PRONAR ZKP690 ZKP800 Owner's manual

PRONAR Sp. z o.o.

17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE

phone: +48 085 681 63 29 +48 085 681 64 29

+48 085 681 63 81 +48 085 681 63 82

fax: +48 085 681 63 83 +48 085 682 71 10

www.pronar.pl

OPERATOR MANUAL

ROTARY RAKE

PRONAR ZKP690, PRONAR ZKP800

TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL

KEEP FOR FUTURE REFERENCE

EDITION 2A-06-2019 PUBLICATION NO. 231N-00000000-UM

INTRODUCTION

Information in this document is current at date of publication. As a result of improvements, some

numerical values and illustrations in this publication may not correspond to the actual

specification of the machine supplied to the user. The manufacturer reserves the right to

introduce design changes in machines produced that facilitate and improve the quality of

machine operation, without making minor amendments to this Operator Manual.

This Operator Manual is an integral part of the machine documentation. Before using the

machine, the user must carefully read this Operator Manual and observe all recommendations.

This guarantees safe operation and ensures failure-free work of the machine. The machine is

designed to meet obligatory standards, documents and legal regulations currently in force.

The manual describes the basic principles of safe use and operation of rotary rake. If the

information in this Operator Manual needs clarification, refer for assistance to the sale point

where the machine was purchased or to the Manufacturer.

MANUFACTURER'S ADDRESS:

PRONAR Sp. z o.o.

ul. Mickiewicza 101A

17-210 Narew

CONTACT TELEPHONES

+48 085 681 63 29 +48 085 681 64 29

+48 085 681 63 81 +48 085 681 63 82

SYMBOLS APPEARING IN THIS OPERATOR MANUAL

Information, descriptions of danger and precautions and also recommendations and prohibitions

associated with user safety instructions are marked:

and also preceded by the word "DANGER.” Failure to observe the instructions may endanger

the machine operator's or other person's health or life.

Vital information and instructions that must be observed are by the symbol:

and also preceded by the word "IMPORTANT". Failure to observe the instructions may lead to

damage to the machine as a result of improper operation, adjustment or use.

In order to focus the user's attention on the need to perform maintenance, the relevant section

of the Operator Manual is marked with the pictogram:

Additional tips and advice for machine operation are marked with the sign:

and also preceded by the word "TIP".

DIRECTIONS USED IN THIS OPERATOR MANUAL

FIGURE 1 Directions used with reference to the machine

(A) front, (B) rear, (C) right side, (D) left side

Left side – side to the left hand of the operator facing in the direction of machine's forward

travel.

Right side – side to the right hand of the operator facing in the direction of machine's forward

travel.

REQUIRED MAINTENANCE

Maintenance actions described in the manual are marked with the sign:

Result of maintenance/adjustment actions or comments concerning the performance of actions

are marked with the sign:

