PRECISION DIGITAL PD6938-GP User manual

Type
User manual
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
PRECISION DIGITAL CORPORATION
233 South Street • Hopkinton MA 01748 USA
Tel (800) 343-1001 • (508) 655-7300
www.predig.com
Field-Mount Pulse Input Flow Rate/Totalizers
NPN Open Collector, PNP, TTL, Switch Contact,
Sine Wave (Magnetic Pickup Coil), or Active Square Wave Inputs
Top Display: Five 12-Segment Alphanumeric Characters, 0.7" (17.8 mm)
Bottom Display: Eight 14-Segment Alphanumeric Characters, 0.4" (10.2 mm)
Display Mountable at 0°, 90°, 180°, & 270° (No Tools Required)
CapTouch Through-Window Button Programming with Normal and Delayed Modes
Red Backlight for Alarm Conditions, Enable and Disable Backlight from Menu
8-Digit Total & Grand Total Display, Up to 13 Digits Using Both Lines
Display Rate & Total Simultaneously
Bi-Directional Flow Detection Via Digital Input
Non-Resettable Grand Total
Display Previous Total and Previous Grand Total with Time-of-Day Reset Feature
Reset Total / Grand Total with CapTouch Button, Digital Input, or Time-of-Day Feature
Automatic or Manual Batch Control
K-Factor Calibration or Scaling with Up to 32-Point Linearization
Gate Function for Rate Display of Slow Pulse Rates
(2) Open Collector Outputs Standard; Assignable to Pulse, Alarm, Timer, or Stopwatch
(2) Optional Solid-State Relays; Assignable to Alarm, Sample, Timer, Batch Control, or Stopwatch
Optional Isolated 4-20 mA Analog Output
Free PC-Based MeterView XL USB Programming Software
9-30 VDC, Battery, or 4-20 mA Output Power Options
Battery-Powered Momentary Backlight & Display Sleep and Off Modes to Extend Battery Life
Modbus RTU RS-485 Communications Standard on DC & Battery Powered Models
On-Board Data Logging of up to 2,032 Records and Modbus® Accessible Data
Password Protection for Settings, Total & Grand Total
Operating Temperature Range: -40 to 167°F (-40 to 75°C)
Conformal Coated PCBs for Dust & Humidity Protection
Flange for Wall or Pipe Mounting; Loop for Stainless Steel Tag; Holes for Tamper-Proof Seal
Plastic NEMA 4X, IP66 Enclosure
Three 3/4" NPT Threaded Conduit Openings (Two Plugs Installed)
3-Year Warranty
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
2
The Complete PD6900 Series
Plastic Enclosures - General Purpose
PD6907-GP-PL
4-20 mA Input
Feet & Inches Meter
PD6908-GP-PL
4-20 mA Input
Process Meter
PD6928-GP-PL
4-20 mA Input
Flow Rate/Totalizer
PD6938-GP-PL
Pulse Input
Flow Rate/Totalizer
PD6907-HA-AL
4-20 mA Input
Feet & Inches Meter
PD6908-HA-AL
4-20 mA Input
Process Meter
PD6928-HA-AL
4-20 mA Input
Flow Rate/Totalizer
PD6938-XX-AL
Pulse Input
Flow Rate/Totalizer
PD6907-HA-SS
4-20 mA Input
Feet & Inches Meter
PD6908-HA-SS
4-20 mA Input
Process Meter
PD6928-HA-SS
4-20 mA Input
Flow Rate/Totalizer
PD6938-XX-SS
Pulse Input
Flow Rate/Totalizer
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
3
Table of Contents
Introduction .......................................................................................................... 6
Key Features ........................................................................................................ 7
Ordering Information ......................................................................................... 13
-GP Models (General Purpose) ..................................................................... 13
Accessories ................................................................................................... 13
Specifications..................................................................................................... 15
Display ............................................................................................................ 15
General ........................................................................................................... 15
Battery ............................................................................................................ 16
-GP Models (Options: P & R) 3xAA-Cell ..................................................... 16
Battery Life with Modbus Continuously On..................................................... 16
Enclosure ....................................................................................................... 16
Pulse Input ..................................................................................................... 16
Rate/Totalizer ................................................................................................. 17
Batch Control ................................................................................................. 17
Common Open Collector & Relay Specifications ....................................... 17
Open Collector Outputs ................................................................................ 17
Solid-State Relays ......................................................................................... 18
4-20 mA Transmitter Output ......................................................................... 18
On-Board Digital Input .................................................................................. 18
Serial Communications ................................................................................. 18
MeterView XL Software ................................................................................. 18
General Compliance Information ..................................................................... 19
Electromagnetic Compatibility ..................................................................... 19
EU Declaration of Conformity ........................................................................... 19
Safety Information ............................................................................................. 19
Installation .......................................................................................................... 20
Unpacking ...................................................................................................... 20
Conduit Plugs Included ................................................................................ 20
Mounting ............................................................................................................. 20
Dimensions .................................................................................................... 20
Connections ....................................................................................................... 21
Display & Options Modules .......................................................................... 21
Connectors Labeling ..................................................................................... 22
DC Powered Models (-D Option)................................................................. 22
DC Powered with Battery Backup Models (-P Option) ................................ 24
Loop Output Powered Models (-C Option) .................................................. 26
Loop Output Powered with Battery Backup Models (-R Option) ................. 27
Wiring Diagrams ................................................................................................ 28
Pulse Input Connections ............................................................................. 28
DC Power Connections ............................................................................... 29
Digital Input Connections ............................................................................ 29
RS-485 Serial Connections ......................................................................... 29
4-20 mA Output Connections ...................................................................... 30
Solid-State Relay Connections.................................................................... 30
Open Collector Output Connections............................................................ 30
Remote Operation of Meter ......................................................................... 31
Setup and Programming ................................................................................... 32
Overview ......................................................................................................... 32
CapTouch Buttons ........................................................................................ 32
CapTouch Buttons Delay ............................................................................ 32
Turning Off CapTouch Buttons.................................................................... 32
CapTouch Button Tips & Troubleshooting .................................................. 32
MeterView XL Programming Software ......................................................... 33
CapTouch Buttons and Status Indicators ................................................... 34
Display Functions & Messages .................................................................... 35
Main Menu ...................................................................................................... 39
