Fagor CNC 8058elite T User manual

Type
User manual

This manual is also suitable for

Ref: 2010
8060
8065
Quercus
Programming manual.
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MACHINE SAFETY
It is up to the machine manufacturer to make sure that the safety of the machine
is enabled in order to prevent personal injury and damage to the CNC or to the
products connected to it. On start-up and while validating CNC parameters, it
checks the status of the following safety elements. If any of them is disabled, the
CNC shows the following warning message.
Feedback alarm for analog axes.
Software limits for analog and sercos linear axes.
Following error monitoring for analog and sercos axes (except the spindle)
both at the CNC and at the drives.
Tendency test on analog axes.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any of the safety
elements being disabled.
DUAL-USE PRODUCTS
Products manufactured by FAGOR AUTOMATION since April 1st 2014 will
include "-MDU" in their identification if they are included on the list of dual-use
products according to regulation UE 428/2009 and require an export license
depending on destination.
TRANSLATION OF THE ORIGINAL MANUAL
This manual is a translation of the original manual. This manual, as well as the
documents derived from it, have been drafted in Spanish. In the event of any
contradictions between the document in Spanish and its translations, the wording
in the Spanish version shall prevail. The original manual will be labeled with the
text "ORIGINAL MANUAL".
HARDWARE EXPANSIONS
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any hardware
manipulation by personnel unauthorized by Fagor Automation.
If the CNC hardware is modified by personnel unauthorized by Fagor
Automation, it will no longer be under warranty.
COMPUTER VIRUSES
FAGOR AUTOMATION guarantees that the software installed contains no
computer viruses. It is up to the user to keep the unit virus free in order to
guarantee its proper operation. Computer viruses at the CNC may cause it to
malfunction.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC due a computer virus in the
system.
If a computer virus is found in the system, the unit will no longer be under warranty.
All rights reserved. No part of this documentation may be transmitted,
transcribed, stored in a backup device or translated into another language
without Fagor Automation’s consent. Unauthorized copying or distributing of this
software is prohibited.
The information described in this manual may be subject to changes due to
technical modifications. Fagor Automation reserves the right to change the
contents of this manual without prior notice.
All the trade marks appearing in the manual belong to the corresponding owners.
The use of these marks by third parties for their own purpose could violate the
rights of the owners.
It is possible that CNC can execute more functions than those described in its
associated documentation; however, Fagor Automation does not guarantee the
validity of those applications. Therefore, except under the express permission
from Fagor Automation, any CNC application that is not described in the
documentation must be considered as "impossible". In any case, Fagor
Automation shall not be held responsible for any personal injuries or physical
damage caused or suffered by the CNC if it is used in any way other than as
explained in the related documentation.
The content of this manual and its validity for the product described here has been
verified. Even so, involuntary errors are possible, hence no absolute match is
guaranteed. However, the contents of this document are regularly checked and
updated implementing the necessary corrections in a later edition. We appreciate
your suggestions for improvement.
The examples described in this manual are for learning purposes. Before using
them in industrial applications, they must be properly adapted making sure that
the safety regulations are fully met.
Programming manual.
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CNC 8065
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REF: 2010
INDEX
About this manual......................................................................................................................... 9
About the product
Quercus CNC 8060. ....................................................................................................................11
About the product
Quercus CNC 8065. ................................................................................................................... 17
Declaration of CE conformity and warranty conditions. .............................................................. 23
Safety conditions. ....................................................................................................................... 25
Returning conditions. .................................................................................................................. 29
CNC maintenance. ..................................................................................................................... 31
New features............................................................................................................................... 33
CHAPTER 1 CREATING A PROGRAM.