CONTENTS

1

BASIC INFORMATION 1.1

1.1

IDENTIFICATION 1.2

1.2

INTENDED USE 1.3

1.3

EQUIPMENT 1.5

1.4

TERMS & CONDITIONS OF WARRANTY 1.6

1.5

TRANSPORT 1.7

1.6

ENVIRONMENTAL RISK 1.11

1.7

WITHDRAWAL FROM USE 1.12

2

SAFETY ADVICE 2.1

2.1

BASIC SAFETY RULES 2.2

2.1.1 USE OF A ROTARY RAKE 2.2

2.1.2 HITCHING AND DISCONNECTING THE ROTARY RAKE 2.3

2.1.3 TRANSPORTING THE MACHINE 2.4

2.1.4 HYDRAULIC SYSTEM 2.5

2.1.5 OPERATION WITH PTO 2.5

2.1.6 MACHINE OPERATION 2.7

2.1.7 CLEANING, MAINTENANCE AND REPAIRS 2.8

2.2

DESCRIPTION OF RESIDUAL RISK 2.9

2.3

INFORMATION AND WARNING DECALS 2.10

3

DESIGN AND OPERATION 3.1

3.1

TECHNICAL SPECIFICATION 3.2

3.2

ROTARY RAKE DESIGN 3.3

3.2.1 GENERAL DESIGN 3.3

3.2.2 HITCH SYSTEM AND AXLE SYSTEM 3.5

3.2.3 RAKING ASSEMBLY 3.6

3.2.4 DRIVE TRANSMISSION 3.8

3.2.5 HYDRAULIC SYSTEM 3.9

3.2.6 LIGHTING SYSTEM 3.11

4

CORRECT USE 4.1

4.1

PREPARING FOR WORK BEFORE FIRST USE 4.2

4.1.1 CHECK THE ROTARY RAKE AFTER DELIVERY 4.2

4.1.2 PREPARING THE ROTARY RAKE FOR THE FIRST USE 4.3

4.1.3 TEST START 4.4

4.2

HITCHING TO TRACTOR 4.6

4.3

TRANSPORTING THE MACHINE 4.9

4.4

ROTARY RAKE OPERATION 4.13

4.4.1 SETTING ROTARY RAKE IN WORKING POSITION 4.13

4.4.2 HYDRAULIC ADJUSTMENT OF RAKING WIDTH (ZKP690-OPTION;

ZKP800-STANDARD) 4.14

4.4.3 MANUAL SETTING OF THE ROTARY RAKE WIDTH (ZKP690-

STANDARD) 4.15

4.4.4 SETTING RAKING HEIGHT 4.17

4.4.5 RAKING 4.18

4.5

DISCONNECTING THE ROTARY RAKE 4.19

4.6

PROPER USE AND MAINTENANCE OF TYRES 4.21

5

MAINTENANCE 5.1

5.1

SAFE MAINTENANCE PRINCIPLES 5.2

5.2

PERIODIC MAINTENANCE SCHEDULE 5.3

5.3

HALF AXLE MAINTENANCE 5.5

5.3.1 PRELIMINARY INFORMATION 5.5

5.3.2 CHECKING AXLE SHAFT BEARINGS FOR SLACKNESS 5.5

5.3.3 ADJUST SLACKNESS OF HALF-AXLE SHAFT BEARINGS 5.7

5.3.4 INSTALL AND REMOVE WHEEL, INSPECT WHEEL NUT TIGHTNESS. 5.9

5.3.5 CHECK AIR PRESSURE IN TYRES, TECHNICAL CONDITION OF

TYRES AND STEEL RIMS 5.11

5.4

DRIVE SYSTEM MAINTENANCE 5.12

5.5

MAINTENANCE OF RAKING ASSEMBLY GEAR 5.14

5.6

HYDRAULIC SYSTEM MAINTENANCE 5.16

5.7

LUBRICATION 5.17

5.8

STORAGE 5.22

5.9

MAINTENANCE OF ELECTRICAL SYSTEM AND WARNING

ELEMENTS 5.23

5.10

CHECK AND REPLACEMENT OF SPRINGTINES 5.24

5.11

TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS 5.25

5.12

TROUBLESHOOTING 5.27

NOTES

A

FIRST ASSEMBLY MANUAL A.1

A.1

PREPARATION A.2

A.2

TURNING THE WHEELS A.2

A.3

INSTALLING THE WARNING BOARDS A.3

A.4

INSTALLING THE RAKING ASSEMBLIES A.4

SECTION

1

BASIC INFORMATION

Pronar ZKP690 ZKP800 SECTION 1

1.2

1.1 IDENTIFICATION

FIGURE 1.1 Location of the nameplate

(1) nameplate

The rotary rake is marked with a nameplate (1), placed on right side of machine's lifting arm.

When buying the rotary rake check that the serial numbers on the machine agree with the

number written in the WARRANTY BOOK, in the sales documents and in the Operator

Manual.

The meaning of individual items of the nameplate are presented below:

A - machine name,

B – type

C – year of manufacture,

D – gross weight,

SECTION 1 Pronar ZKP690 ZKP800

1.3

E – serial number,

F – quality Control stamp,

G – machine name, extension of name.

