37) to the LEG PEDESTAL (g) using two

3-3/4" BOLTS (57), two 3/g" X 1-1]16" FLANGE SPACERS (49), two 3/8" WASHERS (64), a~d two 3/g" LOCI,2NUTS

(NOTE: The LEG CABLE (91) must be routed over the retaining bolt as shown in FIGUILF, 17.)

Securely assemble one 3-1/2" PL

TLLE~r

(37) to the UPtLIGHT (2) using one 3/8 X 3" BOLT (67) and one 3/8" LOCI,LNUT

(NOTE: The LEG CABLE (91) must be routed over the retainingbolt as shown in FIGUPGg 17.)

Assemble one 3-1/2" PULLEY (37) to the BASE PLATES (11) using one 3/8 X 3-3/4" BOLT(57), two 3/8 X 1" SPACERS (51)

one 3/8" LOCI( NUT (63). See FIGURE 17 .(Note: Loop the LEG CABLE (30) .around the PULLEY prior to assembling

PULLEY to the BASE PLATES.)

STEP I~:

¯

Assemble one 3-1/2" PULLEY (37) to the

PLrLLEY PLATES (10) using one 3/8 X

3/4:’ BOLT (53) and one 3/8" LOCK NUT

(63) as shown in FIGURE 18. (Note:

Loop lhe CABLE around the PULLEY

prior lo assembling the prsLLEY

PLATES.)

FIGURE 19

/

/:

3/gX3-3/4"

/"’’....: ’

ii"

/

I:/ "i~"i..

.’"

.,.0.~/ .....

--

~.

.,:-........L ’" ..... t/<--.:..I" ,.’.....,/.. ......

-

:./’-.. "’--..."-~..., .... ." , ~f

~

e,

,rr, .-’ ......

’i:~.’:. ....

" "

’’>

" ’. ’ ~". "t~:.- ......,"

ii "

’~::

..........

’":"

/ !\~,

~ ......

.

-

STEP 19: .....

" ~ ’

¯ Assemble one 3-1/2" PULLEY (37) to the BASE PLATES (11) using one 3/8 X :-o/4 BOLT (-~7). two ~/8 X 1’: SPACERS (51)

one 3/8" LOCK NUT (63). See FIGURE 19.(Note: Loop the LEG CABLE (30) around the PULLEY prior to assembling

BASE PLATES.)

. Screw the threaded end of the LEO CABLE (30) into the end of the PULLEY BRACKET (9). See FIGURE

FIGURE

I //

I

,I

STEP 20:

¯

Rome th~ ARIvl CABLE (3 I) through the LEFT ARM (?) as shown in FIGURE

" sin one 3/g X o-3/~" BOLT (55) and o~.= 3/8" LOCI~ ~T (63).

"

, ~ [~~T ~ S~PORT (~) u -

A~ s~PORT.)

¯

C~LE ~round t~ie pULLEY prior ~o assembhn~ ~he LEFT

~

Ass~mbI~ o~ V-P~LE~(o 9)

S~ FIG~ 20. (Note: ~oop

’ ’" "

¯

SEc~LY a~emb1~ one 2" ~ON SPACER (56) to th~ LEFT ~ S~PORT (5) u~ing on~ 3/8 X ~-314" BOLT (55)

on= 318" LOCK ~T (63). S~= ~G~ 20.

¯ "Assumable fl~~ LEFT ~ (7) to ~~ LEFT ~ S~POKT (5) using one 3/g X 2-0/4 BOLT (55) ~d on~ 318" LOCK ~T

S~FIG~ 20. (No~e: ~ake sure ~he A~ C~LE runs in FRONT of ~he bolt as sho~’nL)

, "BOLT (55). m,o 318 X liT’ SPACERS (50) and

¯ Assemble one 4-I/2" p~LEY (38) to theLEFT ~ (7) using one 3/~ X 2-3/4

3/8" LOCK ~T (63). See FIGU~ 20. (No~e: Loop lhe A~{ CABLE around ~he PULLEY prbr ~o assembling the LEFT

FIGURE 21

/

CABLE",,

STEP 21:

¯

Assembl¢ two 3-1/2" PULLEYS (37) to the BASE PLATES (11) using two 3/8 X 3-3/4" BOLTS (58), one ~./8 X 1" SPACER

and two 3/8" LOCK NUTS (63). See FIGURE 21.(Note: Loop the ARM CABLE (31) around the PD~LLEYS prior to assem-

bling the PULLEYS. Leave a loop in the ~ CURL as shown!)

FIGURE 22

(

/ -

~TE 22:

¯

Assembly one 3-I12’: PULLEY (37) to the PULLEY BRACKET (9) using one 318 X 1-314’" BOLT (53) and one 31g"

NUT (63) (Note: Loop the ARM CABLE (31) around the PULLEY prior to assembling the PULLEY BP~ACKET.)

18

FIGURE 23

, =-’+’+" ,+.+ . ". C.+ ."+- ¯

3/8 X 2-3/4" ~+~.+.

~ "" b’ + ..

/

] -i

.

]]

3/8X2-3/4"

ST~,P

¯ Route the A_Pdvl CABLE (31) through the RIGHT ARM (6) as shown in FIGURE

the RIGHT AP, M (6) using one 3/8 X 2-3/4" BOLT (55), two 3/8 IK 112" SPACERS (50)

¯ Assemble one 4-1/2" PULLEY (38)

(Note: Loop the ARlVl CABLE around the PIILLEY p:fior to assembling the

one 3/8" LOCI( NUT (63). See FIGURE

¯

one 3/8" LOCK

RIG]~T ARI~.)

¯

Assemble one "v-PULLEY (39).to the RIGI-IT-ARM SUPPORT (4) using ush~g one 3/8 X 2-3/4" BOLT (55)

NUT (63). See FIGURE 23. (Note: Loop the APGV[ CABLE around the PULLEY prior to assemb’.iing the RIGHT APdVI

S~JPPORT.).

¯

SECURELY assemble one 2" NYLON SPACER (56) to the RIGHT ARM SUPPORT (4) using one 3]8 X. 2-3]4" BOLT (55)

one 3/8" LOCI( NL]T (63). See FIGURE

¯ Assemble the I~IGI-IT ~ (6) to the RIGHT ARM SUPPORT (4) using one 3/8 X ,-~/~ BOLT (55) and one 3]8" LOCK

(63). See FIGURE 20. (Note: Make sure the ARM CABLE runs in FRONT of the bolt as shown!,)

FIGURE

STEP ~4:

¯ SECURELY tighten all loose frame connections as shown in FIGURE 24!

I 1/2

1

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ParaBody 777101 User manual

ParaBody 777101 User manual

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