Setting Numeric Values ............................................................................... 40
Entering the K-Factor (KFACTOR) ...................................................................... 41
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
4
Scaling the Pulse Input (SCALE) ....................................................................... 42
Available Engineering Units ........................................................................ 43
Volume Units ............................................................................................... 43
Setting Custom Units (CUSTOM) .................................................................. 44
Setting the Display Features (DISPLAY) ..................................................... 44
Changing the Engineering Units (UNITS) ................................................... 44
Changing the Decimal Point (DEC.PT) ......................................................... 44
Enabling or Disabling Commas on the Bottom Display (COMMA) ................ 45
Display Capabilities Optimization (TOP and BOTTOM) ................................ 45
Using 13 Digits to Display Total .................................................................. 45
Configuring the Display (TOp and BOTTOM) ................................................ 46
Programming the Bargraph (BARGRAPH) .................................................... 47
Programming the Outputs (OUTPUT) ........................................................... 47
Open Collector Outputs
(
OPEN COLLECTR
)
................................................. 48
Solid-State Relay Outputs (RELAY) ............................................................ 53
Isolated 4-20 mA Output (4-20 mA) ............................................................ 60
Output Manual Control (CONTROL) ............................................................. 60
Advanced Features Menu (ADVANCE) .......................................................... 61
Advanced Rate Setup (ADV RATE) ............................................................ 61
Advanced Total and Grand Total Setup (ADV TOTAL & ADV GTOTAL) .... 64
Low-Flow Cutoff (CUTOFF).......................................................................... 66
Gate Function (GATE) ................................................................................. 66
Contact Debounce Filter (FILTER) ............................................................. 66
Enabling Password Protection (PASSWRD) ................................................. 68
Data Log Menu (DATALOG) ......................................................................... 69
Serial Communications (COMM) ................................................................... 72
Programmable Function Keys User Menu (USER) ...................................... 72
Changing System Settings (SYSTEM) ......................................................... 75
Meter Operation ................................................................................................. 76
CapTouch Buttons Operation ...................................................................... 76
CapTouch Buttons ........................................................................................ 76
Function Keys Operation .............................................................................. 77
Digital Input Operation .................................................................................. 77
Maximum/Minimum Readings ...................................................................... 77
Total Reset Capabilities ................................................................................ 77
Total Reset via Digital Input ........................................................................ 77
Total Reset Password Protection ................................................................ 77
Runtime & Cycle Count (INFO) .................................................................... 78
Changing Engineering Units ........................................................................ 78
Batch Controller Operation ............................................................................... 79
Default Batch Control Operation .................................................................. 79
Batch Control Operation Example .............................................................. 79
Manual Batch Control ................................................................................... 82
Automatic Batch Control .............................................................................. 83
Troubleshooting................................................................................................. 84
Reset Meter to Factory Defaults ................................................................... 84
Determining Software Version ..................................................................... 84
Factory Default Settings .............................................................................. 85
Troubleshooting Tips .................................................................................... 86
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
5
Table of Figures
Figure 1. Enclosure Dimensions Front View .................................................... 20
Figure 2. Enclosure Dimensions Side View ..................................................... 20
Figure 3. Enclosure Dimensions Bottom View ................................................ 20
Figure 4. Connector Labeling for PD6938-GP-PL-DNM ...................................... 22
Figure 5. Connector Labeling for PD6938-GP-PL-D2M ...................................... 22
Figure 6. Connector Labeling for PD6938-GP-PL-D3M ...................................... 23
Figure 7. Connector Labeling for PD6938-GP-PL-D5M ...................................... 23
Figure 8. Connector Labeling for PD6938-GP-PL-PNM ...................................... 24
Figure 9. Connector Labeling for PD6938-GP-PL-P2M....................................... 24
Figure 10. Connector Labeling for PD6938-GP-PL-P3M..................................... 25
Figure 11. Connector Labeling for PD6938-GP-PL-P5M..................................... 25
Figure 12. Connector Labeling for PD6938-GP-PL-C3N ..................................... 26
Figure 13. Connector Labeling for PD6938-GP-PL-C5N ..................................... 26
Figure 14. Connector Labeling for PD6938-GP-PL-R3N ..................................... 27
Figure 15. Connector Labeling for PD6938-GP-PL-R5N ..................................... 27
Figure 16. Flowmeter Powered by External Supply (Active) ............................. 28
Figure 17. Flowmeter Powered by Internal Sensor Power (5 V @ 5 mA) .......... 28
Figure 18. Self-Powered Magnetic Pickup Flowmeter (Coil).............................. 28
Figure 19. Bi-Directional Flowmeter Connections .............................................. 28
Figure 20. NPN Open Collector Input ................................................................... 28
Figure 21. PNP Sensor with External Power ....................................................... 28
Figure 22. Switch Contact Input (Reed) ............................................................... 28
Figure 23. DC Power Connections ....................................................................... 29
Figure 24. Digital Input Connections ................................................................... 29
Figure 25. RS-485 2-Wire & Ground Serial Connections.................................... 29
Figure 26. RS-485 4-Wire & Ground Serial Connections.................................... 29
Figure 27. 4-20 mA Output Connections ............................................................. 30
Figure 28. Solid-State Relay Connections ........................................................... 30
Figure 29. Open Collector Output Connections.................................................. 30
Figure 30. PDA2361-R Control Station Connected to PD6938........................... 31
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
6
Disclaimer
The information contained in this document is
subject to change without notice. Precision Digital
Corporation makes no representations or
warranties with respect to the contents hereof;
and specifically disclaims any implied warranties
of merchantability or fitness for a particular
purpose.
Read complete instructions prior to installation
and operation of the meter.
This product is not recommended for life support
applications or applications where malfunctioning
could result in personal injury or property loss.
Anyone using this product for such applications
does so at his/her own risk. Precision Digital
Corporation shall not be held liable for damages
resulting from such improper use.
Failure to follow installation guidelines could
result in death or serious injury. Make sure only
qualified personnel perform the installation.