1.1 Programming languages................................................................................................ 35
1.2 Program structure. ......................................................................................................... 36
1.2.1 Program body............................................................................................................. 37
1.2.2 The subroutines. ........................................................................................................ 38
1.3 Program block structure................................................................................................. 39
1.3.1 Programming in ISO code.......................................................................................... 40
1.3.2 High-level language programming. ............................................................................ 42
1.4 Programming of the axes............................................................................................... 43
1.5 List of "G" functions........................................................................................................ 44
1.6 List of auxiliary (miscellaneous) M functions.................................................................. 47
1.7 List of statements and instructions................................................................................. 48
1.8 Programming the block labels........................................................................................ 51
1.9 Comment programming. ................................................................................................ 52
1.10 Variables and constants................................................................................................. 53
1.11 Arithmetic parameters.................................................................................................... 54
1.12 Arithmetic and logic operators and functions................................................................. 55
1.13 Arithmetic and logic expressions. .................................................................................. 57
CHAPTER 2 MACHINE OVERVIEW
2.1 Axis nomenclature ......................................................................................................... 59
2.2 Coordinate system ......................................................................................................... 61
2.3 Reference systems ........................................................................................................ 62
2.3.1 Origins of the reference systems ............................................................................... 63
2.4 Home search.................................................................................................................. 64
2.4.1 Definition of "Home search" ....................................................................................... 64
2.4.2 "Home search" programming ..................................................................................... 65
CHAPTER 3 COORDINATE SYSTEM
3.1 Programming in millimeters (G71) or in inches (G70).................................................... 67
3.2 Absolute (G90) or incremental (G91) coordinates. ........................................................ 68
3.2.1 Rotary axes. ............................................................................................................... 69
3.3 Absolute and incremental coordinates in the same block (I). ........................................ 71
3.4 Programming in radius (G152) or in diameters (G151).................................................. 72
3.5 Coordinate programming ............................................................................................... 73
3.5.1 Cartesian coordinates ................................................................................................ 73
3.5.2 Polar coordinates ....................................................................................................... 74
3.5.3 Angle and Cartesian coordinate................................................................................. 76
CHAPTER 4 WORK PLANES.
4.1 About work planes on lathe and mill models.................................................................. 80
4.2 Select the main new work planes. ................................................................................. 81
4.2.1 Mill model or lathe model with "trihedron" type axis configuration. ............................ 81
4.2.2 Lathe model with "plane" type axis configuration....................................................... 82
4.3 Select any work plane and longitudinal axis. ................................................................. 83
4.4 Select the longitudinal axis of the tool............................................................................ 85
CHAPTER 5 ORIGIN SELECTION
5.1 Programming with respect to machine zero................................................................... 88
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5.2 Set the machine coordinate (G174). ............................................................................. 90
5.3 Fixture offset .................................................................................................................. 91
5.4 Coordinate preset (G92) ................................................................................................ 92
5.5 Zero offsets (G54-G59/G159)........................................................................................ 93
5.5.1 Variables for setting zero offsets................................................................................ 95
5.5.2 Incremental zero offset (G158) .................................................................................. 96
5.5.3 Excluding axes in the zero offset (G157) ................................................................... 98
5.6 Zero offset cancellation (G53) ....................................................................................... 99
5.7 Polar origin preset (G30) ............................................................................................. 100
CHAPTER 6 TECHNOLOGICAL FUNCTIONS
6.1 Machining feedrate (F)................................................................................................. 103
6.2 Feedrate related functions ........................................................................................... 105
6.2.1 Feedrate programming units (G93/G94/G95) .......................................................... 105
6.2.2 Feedrate blend (G108/G109/G193) ......................................................................... 106
6.2.3 Constant feedrate mode (G197/G196) .................................................................... 108
6.2.4 Cancellation of the % of feedrate override (G266)................................................... 110
6.2.5 Acceleration control (G130/G131) ........................................................................... 111
6.2.6 Jerk control (G132/G133) ........................................................................................ 113
6.2.7 Feed-Forward control (G134) .................................................................................. 114
6.2.8 AC-Forward control (G135)...................................................................................... 115
6.3 Spindle speed (S) ........................................................................................................ 116
6.4 Tool number (T) ........................................................................................................... 117
6.5 Tool offset number (D)................................................................................................. 120
6.6 Auxiliary (miscellaneous) functions (M) ....................................................................... 122
6.6.1 List of "M" functions ................................................................................................. 123
6.7 Auxiliary functions (H).................................................................................................. 124
CHAPTER 7 THE SPINDLE. BASIC CONTROL.