1.2 INTENDED USE

Rotary rake is designed for agricultural work: raking cut swaths (straw, grass, hays) and

gathering it into windrows on stone free grassland with a level surface. Do NOT use the

machine for any other purpose.

Transporting people, animals or other materials is prohibited and regarded as contrary to the

intended purpose. During the use of the machine comply with all road traffic regulations and

transport regulations in force in the given country, and any breach of these regulations is

regarded by the Manufacturer as use contrary to the intended use of the machine.

IMPORTANT

The rotary rake must not be used for purposes other than those for which it is intended,

in particular:

• for transporting people and animals,

• for transporting whatever materials or objects.

Using it as intended also involves all actions connected with the safe and proper operation

and maintenance of the machine. Due to the above, the user is obliged to:

• carefully read this publication and the PTO shaft Operator Manual and adhere

to the recommendations contained in these documents,

• understand the machine's operating principle and how to operate it safely and

correctly,

• adhere to the established maintenance and adjustment plans,

• comply with general safety regulations while working,

• prevent accidents,

• comply with road traffic regulations.

• carefully read the OPERATOR MANUAL and the WARRANTY BOOK and follow

instructions in these documents,

Pronar ZKP690 ZKP800 SECTION 1

1.4

• comply with general safety regulations while working,

• comply with the road traffic regulations and transport regulations in force in the

given country, in which the machine is used,

• carefully read the Operator Manual and comply with its recommendations,

• only hitch the rotary rake to an agricultural tractor which meets all the

Manufacturer’s requirements.

The rotary rake may only be used by persons, who:

• are familiar with the contents of this publication and with the contents of the

agricultural tractor Operator Manual,

• have been trained in rotary rake operation and safe operation,

• have the required authorisation to drive and are familiar with the road traffic

regulations and transport regulations.

TABLE 1.1 Requirements for agricultural tractor

CONTENTS UNIT REQUIREMENTS

Rear three-point linkage

Category

-

I or II according to ISO 730-1

Power take-off shaft

Rotation speed

PTO type

rpm

-

540

type 1 according to ISO 500 (nominal

diameter 35 mm, 6 splines)

ZKP690 hydraulic system

ZKP800 hydraulic system

Hydraulic oil

System pressure rating

-

bar / MPa

One single acting section with floating

position + one double acting section

(option for hydraulically adjusted

working width).

One double acting section + one single

acting section with floating position

L-HL32 Lotos

(1)

160 / 16

SECTION 1 Pronar ZKP690 ZKP800

1.5

CONTENTS UNIT REQUIREMENTS

Electrical system

Electrical system voltage

Connection socket

V

-

12

7-pole compliant with ISO 1724

Other requirements

The required minimum power

ZKP690

ZKP800

hp / kW

70 / 51

80 / 59

(1)

– use of other oil is permitted, on condition that it may be mixed with the oil in the rotary rake.

Detailed information can be found on the product information card.

1.3 EQUIPMENT

When buying the rotary rake check integrity of the machine.

ROTARY RAKE EQUIPMENT

STANDARD

ADDITIONAL

OPTIONS

Operator Manual •

Warranty Book •

Connection wire for the electrical system •

Wheel chocks •

PTO shaft for connection with tractor •

Reflective warning triangle •

Document holder •

Raking springtines safeguards •

Hydraulically adjusted working width (ZKP690) •

Recommended PTO shaft for connection with tractor:

Pronar ZKP690 ZKP800 SECTION 1

1.6

• 7G4081CE007WR7A B&P (ZKP690, ZKP800)

1.4 TERMS & CONDITIONS OF WARRANTY

PRONAR Sp. z o.o. Narew guarantees the reliable operation of the machine when it is used

according to its intended purpose as described in the OPERATOR MANUAL. The repair

period is specified in the WARRANTY BOOK.

The warranty does not cover those parts and sub-assemblies of the machine which are

subject to wear in normal usage conditions, regardless of the warranty period.

The warranty service only applies to factory defects and mechanical damage that is not due

to the user's fault.

