Thermo Fisher Scientific HydraScan Configuration Software User guide

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Part of Thermo Fisher Scientific
HydraScan
Configuration Software for Thermo Scientific
Doppler Flowmeters
User Guide
P/N 1-0563-005
Revision B
HydraScan
Configuration Software for Thermo Scientific
Doppler Flowmeters
User Guide
P/N 1-0563-005
Revision B
©2003 Thermo Fisher Scientific Inc. All rights reserved.
“Windows” is either a registered trademark or trademark of Microsoft Corporation in the United States and/or
other countries.
All other trademarks are the property of Thermo Fisher Scientific Inc. and its subsidiaries.
Disclaimer: Thermo Fisher Scientific (Thermo Fisher) makes every effort to ensure the accuracy and completeness
of this guide. However, we cannot be responsible for errors, omissions, or any loss of data resulting from errors or
omissions. Thermo Fisher reserves the right to make changes to the guide or improvement to the product at any
time without notice. The material in this guide is proprietary and cannot be reproduced in any form without
expressed written consent from Thermo Fisher.
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TABLE OF CONTENTS
1. Product Overview ................................................................................................................................. 1
2. Initializing HydraScan .......................................................................................................................... 2
2.1 Installing HydraScan......................................................................................................................... 2
2.2 Starting the Meter ............................................................................................................................. 2
2.3 Opening HydraScan ......................................................................................................................... 2
3. Configuring the Flowmeter .................................................................................................................. 5
3.1 Obtaining Pipe Inside Diameter ........................................................................................................ 5
3.2 Entering Pipe Parameters................................................................................................................. 6
3.3 Entering Other Application Information ............................................................................................. 6
3.3.1 Low Flow Cutoff .......................................................................................................................... 6
3.3.2 Damping...................................................................................................................................... 7
3.3.3 Flow Conversion Factor .............................................................................................................. 7
3.3.4 Velocity Cutoff ............................................................................................................................. 7
3.3.5 Site Calibration ............................................................................................................................ 7
3.3.6 Remote Zero ............................................................................................................................... 7
3.4 The Totalizer..................................................................................................................................... 8
3.4.1 The Totalizer Value ..................................................................................................................... 8
3.4.2 Setting Totalizer Units ................................................................................................................. 8
3.4.3 Resetting the Totalizer ................................................................................................................ 8
3.4.4 Enabling the Totalizer Relay........................................................................................................ 8
3.4.4.a For the Hydra SX50 ............................................................................................................... 8
3.4.4.b For the Hydra SX40................................................................................................................. 9
3.5 Customizing the Hydra SX50 Meter Display ..................................................................................... 9
4. Output Options ................................................................................................................................... 10
4.1 Setting Up the 4-20 mA Loop.......................................................................................................... 10
4.2 Calibrating the 4-20 mA .................................................................................................................. 11
4.3 The Relay ....................................................................................................................................... 13
4.3.1 Testing the Relay ...................................................................................................................... 13
4.3.2 Setting Up the Relay ................................................................................................................. 13
5. The Limits Page .................................................................................................................................. 15
5.1 Setting the Time & Date.................................................................................................................. 15
5.2 The Datalogger ............................................................................................................................... 16
5.2.1 Setting Up the Datalogger ......................................................................................................... 16
5.2.2 Using HydraLink with the Datalogger ........................................................................................ 16
5.2.3 Opening Saved Log Files .......................................................................................................... 16
5.2.4 Saving Log Files........................................................................................................................ 16
5.2.5 Erasing Log Files....................................................................................................................... 18
5.2.6 Zooming in on Data ................................................................................................................... 19
5.3 The Lost Power Feature ................................................................................................................. 20
5.3.1 The Power Monitor Relay .......................................................................................................... 20
5.3.2 Resetting the Power Monitor ..................................................................................................... 21
6. The Misc. Page.................................................................................................................................... 22
6.1 Accessing the Overrides................................................................................................................. 22
6.1.1 Fast Learn ................................................................................................................................. 22
6.1.2 Range Mode.............................................................................................................................. 23
6.1.3 Tx Power................................................................................................................................... 23
6.1.4 4088XQ Mode ........................................................................................................................... 23
6.1.5 Other Overrides......................................................................................................................... 23
6.2 Adjusting the Contrast..................................................................................................................... 24
6.3 Master Erase .................................................................................................................................. 24
6.3.1 Performing a Master Erase from the Misc. Page ....................................................................... 24
6.3.2 Performing a Master Erase from Main HydraScan Window....................................................... 24
7. The Diagnostics Pages ...................................................................................................................... 25
7.1 The Flow Page................................................................................................................................ 25
7.2 The Time Domain Page .................................................................................................................. 26
7.3 The Frequency Domain Page ......................................................................................................... 27
7.4 The Crossproduct Page .................................................................................................................. 30
7.5 The Raw Flow Data Page ............................................................................................................... 31
8. Service & Support .............................................................................................................................. 32
8.1 Local Representative Support......................................................................................................... 32
8.2 Service & Returns........................................................................................................................... 32
8.3 Warranty Statement........................................................................................................................ 33
Appendix A: Pipe ID Charts ................................................................................................................... 34
1
1. PRODUCT OVERVIEW
The HydraScan software is a PC-based program that interfaces with the Hydra SX series of flowmeters.