7.1 The master spindle of the channel............................................................................... 126
7.1.1 Manual selection of a master spindle....................................................................... 128
7.2 Spindle speed .............................................................................................................. 129
7.2.1 G192. Turning speed limitation ................................................................................ 130
7.2.2 Constant surface speed ........................................................................................... 131
7.3 Spindle start and stop .................................................................................................. 132
7.4 Gear change. ............................................................................................................... 134
7.5 Spindle orientation. ...................................................................................................... 136
7.5.1 The turning direction for spindle orientation............................................................. 138
7.5.2 M19 function with an associated subroutine. ........................................................... 140
7.5.3 Positioning speed..................................................................................................... 141
7.6 M functions with an associated subroutine. ................................................................. 142
CHAPTER 8 PATH CONTROL.
8.1 Rapid traverse (G00). .................................................................................................. 143
8.2 Linear interpolation (G01). ........................................................................................... 145
8.3 Circular interpolation (G02/G03).................................................................................. 151
8.3.1 Cartesian coordinates (Arc center programming). ................................................... 153
8.3.2 Cartesian coordinates (arc radius programming). ................................................... 155
8.3.3 Cartesian coordinates (arc radius pre-programming) (G263). ................................. 157
8.3.4 Polar coordinates. .................................................................................................... 158
8.3.5 Programming example (M model). Polar coordinates.............................................. 160
8.3.6 Programming example (M model). Polar coordinates. ............................................ 161
8.3.7 Programming example (T model). Programming examples. ................................... 162
8.3.8 Polar coordinates. Temporary Polar origin shift to the center of arc (G31).............. 163
8.3.9 Cartesian coordinates. Arc center in absolute coordinates (no-modal) (G06). ........ 164
8.3.10 Cartesian coordinates. Arc center in absolute coordinates (modal) (G261/G262). . 165
8.3.11 Arc correction (G264/G265)..................................................................................... 167
8.4 Arc tangent to previous path (G08).............................................................................. 169
8.5 Arc defined by three points (G09)................................................................................ 171
8.6 Helical interpolation (G02/G03). .................................................................................. 173
CHAPTER 9 TOOL PATH CONTROL. MANUAL INTERVENTION.
9.1 Additive manual intervention (G201/G202).................................................................. 176
9.2 Exclusive manual intervention (G200). ........................................................................ 177
9.3 Jogging feedrate. ......................................................................................................... 178
9.3.1 Feedrate in continuous jog (#CONTJOG)................................................................ 178
9.3.2 Feedrate in incremental jog (#INCJOG). ................................................................. 179
9.3.3 Feedrate in incremental jog (#MPG)........................................................................ 180
9.3.4 Manual path movement limits (#SET OFFSET)....................................................... 181
9.3.5 Synchronization of coordinates and additive manual offset (#SYNC POS)............. 182
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9.4 Variables. ..................................................................................................................... 183
CHAPTER 10 ELECTRONIC THREADING AND RIGID TAPPING.
10.1 Electronic threading with constant pitch (G33) ............................................................ 185
10.1.1 Programming examples (ꞏMꞏ model)........................................................................ 188
10.1.2 Programming examples (ꞏTꞏ model) ........................................................................ 189
10.2 Electronic threading with variable pitch (G34) ............................................................. 191
10.3 Rigid tapping (G63)...................................................................................................... 195
10.4 Withdraw the axes after interrupting an electronic threading (G233)........................... 197
10.4.1 Variables related to G233. ....................................................................................... 200
10.4.2 Programming example. ............................................................................................ 200
CHAPTER 11 GEOMETRY ASSISTANCE
11.1 Square corner (G07/G60) ............................................................................................ 201
11.2 Semi-rounded corner (G50) ......................................................................................... 202
11.3 Controlled corner rounding, radius blend, (G05/G61).................................................. 203
11.3.1 Types of corner rounding ......................................................................................... 204
11.4 Corner rounding, radius blend, (G36) .......................................................................... 208
11.5 Corner chamfering, (G39) ............................................................................................ 210
11.6 Tangential entry (G37) ................................................................................................. 212
11.7 Tangential exit (G38) ................................................................................................... 213
11.8 Mirror image (G11, G12, G13, G10, G14) ................................................................... 214
11.9 Pattern rotation (G73) .................................................................................................. 218