WARNING
Cancer and Reproductive Harm - www.P65Warnings.ca.gov
Limited Warranty
Precision Digital Corporation warrants this
product against defects in material or
workmanship for the specified period under
“Specifications” from the date of shipment from
the factory. Precision Digital’s liability under this
limited warranty shall not exceed the purchase
value, repair, or replacement of the defective unit.
See Warranty Information and Terms &
Conditions on www.predig.com for complete
details.
Registered Trademarks
All trademarks mentioned in this document are
the property of their respective owners.
© 2023 Precision Digital Corporation.
All rights reserved.
Introduction
The PD6938 VantageView+ pulse input flow
rate/totalizers can be installed in a variety of harsh
operating environments to provide convenient and
informative display of flow rate and total from any
pulse output flowmeter. These instruments will accept
a variety of pulse inputs, including slow pulse rates.
They can be powered from a battery, 9-30 VDC, or
the 4-20 mA output loop, have on-board datalogging
capabilities, operate down to -40°C, and can be
ordered with optional 4-20 mA output and two relays.
The PD6938, with the addition of its two optional
relays, can also be used as a simple batch controller.
One of the most convenient features of these
instruments is their dual-line display, which is typically
used to display the flow rate on the top display and
flow total, flow grand total, or a tag on the bottom
display. The top display has five characters and the
bottom display has eight characters for clear
indication of tags, units, or alarm messages. Further
enhancing the display on these instruments is a
20-segment bargraph and backlighting that can turn
red during an alarm condition.
The PD6938 VantageView+ come in a rugged plastic
NEMA 4X / IP66 enclosure that is designed for easy
use and installation. The enclosure comes with three
3/4" NPT conduit holes and two plastic conduit plugs.
Field wiring is made to removable screw terminals
and the display module can be oriented in 4 different
positions to accommodate different mounting
configurations and requires no tools to install. The
display has been designed to optimize viewing angle.
Free, PC-based, MeterView XL software that
connects to the meter via a micro-USB cable is
available for programming and setup of the
instruments. Four CapTouch through-window buttons
are available to operate the instrument without
removing the cover.
All models come equipped with two open collector
outputs and a digital input. There are also models
available with Modbus RTU RS-485 communications,
two solid-state relays, and isolated 4-20 mA analog
output options. The open collector outputs are useful
for alarm indication or pulse output. The digital input
can be used to reset the total, to start/stop a
timer/stopwatch, to start/stop a batch, and more. The
relays can be programmed for alarm indication, on/off
control, or simple batch control.
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
7
Key Features
2X More Informative Display
The PD6938 display offers a 50% larger display area
and is twice more informative than previous
generations of pulse input meters. Featuring an
alphanumeric dual-line display and a 20-segment
bargraph, reading and understanding process values
is easy and intuitive. The addition of status indicators
provides a quick glance at alarm conditions, relays,
process trends, and more. Predefined display units
give users even more display flexibility. Plus, the high
contrast backlit LCD display is readable from far away
and under various lighting conditions.
Alarm Indication
When an alarm occurs, the display can be
programmed to turn red, flash, and display an alarm
indicator . In addition, a unique custom alarm
message for each of the two relays and two open
collectors can be displayed on the bottom display.
These features can be activated even if no relay or
open collector is connected.
CapTouch Through-Window
Buttons
The PD6938 is equipped with four capacitive sensors
that operate as through-window buttons so that it can
be operated without removing the cover (and
exposing the electronics) in a harsh operating area.
CapTouch buttons are designed to work under any
lighting condition and to protect against false
triggering. They can be turned off for security via a
switch on the display module.
CapTouch buttons have two modes of operation:
Normal and Delayed. Delayed mode prevents
accidental trigger of the buttons. In the Delayed
mode, the buttons enter into a low sensitivity state
(sleep) and they ignore quick button presses after
20 seconds of inactivity. To wake up the buttons,
press and hold any button for more than 2 seconds,
the buttons respond normally.
Solid State Relays 1-2
Indicators
Predefined
Rate Units
Password Protection
Trend
Indicators
CapTouch Buttons
Self-Calibration
Battery Status Indicators
Total or Grand Total
Indicator
Alarm Indicator
Batch Control Indicators
(Run, Stop, Pause)
20-Segment
Bargraph
Two-Color
Backlight
CapTouch Buttons /
Function Keys
Five 12-Segment
Alphanumeric Characters
0.7" (17.8 mm)
Eight 14-Segment
Alphanumeric Characters
0.4" (10.2 mm)
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
8
Commas on 8-Digit Totalizer for
Easy Reading
It may seem like a simple thing, but adding commas
to an eight-digit number makes it easier to read:
Predefined and Custom Units
The PD6938 flow rate/totalizer has the most common
predefined rate and volume units. If the desired unit is
not available, the user can program a custom unit.
14-Segment Characters
Notice how much better letters like “T”, “N andK”
appear as 14-segment characters on the bottom display
vs. 7-segment characters found on other meters.
Enable / Disable Backlight
The backlight may be enabled or disabled using the
System - Backlight menu. The backlight is enabled by
default, and it is set up to timeout after 10 seconds
when battery power is used. See Enabling or
Disabling the Backlight (BACKLITE) on page 75 for
details.
Multiple Outputs
Two open collector outputs (standard)
Two solid-state relays (optional)
One 4-20 mA output (optional)
The open collector outputs and relays generally
operate in the same manner, with the major exception
being the open collectors are not available for batch
control and the relays are not available with pulse
features. The open collectors and relays can be
controlled either automatically or manually.
The isolated analog output signal can be configured
to represent the process variable (flow rate, total, or
retransmit). It can also be reverse scaled such that
the meter’s high calibration value outputs 4 mA and
the meter’s low calibration outputs 20 mA.
Password Protection
A password can be set up for programming security to
prevent unauthorized changes to the programmed
parameter settings.
Free MeterView XL
Programming Software
The fastest and easiest way to program the meter is
using the free Meterview XL programming software.
This software greatly simplifies the programming
process and allows the user to save configuration files
for later use.
The meter connects to the PC via a provided micro-
USB cable and is powered by the USB connection, so
no additional power is needed during programming.
Easy Wiring & Service
The PD6938 has been designed for easy wiring and
servicing. All connections are made to removable
screw terminal blocks. There are no exposed printed
circuit boards.