The software’s on-line functions allow the user to perform system configurations, view flowmeter capabili-
ties, view and edit system parameters, and collect historical data.
This manual was written utilizing the Hydra SX50. Note that not all functions/features apply to each Hydra
model, and a particular function/feature may vary slightly from one model to another. Also note that if you
are operating the Hydra SX30 or SX40, the software screens may vary slightly from the screens used in
this manual.
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2
2. INITIALIZING HYDRASCAN
2.1 Installing HydraScan
1. Insert the PolyCD into the drive.
2. Click the
Start
button on the bottom left corner of your desktop, and select
Run
.
3. Click
Browse
, and select the CD drive.
4. Select
Setup.exe
.
5. Click
OK
, and follow the directions as they appear on the screen.
6. After installing the PolyCD, click the
Start
button on the bottom left corner of your desktop.
7. Click
Programs
, and select
PolyCD
.
8. Click
OK
on the opening screen.
9. Select
Run from CD
on the following screen.
10. Select
Communications Software
.
11. Select
HydraScan
, and follow the instructions as they appear on the screen.
12. After completing the installation, click
Exit
.
13. Click
Exit
on the following screen.
2.2 Starting the Meter
1. Ensure there is flow in the pipe.
2. Apply power to the meter.
2.3 Opening HydraScan
1. Connect the communication cable from the flowmeter to the RS232 port on the computer.
2. Click the
Start
button on the bottom left corner of your desktop, and select
Programs
.
3. Select
HydraScan
.
3
...2.3 Opening HydraScan continued
Communication between the flowmeter and the software initiates. Figure 2.3-A (below) is initially displayed
while the meter and software communicate. Once communication is established, Figure 2.3-B (below) is
displayed briefly, followed by the
Flow
screen (Figure 2.3-E, page 4).
FIGURES 2.3-A & 2.3-B
FIGURE 2.3-C
If communication between the meter and the software is not established, a
Communications Failed
screen is displayed. Check for any port conflicts on your
PC, and resolve as necessary. Click
OK
,
and the
CommPort Properties
screen
is displayed.
FIGURE 2.3-D
This screen allows you to select a different
port or change the baud rate. You do not need
to change the
Connection Preferences
and
Flow Control
sections, as they are preset.
Ensure the
Maximum Speed
is set to
19200
for the Hydra SX30.
Option Setting
Port Com1, Com2, etc.
Maximum Speed 19200
Data Bits 8
Parity None
Stop Bits 1
4
FIGURE 2.3-E
If operating the Hydra SX30 or SX40, the appropriate meter name will appear in the top left
corner as well as on the
Setup
button (SX30 Setup, SX40 Setup).
When all the properties information is correct, click
OK
, and Figure 2.3-A (above) is initially displayed while
the meter and software communicate. Once communication is established, Figure 2.3-B (page 3) is
displayed briefly, followed by the
Flow
screen (Figure 2.3-E, above).
You are now ready to configure the meter.
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5
3. CONFIGURING THE FLOWMETER
Once the opening screen is displayed, click
Unit Setup
(bottom left corner of the
Flow
screen). This opens
the
Pipe
page (Figure 3, below) which requires you to enter necessary application parameters.
FIGURE 3
3.1 Obtaining Pipe Inside Diameter
You must know the pipe inside diameter (ID) to ensure reliable flow measurements,
and there must be flow in the pipe when you start the meter.
If you do not know the pipe ID, try to obtain the pipe outside diameter (OD) using one of the following
methods:
Read the pipe OD and schedule on the pipe.
Read the OD and schedule from system drawings.
Measure the pipe circumference with a tape measure, and divide the measured circumference
by 3.14.
6
...3.1 Obtaining Pipe Inside Diameter continued
Use the OD with the charts in Appendix A: Pipe ID Charts (pages 34-36) to obtain an approximate pipe ID.
For a more accurate pipe ID use Thermo Fishers Ultrasonic Pipe Thickness Gauge (part number 0704-0187),
and perform the following calculation:
pipe ID = pipe OD (2 x pipe thickness).
3.2 Entering Pipe Parameters
FIGURE 3.2
1. Click inside the
Pipe I.D.
text box, and
enter the pipe ID.
2. Click the arrow in the box next to
Pipe
Wall Material.
Select the appropriate
option for your application.
3. Repeat step 2 for the
Pipe Units
,
Flow
Rate Units
, and
Timebase
selections.
4. After entering all required information, click
Send
.