In the event of damage arising from:

• mechanical damage which is the user's fault, damage caused by road accidents,

• inappropriate use, adjustment or maintenance, use of the machine for purposes

other than those for which it is intended,

• use of damaged machine,

• repairs carried out by unauthorised persons, repairs carried out improperly,

• making unauthorised alterations to machine design,

the user will lose the right to warranty service.

Do NOT attempt to modify the machine without the written consent of the Manufacturer. In

particular, do NOT weld, drill holes in, cut or heat the main structural elements of the machine

which have a direct impact on the machine operation safety.

For detailed Terms & Conditions of Warranty, please refer to the WARRANTY BOOK

attached to each newly purchased machine.

SECTION 1 Pronar ZKP690 ZKP800

1.7

1.5 TRANSPORT

To save space, the rotary rake is partially disassembled for shipment. Before the first start-

up, it should be assembled in accordance with appendix A "FIRST ASSEMBLY MANUAL" to

prepare it for normal operation.

NOTE

When transporting independently, the user must carefully read this Operator Manual and

observe all its instructions.

When being transported on a motor vehicle the rotary rake must be mounted on the

vehicle's platform in accordance with the transport safety requirements. The driver of the

vehicle should use extreme caution while driving. This is due to the vehicle's centre of

gravity shifting upwards when the machine is loaded.

The machine is delivered to the user on a transport vehicle. Transport of the rotary rake is

permissible connected to a tractor provided the tractor driver familiarises himself with the

machine's Operator Manual and particularly with information concerning safety and principles

of connection and transport of tedder on public roads. Do NOT drive the tractor with rotary

rake connected when visibility is limited.

When loading and unloading ready to work rotary rake, follow the general health and safety

regulations for reloading work. Persons operating reloading equipment must have the

qualifications required to operate these machines.

The rotary rake should be attached to lifting equipment in places shown on figure (1.2), i.e. to

transport lugs. Securing point is marked with information decal.

During reloading and transport, the rotary rake should be set in transport position, i.e. right

side raking assembly (1) and left side raking assembly (2) must be raised, and parking stand

(3) must be lowered - figure (1.2). It is recommended that during transport of the machine the

raking arms are dismantled. In the event that cable or belt of transloading equipment may be

caught by protruding rake elements placed in transport position, dismantle them. When lifting

the machine take special care to avoid tipping over the machine and the risk of injuries from

protruding parts.

Pronar ZKP690 ZKP800 SECTION 1

1.8

FIGURE 1.2 Rotary rake suspension points

(1) right side raking assembly, (2) left side raking assembly, (3)parking stand

DANGER

During loading, rotary rake should be placed in transport position.

SECTION 1 Pronar ZKP690 ZKP800

1.9

FIGURE 1.3 Location of centre of gravity of the ZKP800 in transport position.

FIGURE 1.4 Location of centre of gravity of the ZKP690 in transport position.

The machine should be firmly secured on the transport vehicle platform with belts or chains

equipped with a tensioning mechanism. The fastening equipment used must have a valid

safety certificate. Chocks or other objects without sharp edges should be placed under the

wheels of the rotary rake to prevent it from rolling. The chocks must be fixed to the platform

of the vehicle.

Pronar ZKP690 ZKP800 SECTION 1

1.10

IMPORTANT

When shipped by road on a motor vehicle the machine must be mounted on the vehicle's

platform in accordance with the safety requirements and regulations.

Use only certified and technically reliable securing measures. Carefully read the

information contained in the Operator Manuals for the given securing measures.

Do NOT secure lifting slings or any types of securing elements to hydraulic cylinders.

During reloading work, take special care not to damage any accessories or paint finish. The

tare weight of the rotary rake in condition ready for travel is given in table (3.1).

DANGER

Incorrect use of securing measures may cause an accident.

Persons must NOT be present in the manoeuvring zone during transferring the machine

to another means of transport.

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PRONAR ZKP690 ZKP800 Owner's manual

PRONAR ZKP690 ZKP800 Owner's manual

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