Wide Viewing Angle
The window and display module have been optimized
to provide a wide viewing angle of approximately
±40°; nearly twice that of the competition.
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
9
Modern and Practical Enclosure
The PD6938 NEMA 4X, IP66 plastic enclosure
provides serious protection from the elements, high
impact, corrosion, dust, etc.
Direct Mounting
The PD6938 features a bottom 3/4" NPT threaded
conduit opening, which allows easy mounting directly
to a flowmeter. This image shows a battery powered
PD6938 mounted to a turbine flowmeter. Even though
it is battery powered, it has a backlight that turns on
only when CapTouch buttons are in use.
Built-In Flange for Pipe Mounting
The built-in mounting flange allows easy mounting to
walls or pipes.
A slot on the back makes it easy to center the unit on
a pipe. There are three 3/4" NPT threaded conduit
holes for wiring.
SS Tag Attaching Loop
The enclosure is also equipped with a loop to easily
attach a PDA-SSTAG stainless steel tag.
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
10
Tamper-Proof Capability
The instrument can be made tamper-proof by
inserting a wire through the built-in loop on the base
of the enclosure and a hole in the lid of the enclosure
and securing this wire with a lead seal.
Rate/Totalizer Features
Display Flow Rate & Total at the
Same Time
The PD6938 can display flow rate and total at the same
time. In addition, the meter can toggle between the rate
and total and their corresponding units as the following
example illustrates.
Total Limit & Initial Value
The Advanced Total Count menu allows the digit
limit to be selected between 8-digit (bottom display
only) and 13-digit (uses top and bottom display to
display the full number).
The user can set the initial value at which the total
and grand total should start counting.
Using 13 Digits to Display Total
The top and bottom displays can be set up to display
a 13-digit total.
Note: The number above should be read as
6,843,276,349,187
Total & Rate in Different Units
The user can select to display total in different units
than the rate. For instance, a customer could
measure flow rate in gallons per minute and total in
acre-feet by simply selecting AF (acre-feet) units for
the total. Additionally the user can enter a custom unit
and conversion factor to display the total in any unit of
measure.
Rate in Units Per Second, Minute,
Hour, or Day
The user may select a rate time base in units per
second, minute, hour, or day. The time base is the
amount of time over which the rate parameter will
totalize. For example, if the rate was 10 gallons/min
(and stayed constant for one minute), then the total
would increase by 10 every minute.
4-20 mA Output for Rate or Total
The 4-20 mA output can be assigned to the rate or
the total.
Total Stored in Non-Volatile
Memory
Total and grand total values, and all programmed
settings are stored in non-volatile memory for a
minimum of ten years if power is lost.
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
11
Total Reset Capabilities
The total and grand total can be reset using a
CapTouch button, an external contact closure on the
digital input, or MeterView XL software. In addition,
both total and grand total reset can be password
protected to prevent unauthorized resets.
Time of Day Total Reset
The total and grand total can be set up to reset at a
time of day every day or any day of the week. The
previous total and grand total are saved prior to
applying the reset command. The previous totals can
be read via the F1 function key and the Modbus
registers.
There are four reset times that can be set up, all
choices allow specifying the reset day and time.
Total Reset via CapTouch Button
The CapTouch function key F2 is set up to reset the
total. If reset grand total is enabled, it is possible for the
user to reset either the total or the grand total without
removing the cover or the need for external devices.
Total Reset via Digital Input
The PD6938’s digital input can also be used to reset the
total or grand total.
Total Reset Password Protection
Total and grand total passwords can be set to prevent
resetting the total or grand total unless a password is
entered. Grand total reset can be disabled through
the meter interface, and it can also be permanently
disabled.
Non-Resettable Grand Total
The user can set up the grand total to be non-resettable by
selecting YES at the PERMLOC menu; see page 65 for
details. Once this is done, the grand total can never be reset.
Batch Control Capabilities
The meter can be equipped with two solid-state relays
that may be set up for batch control. Selecting batch
control for relay 1 enables the batching features on the
meter. The top display changes to show the total and the
bottom display changes to show the batch preset. The
function keys also change for batch control functions
such as F1 starts a batch, F2 opens the preset menu to
allow the preset value to be changed, and F3 stops the
currently running batch. Enabling batch control for
relay 1 allows access to the batch menu under relay 2.
The second relay may be programmed as a preclose
relay or as another batching relay with its own preset
amount.
Manual or Automatic Operation
Batching can be set to either manual or automatic
operation.
If set to automatic, then a delay before the next batch
starts must be programmed.
Count Up or Down Batching
The batch total can be set to count up or down.
G+
DI
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
12
Data Logging
The PD6938 is capable of data logging up to 2,032
records, each containing date, time, rate, total, grand
total, and relay & open collector states. The user can
choose what information to log, when, and how to log
it. The log file can be downloaded using the
MeterView XL software and it can be saved in .csv file
format.
The easiest way to set up the data logger is using the
MeterView XL software connected via the micro-USB
port or the RS-485 Modbus connection. There are
many ways to log data using the on-board memory.
Use the MeterView XL software to download the data
or a Modbus application.
Log time: Every day or any day of the week
Log time interval: Select the logging interval
Select to log continuously or stop when full
Data Log Example
The log file is saved in .csv file format and it contains
all the information selected in the data log setup.
Power Options
The PD6938 offers a wide range of power options
including DC with battery backup, DC only, output
loop, or output loop with battery backup. See
Specifications for details on each of the power options
available.
Battery Backup
Select models are available with a battery backup
power option. For these models, the primary power
source is supplied by either DC power or the output
loop, depending on the model. The battery is used
during battery backup operation. If there is a power
failure of the primary power source, the battery will
instantly take over powering the meter. There will be
no display interruption nor any information loss.
Battery Status Indication
Battery indicators on the display alert users of the
power status of the PD6938.
Indicator
State
Description
Flashing
Meter checking battery status
Steady
Meter using battery power
Flashing
Low battery
Designed for Long Battery Life
The PD6938 is designed with power savings in mind
to help extend battery life.
LCD Sleep Mode
LCD sleep mode turns the LCD off after a user
programmable amount of time, while all inputs and
outputs continue working. Press any button for 2
seconds to wake up the display.