Once you send the information, the meter displays the new information. For example, if the information in
Figure 3.2 above is sent to the meter, the meter then displays the flow in
G/MIN.
3.3 Entering Other Application Information
FIGURE 3.3
Reference this figure for Sections 3.3.1 through 3.3.6
(below through page 7).
3.3.1 Low Flow Cutoff
When a zero flow condition occurs, internal sloshing and other
fluid movement can prevent the flowmeter from reading total
zero. This can result in totalizer errors. Minimize these errors
by setting a low flow cutoff which drives the flowmeter to zero
for flow rates at or below specified value. Also refer to Section
3.3.4.
7
3.3.2 Damping
The damping coefficient suppresses short-term fluctuations in the indicated flow rate. Increasing the
coefficient increases the response time to changes. Damping should be kept at a minimum unless the flow
rate fluctuates wildly. If this is the case with your application, increase the damping just enough to reduce
the fluctuation to an acceptable degree.
The meter uses a Smart Filter which allows the damping function to smooth small
fluctuations without diminishing the meter’s response to large flow changes, even
at high damping settings.
3.3.3 Flow Conversion Factor
The flow conversion factor is the current conversion factor that adjusts from ft3/s to the operators selected
rate, e.g. gal/s.
This value is displayed for diagnostic purposes only.
3.3.4 Velocity Cutoff
Velocity cutoff is available for display purposes only when a low flow cutoff is set.
3.3.5 Site Calibration
1. Determine the flow using another source, and calculate the site calibration adjustment by dividing the
actual flow by the meter flow.
2. Click in the text box to the right of
Site Cal.
and enter the site calibration adjustment.
3.3.6 Remote Zero
This feature enables the meter to read zero flow until signaled by an external control system (e.g., a pump
turning on or a valve opening) to begin reading actual flow. This feature is ideal for systems requiring
pump-activated flow readings only and not back flow or flow from possible valve leaks.
Activate the remote zero feature by selecting
On
; deactivate the feature by selecting
Off
.
To read flow, open the
POSZERO-GND/RELYCOM
connection via the external
switch.
The required switch contacts are usually available in a pump motor controller or
valve controller.
8
3.4 The Totalizer
FIGURE 3.4-A
3.4.1 The Totalizer Value
This is the units totalized value expressed in engi-
neering units (selected by the operator).
3.4.2 Setting Totalizer Units
1. Set the totalizer units by clicking on the arrow for
the drop-down menu in the box to the right of
Units
.
2. Select the measurement unit required for your application.
3. Set the totalizer multiplier by clicking on the arrow for the drop-down menu in the box to the right of
Multiplier
.
4. Select the appropriate multiplier option.
5. Locate the
Totalizer Enabled
section, and click in the circle to the left of
Yes
to start the totalizer.
Click in the circle to the left of
No
to disable the totalizer.
3.4.3 Resetting the Totalizer
FIGURE 3.4-B
1. Click the
Reset
button.
2. A warning appears. Click
Yes
to reset the
totalizer or
No
if you do not want to reset the
totalizer.
3.4.4 Enabling the Totalizer Relay
3.4.4.a For the Hydra SX50
1. From the SX50
Pipe
page, locate the section labeled
Tot Relay 1
(reference Figure 3.4-A, above).
2. Click in the circle to the left of
Yes
to enable the relay; click in the circle to the left of
No
to disable the
relay.
If your application requires a totalizer output, connect the pulse totalized output
to the relay terminal block. If this is the case with your application, the alarm or
set point relay is not available.
9
3.4.4.b For the Hydra SX40
This feature is designed to send a pulse each time a preset rate of total flow occurs.
The pulse totalizer multiplier is not independent of the totalizer multiplier.
While Totalizer Relay 1 is active, relay 1 cannot be configured/reconfigured.
1. From the SX40
Pipe
page, locate
Tot Relay 1
.
2. To activate Totalizer Relay 1, click the arrow to the right of
Tot Relay 1
to display the multiplier options.
3. Select the desired multiplier.
Deactivate Totalizer Relay 1 by selecting
No
in the
Totaly Relay 1
box.
3.5 Customizing the Hydra SX50 Meter Display
This section applies
only
to the Hydra SX50 meter.
FIGURE 3.5
Customize the display to indicate any combination of flow/
velocity rate, totalizer, signal strength/signal quality, and
time/date values.
If you do not make any selections, the meter continues to
display the default (flow rate, signal strength, and signal
quality)
.
1. In the
Display Options
section of the
Pipe
page, locate the box labeled
Rate Line 1.
Click in the
circle to the left of
Flow
or
Vel
(Velocity), whichever is appropriate to your application.
2. For the
Totalizer
,
SS/SQ
(Signal Strength/Signal Quality),
and
Time and Date
sections, click in the
circles to the left of
Yes
if you want these options displayed.
3. Click
Send
, and the meter cycles through the initial display followed by the display containing the
options you selected.
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