CapTouch Delayed Mode
In Delayed mode, the buttons enter into a low
sensitivity state (sleep) after 20 seconds of inactivity.
Press any button for 2 seconds to wake up the
buttons.
Momentary Backlight
The backlight is enabled by default. If the meter is
battery powered, then the backlight is automatically
set up to momentarily turn on for 10 seconds when
any button is pressed.
Turn Meter Off
To extend battery life even more, the meter can be
turned off completely when it is not in use. Press and
hold the Menu button for 5 seconds to turn the meter
on or off and follow the on-screen instructions.
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
13
Ordering Information
-GP Models (General Purpose)
Plastic Enclosure
Loop Output Powered4
Model
Description
PD6938-GP-PL-C3N
Pulse Input Field-Mount Flow Rate/Totalizer, 4-20 mA Analog Output
PD6938-GP-PL-C5N
Pulse Input Field-Mount Flow Rate/Totalizer, Two Solid-State Relays & 4-20 mA Analog Output
DC Powered3
Model
Description
PD6938-GP-PL-DNM
Pulse Input Field-Mount Flow Rate/Totalizer, No Options
PD6938-GP-PL-D2M
Pulse Input Field-Mount Flow Rate/Totalizer, Two Solid-State Relays
PD6938-GP-PL-D3M
Pulse Input Field-Mount Flow Rate/Totalizer, 4-20 mA Analog Output
PD6938-GP-PL-D5M
Pulse Input Field-Mount Flow Rate/Totalizer, Two Solid-State Relays & 4-20 mA Analog Output
DC Powered with 3xAA Battery Pack (Primary or Backup)3
Model
Description
PD6938-GP-PL-PNM
Pulse Input Field-Mount Flow Rate/Totalizer, No Options
PD6938-GP-PL-P2M
Pulse Input Field-Mount Flow Rate/Totalizer, Two Solid-State Relays
PD6938-GP-PL-P3M
Pulse Input Field-Mount Flow Rate/Totalizer, 4-20 mA Analog Output
PD6938-GP-PL-P5M
Pulse Input Field-Mount Flow Rate/Totalizer, Two Solid-State Relays & 4-20 mA Analog Output
Loop Output Powered with 3xAA Battery Pack (Backup)4
Model
Description
PD6938-GP-PL-R3N
Pulse Input Field-Mount Flow Rate/Totalizer, 4-20 mA Analog Output
PD6938-GP-PL-R5N
Pulse Input Field-Mount Flow Rate/Totalizer, Two Solid-State Relays & 4-20 mA Analog Output
Notes:
1. All VantageView+ models come with bargraph, two open collector outputs, and one digital input standard.
2. The meter is supplied with three 3/4" NPT conduit holes and two plastic conduit plugs.
3. Modbus is standard on all DC powered models.
4. Modbus is not available with loop-powered models.
Accessories
Model
Description
PDABAT36AA3-PACK
3.6 V Lithium Battery Pack, 3xAA-Cell
PDAPLUG75P
3/4" Plastic Conduit Plug (Two Plugs Included with Meter)
PDA8485-I
USB to RS-485 Isolated Converter
PDA1002
6" DIN Rail Mounting Kit
PDA1024-01
24 VDC Transmitter Power Supply for DIN Rail
PDA6846
Steel 2" U-Bolt Kit. All Material: Zinc Plated Steel; (1) U-Bolt for 2" Pipe with (2) Washers,
(2) Lock Washers, and (2) Nuts
PDA6846-SS
Stainless Steel 2" U-Bolt Kit. All Material: Stainless Steel; (1) U-Bolt for 2" Pipe with (2)
Washers, (2) Lock Washers, and (2) Nuts
PDA-MICROUSB
Micro-USB PC Programming Cable (supplied)
PDA-SSTAG
Custom Stainless Steel Tag (see website for convenient ordering form)
PDA-BUTTON
Momentary Pushbutton
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
14
PDA2360 Plastic Control Stations
Model
Description
PDA2360-E
Emergency Button
PDA2361-A
Ack Button
PDA2361-B
Blank Button
PDA2361-R
Reset Button
PDA2361-T
Tare Button
PDA2361-S
Stop Button
PDA2361-Q
Silence Button
Note:
Control stations can be connected directly to the meter’s
Digital Input terminals labeled G and +. See Remote
Operation of Meter on page 31 for details.
PDA1024-01 24 VDC Power Supply
The PDA1024-01 is a DIN rail mounted 1.5 A,
24 VDC power supply that can be used to power
the PD6938 and the 4-20 mA output.
PDA6846 2" U-Bolt Kits
The PDA6846 U-Bolt Kits provide a convenient way to
mount the meter to 1.5" or 2" pipes. They are
available in steel and stainless steel.
PDA-SSTAG Stainless Steel Tag
The PDA-SSTAG is a laser etched stainless steel tag
that can be customized with three lines of text.
Each tag comes with a stainless steel wire and lead
seal for easy mounting wherever you need.
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
15
Specifications
Except where noted all specifications apply to operation at +25°C.
Display
Display
Dual-line LCD with backlight.
Both lines: alphanumeric
Top: 0.7" (17.8 mm) 5 digits, 12-segment
Bottom: 0.4" (10.2 mm) 8 characters,
14-segment
Display may be programmed to turn red and
flash a user-defined message on alarm
condition.
LCD Sleep
Never, 1, 2, 5, 10, 20, 60 min
Default: 10 min when battery powered; press
any key for 2 sec to wake up the display.
All inputs and outputs continue working.
Turn Meter
Off/On
Press & hold the Menu key for 5 sec and
follow the on-screen instructions. This feature
helps extend battery life.
On-Screen
Indicators
See CapTouch Buttons and Status Indicators
on page 34 for details.
Top Display
5 digits (-9999 to 99999) or 5 characters (all
capital & most lower-case letters)
Bottom
Display
8 digits (-9,999,999 to 99,999,999; separated
by commas) or 8 characters
(all capital & most lower-case letters)
Backlight
Normal: white LED (enabled by default)
Alarm: red LED (default)
DC powered: steady on
Battery powered: momentary (default: 10 sec)
Output loop powered: varying intensity based
on 4-20 mA output current
Bargraph
20 segments (100% label at top fixed)
Assignable to rate, total, or off
Scale: 0 to 100%
Display
Assignment
Top & bottom displays can be assigned to
rate, total, grand total, etc. See Configuring
the Display (TOp and BOTTOM) on page 46 for
a complete list of assignable parameters.
Decimal Point
Up to four decimal places on top display and
up to seven decimal places on bottom display
Commas
Commas to indicate 1000s
(e.g. 88,987,628) on the bottom display
Alarm
Indication
Programmable: red backlight, flashing display,
alarm symbol , bargraph segment flashes
on alarm.
Custom
Alarm
Messages
Programmable for each relay/open collector:
8 characters maximum; displayed every 10
sec for 1 sec on bottom display. May be
turned off.
Display
Update Rate
Ambient > -10°C: 4 updates/second
Ambient = -20°C: 1 update/2 seconds
From -20°C to -40°C the update rate slows
down 1 second for every -2°C
(e.g. at -24°C, 1 update/4 seconds).
Below -40°C the display is not readable, but
all the inputs and outputs work correctly.
Overrange
Top: 99999; Bottom: 99,999,999 (flashing)
Underrange
Top: -9999; Bottom: -9,999,999 (flashing)
General
Programming
Method
Four CapTouch through-window buttons
when cover is installed. The CapTouch
buttons can be used with the cover removed.
Free PC-based USB MeterView XL
programming software.
Recalibration
Recommended at least every 12 months.
Environmental
Operating temperature range:
-40 to 75°C (-40 to 167°F)
Storage temperature range:
-55 to 85°C (-67 to 185°F)
Relative humidity: 0 to 90% non-condensing.
Printed circuit boards are conformally coated
Max / Min
Display
Max / min readings reached by the process
are stored until reset by the user or until
power to the meter is turned off.
Password
There are three separate passwords available
that can be set independently of each other:
Main, Total, and Grand Total. The Main
password prevents access to the meter
Programming Mode. Total and Grand Total
passwords prevent resetting the total and
grand total, respectively.
Non-Volatile
Memory
Total and Grand Total values, and all
programmed settings are stored in non-
volatile memory for a minimum of ten years if
power is lost.
Power
Options
9-30 VDC Powered, 2 W max
9-30 VDC Powered with Battery Backup
Loop Output Powered (30 VDC max)
Loop Output Powered with Battery Backup
Data Logging
Up to 2,032 records, recorded 4/day at
specific times or at defined time intervals.
Record contains date, time, rate, total, grand
total, and open collectors & relays states.
Data Logging
Modes
Continuous: The log data will wrap around,
erasing the oldest records to save the new
records. Banks of 16 records will be erased at
a time.
Stop when full: The log will stop recording
when full and “LOG FULL” is displayed every
10 sec.
Connections
Removable screw terminal blocks
Display terminals: accept 16 to 30 AWG wire
Relay terminals: accept 12 to 26 AWG wire
4-20 mA output: accept 16 to 30 AWG wire
Tightening
Torque
Display terminals: 2.5 lb-in (0.28 Nm)
Relay terminals: 4.5 lb-in (0.5 Nm)
4-20 mA output terminals: 2.5 lb-in (0.28 Nm)
Overall
Dimensions
5.25" x 5.65" x 4.18" (133 x 144 x 106 mm)
(W x H x D)
Weight
1.9 lbs (0.9 kg)
Warranty
3 years parts and labor. See Warranty
Information and Terms & Conditions on
www.predig.com for complete details.
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
16
Battery
Battery life is dependent on how the meter is used. Backlight
should only be used momentarily (10 sec on). Modbus should
rarely be used on battery-power, it requires approximately
26 mA. See battery life table below for details.
-GP Models (Options: P & R) 3xAA-Cell
Battery Type
3.6 V Lithium (Li-SOCl2), non-rechargeable
P/N: PDABAT36AA3-PACK
Battery Life
Operating
Condition
@ 2,000 Hz
Estimated
Service Life
Suggested
Replacement
Interval
Monitoring only,
backlight off
35 months
30 months
LCD sleep*,
minimal CapTouch
use, backlight off
57 months
50 months
100 Hz open
collector 1&2
outputs, minimal
backlight use
24 months
20 months
Battery
Replacement
Replace only with a Precision Digital original
Model PDABAT36AA3-PACK
Battery Life with Modbus Continuously On
3XAA-Cell
277 hours
*LCD sleep: Press any key to wake up the display. All input
& outputs continue working in LCD Sleep mode.
Enclosure
Material
Polycarbonate plastic with UV stabilizer
Gasket
Buna-N
Rating
NEMA 4X, IP66 plastic, UL 94V-0
Color
Gray
Window
Clear polycarbonate with UV stabilizer
Conduits
Three 3/4" NPT threaded conduit openings
Conduit
Stopping
Plug
Two 3/4" NPT plastic conduit plugs with 1.29"
wrenching flats and a screwdriver slot are
included
Flange
Built-in flange for wall and pipe mounting.
Tamper-Proof
Seal
Enclosure lid may be secured with
tamper-proof seal.
Instrument
Tag Loop
Built-in loop for securing stainless steel tag
Overall
Dimensions
5.25" x 5.65" x 4.18" (133 x 144 x 106 mm)
(W x H x D)
Weight
1.4 lbs (0.64 kg)
Pulse Input
Pulse,
Transistor,
Contact
Closure
Pulse or square wave:
0-5 V, 0-12 V, or 0-24 V; TTL; NPN or PNP
Open collector: 100 kΩ pull-up to 2.8 V
Switch contact: 100 kΩ pull-up to 2.8 V
PNP transistor: 100 kΩ pull-down to ground
Active input: 100 kΩ pull-up to 2.8 V
NPN strong: 10 kΩ pull-up to 2.8 V (Do not
use with battery power)
Maximum Frequency: 100 kHz
Minimum Pulse Width: 5 µs
Threshold Setting Low (V) High (V)
Active/NPN 0.5 1.8
Active/NPN High 2.8 4.8
Magnetic
Pickup Coil
Sensitivity: 10 mVp-p to 24 Vp-p
Maximum Frequency: 40 kHz
Note: 10 mVp-p @ 300 Hz max
Sensor
Power
5 VDC @ 5 mA
Enabled in the Advanced System menu
Minimum
Input
Frequency
0.0001 Hz
Minimum frequency is dependent on high gate
setting (rate display)
Input
Impedance
Pulse input: Greater than 75 k @ 1 kHz.
Open collector/switch: 100 k pull-up to 2.8 V
Contact
Debounce
Filter
Programmable contact debounce filter.
Input signal frequency speed selections:
Disable: Greater than 100 kHz (no filter)
Fast: 1,000 Hz
Medium: 240 Hz
Slow: 100 Hz
Accuracy
Rate: ±0.02% of calibrated span ±1 count
Total: Every input pulse is counted
Temperature
Drift
2 PPM/°C from -40 to 75°C ambient
Function
K-Factor: 0.000001 to 9,999,999
Rate: Linear (2-32 points)
Low-Flow
Cutoff
0.1 to 999,999 or disable. Point below at which
the display always shows zero.
HART
Transparency
The 4-20 mA output does not interfere with
existing HART communications.
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
17
Rate/Totalizer
Rate Display
Top display: -9999 to 99999;
Bottom display: -9,999,999 to 99,999,999
(with commas)
Total & Grand
Total Display
Top display: 0 to 99999;
Bottom display: 0 to 99,999,999 (with commas)
13-Digit Total
& Grand Total
Up to 9,999,999,999,999 using both lines
with 13-digit total feature enabled.
Total Decimal
Point
Up to four decimal places on top, up to seven
decimal places on bottom. Total decimal
point is independent of rate decimal point.
Totalizer
Calculates total based on input pulses and
rate units to display total in engineering units.
A custom factor must be programmed if using
custom defined units.
Time Base
Seconds, Minutes, Hours, Days
Totalizer
Rollover
Totalizer rolls over when display exceeds
99,999,999 (9,999,999,999,999 if 13-digit
limit enabled). Relay status reflects display.
Total & Grand
Total Reset
Via CapTouch button, external contact
closure on digital input, automatic based on
time of day, or MeterView XL.
Time of Day
Total & Grand
Total Reset
Four programmable reset times.
The total and grand total can be set up to
reset at a time of day every day or any day.
Previous
Total & Grand
Total
Total & grand total are saved prior to applying
the reset command.
The previous totals can be read via the F1
function key and the Modbus registers.
Total & Grand
Total Reset
Passwords
Total and grand total passwords may be
entered to prevent resetting the total or grand
total unless a password is entered.
Non-
Resettable
Grand Total
Grand total reset may be disabled through
the meter interface. Grand total reset may be
permanently disabled by selecting YES at the
PERMLOCK menu.
Once the Grand Total has been programmed as
“non-resettable” the feature CANNOT be disabled.
Non-Volatile
Memory
Total and Grand Total values are stored in
non-volatile memory for a minimum of ten
years if power is lost.
Batch Control
Methods
Automatic or Manual, count up or count down
Manual Batch
Start
Pressing F1 function key starts the batch
Manual Batch
Pause/Stop
Pressing F3 once pauses the batch,
pressing it twice cancels the batch
Automatic
Batching
The VantageView+ can be used as an
automatic batch controller where batches
run continuously without operator input
Batching Relay
Operation
Single or dual-relay batching with optional
preclose for dual-stage operation
Batch Preset
Set via F2 function key anywhere between
0.0001 to 99,999 based on batch total
decimal point. If batch total is assigned to
bottom, the preset can be up to 8 digits.
Batch Preclose
For two-stage batch application, a preclose
value can be set to close the main flow line.
Automatic Batch
Restart Delay
1 to 9,999 seconds. The batch will
automatically restart after completion
of the last batch.
Common Open Collector &
Relay Specifications
Number
Two open collectors & two relays
High or Low
Alarm
User programmable for high or low alarm
Alarm
Deadband
0-100% FS, user programmable
Output
Assignment
Alarm, Timer, Stopwatch, or Disable
Alarm Output
Source
Assign to rate, total, grand total, or digital
input
On & Off Time
Delay
0 to 9,999 seconds
Fail-Safe
Operation
Independent for each open collector and
relay.
Fail-safe on, the output is on under normal
conditions.
Fail-safe off, the output is on under alarm
conditions.
Alarm
Operation
Automatic, automatic with manual override,
latching (manual reset anytime), latching with
reset after cleared (manual reset only after
alarm has cleared)
Alarm
Indication
Programmable: loop-powered red backlight,
flashing display, alarm symbol , bargraph
segment flashes on alarm.
Custom
Alarm
Messages
Programmable for each relay/open collector:
8 characters maximum; displayed every 10 sec for
1 sec on bottom display. May be turned off.
Alarm
Acknowledge
CapTouch ACK button or external digital
input resets output and screen indication.
Auto
Initialization
When power is applied to the meter, open
collectors and relays will reflect
the state of the input to the meter.
Timer Output
One-shot or Continuous
Off Time Delay: 1 sec to 99:59:59
(hrs:min:sec)
On Time: 1 sec to 99:59:59 (hrs:min:sec)
Stopwatch
Output turns on when started and off when
stopped.
Open Collector Outputs
Rating
Isolated open collector, sinking NPN
5-30 VDC @ 150 mA maximum
Output
Assignment
Pulse, Alarm, Timer, Stopwatch, or
Disable
Pulse Output
Source
Pulse output based on Rate, Total,
Grand Total, or Test Frequency, Alarm,
Timer, Total Reset, Stopwatch on/off, or
Disable
Pulse Output
Factor
0.000001 to 999,999.9
Pulse Width
0.25 ms @ 2 kHz; 500 ms @ 1 Hz;
50% duty cycle
Pulse Output
Frequency
2,000 Hz maximum
Quadrature Pulse
Output
Available for Output 2
(90° behind Output 1) 1000 Hz max
Alarm Output
Source
Assign to Rate, Total, Grand Total or
Digital Input
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
18
Solid-State Relays
Rating
250 VAC/VDC @ 0.5 A resistive
38 VA; 250 VAC; 0.3 A pilot duty
(inductive)
13 VA; 250 VDC; 0.3 A pilot duty
(inductive)
Noise
Suppression
Metal oxide varistors across outputs
Relay
Assignment
Alarm, Sample, Timer, Batch, Stopwatch
on/off, or Disable
Alarm Output
Source
Assign to Rate, Total, Grand Total, or
Digital Input
Relay
Runtime
Meter will keep track of how long each
relay has operated and display this
information.
Relay
Cycles
Meter will keep track of how many times
the relays have cycled and display this
information.
4-20 mA Transmitter Output
Accuracy
±0.05% FS ±0.001mA
Output Source
Rate, total; reverse scaling allowed
Scaling Range
1.00 to 23.0 mA
Disable
High impedance state, less than 1 mA
Calibration
Factory calibrated:
0 to 100 GAL/Sec = 4.00 to 20.00 mA
Underrange
1.0 mA, 3.5 mA, 3.8 mA; or Off;
user selectable
Overrange
20.5 mA, 20.8 mA, 23.0 mA, or Off;
user selectable
Isolation
500 V input-to-output
Temperature
Drift
0.003 mA max from -40 to 75°C ambient
External Loop
Power Supply
7.0 VDC to 30.0 VDC maximum
Output Loop
Resistance
10-750 Ω @ 24 VDC; 10-1100 Ω @ 30 VDC
(External resistance to maintain accuracy)
On-Board Digital Input
Function
Remote operation of front-panel buttons,
acknowledge/reset relays, reset total,
reset max/min values, start/stop batch,
etc. See User section of Display
Functions & Messages on page 35 for a
complete list of capabilities.
Contacts
2.1 VDC on contact. Connect normally
open contacts across G and +
Logic Levels
Logic High: 2.4 to 30 VDC (max)
Logic Low: 0 to 0.9 VDC
Serial Communications
Connection
RS-485, 3-wire; Isolation: 500 V.
Non-isolated micro-USB.
Protocol
Modbus® RTU
Meter Address /
Slave ID
1 - 247
Baud Rate
1,200; 2,400; 4,800; 9,600; 19,200;
38,400; or 57,600 bps.
Transmit Time
Delay
Programmable between 0 and 199 ms
Parity/Stop Bit
Even, odd, or none with 1 or 2 stop bits
Byte-to-Byte
Timeout
Max of 1.5 character times or 2.25 ms
Note: Refer to the ProtEX+ and VantageView+ PD6938
Modbus® Register Tables located at www.predig.com for
details.
MeterView XL Software
Availability
Free download from
www.predig.com/meterviewxl
System
Requirements
Microsoft® Windows® 10 & 11
Communications
USB 2.0 (Standard USB A to Micro USB B)
Cable provided
Configuration
Configure all parameters on the meter.
Configure meters one at a time.
Configuration
Files
Generate with or without meter
connected; Save to file for later use.
USB Power
Connection
The meter is powered by the USB
connection during programming. There
is no need to apply external power.
Note: The meter will not be damaged if
external power is applied to it during
programming.
The meter should only be connected to a computer while
it is located in a safe area
Data Logging
Report
The on-board data log can be
downloaded via the USB or the RS-485
connection.
Saved as “.csv” file format.
PC Data Logging
MeterView XL can be used to data log
directly to a computer connected to the
meter via the USB or the RS-485
connection. The user can select what to
log and at what interval.
Rate
Total
Grand total
Open collector triggers
Relay triggers
Hold/Unhold outputs
Compatibility
Programs created for VantageView+ and
ProtEX+ can be run on either meter. No
other program sharing is permissible.
To download the latest MeterView XL programming
software and manual, visit predig.com/meterviewxl.
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
19
General Compliance
Information
Electromagnetic Compatibility
EMC Emissions
CFR 47 FCC Part 15 Subpart B Class A
emissions requirements (USA)
ICES-003 Information Technology
emissions requirements (Canada)
AS/NZS CISPR 11 Group 1 Class A
ISM emissions requirements
(Australia/New Zealand)
EN 55011 Group 1 Class A ISM
emissions requirements (EU)
EN 61000-6-4 Emissions requirements
for Heavy Industrial Environments -
Generic
EMC Emissions
and Immunity
EN 61326-1 EMC requirements for
Electrical equipment for measurement,
control, and laboratory use industrial use
EU Declaration of
Conformity
For shipments to the EU and UK, a Declaration of
Conformity was printed and included with the product.
For reference, a Declaration of Conformity is also
available on our website www.predig.com/docs.
Safety Information
Read complete instructions prior to installation
and operation of the meter.
Hazardous voltages exist within enclosure.
Installation and service should be performed only
by trained service personnel.
Service requiring replacement of internal
components must be performed at the factory.
Control room equipment must not use or
generate more than 250 VRMS or VDC.
PD6938 powered by the 4-20 mA output loop do
not add capacitance or inductance to the loop
under normal or fault conditions.
Equipment contains non-metallic materials and
therefore special care and consideration should
be made to the performance of these materials
with respect to chemicals which may be present
in a harsh operating environment.
PD6938 Pulse Input Flow Rate/Totalizer
Instruction Manual
20
Installation
To access the connectors, remove the enclosure
cover and unclip the display module by pulling it from
the enclosure. The display module may be
disconnected from the options module to facilitate
wiring to the options module.
Unpacking
Remove the meter from box. Inspect the packaging
and contents for damage. Report damages, if any,
to the carrier.
If any part is missing or the meter malfunctions,
please contact your supplier or the factory for
assistance.
Conduit Plugs Included
The PD6938 is supplied with two plastic conduit plugs
for installations that do not require the use of all three
conduit entries.
Mounting
The PD6938 has a slotted mounting flange that may
be used for pipe mounting or wall mounting.
Alternatively, the unit may be supported by the
conduit using the conduit holes provided. Refer to
Figure 1 and Figure 2.
Do not attempt to loosen or remove flange bolts
while the meter is in service.
Dimensions
Figure 1. Enclosure Dimensions Front View
Figure 2. Enclosure Dimensions Side View
Figure 3. Enclosure Dimensions Bottom View
5.25" (133 mm)
3.35" (85.1 mm)
2.25"
(57.2 mm)
0.32"
(8.2 mm)
5.65"
(144 mm)
4.18"
(106 mm)
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PRECISION DIGITAL PD6938-GP User manual

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