11.10 General scaling factor .................................................................................................. 220
11.11 Work zones. ................................................................................................................. 223
11.11.1 CNC behavior when there are active work zones. ................................................... 224
11.11.2 Set the limits of the work zones (G120/G121/G123)................................................ 225
11.11.3 Enable/disable the work zones (G122). ................................................................... 227
11.11.4 Summary of work zone related variables. ................................................................ 230
CHAPTER 12 ADDITIONAL PREPARATORY FUNCTIONS
12.1 Dwell (G04 / #TIME). ................................................................................................... 231
12.2 Software limits.............................................................................................................. 233
12.2.1 Define the first software limit (G198/G199). ............................................................. 234
12.2.2 Define the first software limit via variables. .............................................................. 236
12.2.3 Define the second software limit via variables. ........................................................ 237
12.2.4 Variables associated with the software limits........................................................... 238
12.3 Turn Hirth axis on and off (G170/G171)....................................................................... 239
12.4 Set and gear change.................................................................................................... 240
12.4.1 Change parameter set of an axis (G112)................................................................. 240
12.4.2 Variables related to set and gear change. ............................................................... 241
12.5 Smooth the path and the feedrate. .............................................................................. 242
12.5.1 Smooth the path (#PATHND)................................................................................... 242
12.5.2 Smooth the path and the feedrate (#FEEDND). ...................................................... 243
CHAPTER 13 TOOL COMPENSATION
13.1 Tool radius compensation............................................................................................ 247
13.1.1 Location code (shape or type) of the turning tools ................................................... 248
13.1.2 Functions associates with radius compensation...................................................... 251
13.1.3 Beginning of tool radius compensation .................................................................... 254
13.1.4 Sections of tool radius compensation ...................................................................... 257
13.1.5 Change of type of radius compensation while machining ........................................ 261
13.1.6 Cancellation of tool radius compensation ................................................................ 263
13.2 Tool length compensation............................................................................................ 266
13.3 3D tool compensation. ................................................................................................. 268
13.3.1 Programming the vector in the block........................................................................ 270
CHAPTER 14 CONTROLLING THE EXECUTION AND DISPLAYING THE PROGRAM.
14.1 Conditional block skip (/) ............................................................................................. 271
14.2 Abort the execution of the program and resume it in another block or program. ........ 272
14.2.1 Define the execution resuming block or program (#ABORT)................................... 273
14.2.2 Default point to continue the execution (#ABORT OFF).......................................... 274
14.3 Block repetition (NR).................................................................................................... 275
14.3.1 Movement block repetition n times (NR/NR0).......................................................... 275
14.3.2 Prepare a subroutine without executing it (NR0). .................................................... 276
14.4 Block group repetition (#RPT)...................................................................................... 277
14.4.1 Programming example. ............................................................................................ 279
14.5 Interrupt block preparation until an event is caused (#WAIT FOR). ............................ 280
14.6 Interrupt block preparation (#FLUSH).......................................................................... 281
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14.7 Enable/disable the single-block treatment (#ESBLK/ #DSBLK). ................................. 282
14.8 Enable/disable the stop signal (#DSTOP/#ESTOP). ................................................... 283
14.9 Enable/disable the feed-hold signal (#DFHOLD/#EFHOLD). ...................................... 284
14.10 Block skip ($GOTO)..................................................................................................... 285
14.11 Conditional execution ($IF).......................................................................................... 286
14.11.1 Conditional execution ($IF). ..................................................................................... 286
14.11.2 Conditional execution ($IF - $ELSE)........................................................................ 287
14.11.3 Conditional execution ($IF - $ELSEIF). ................................................................... 288
14.12 Conditional execution ($SWITCH)............................................................................... 289
14.13 Block repetition ($FOR) ............................................................................................... 290
14.14 Conditional block repetition ($WHILE). ........................................................................ 292
14.15 Conditional block repetition ($DO)............................................................................... 293
CHAPTER 15 SUBROUTINES.
15.1 Executing subroutines from RAM memory. ................................................................. 297
15.2 Definition of the subroutines ........................................................................................ 298
15.3 Subroutine execution. .................................................................................................. 299
15.3.1 LL. Call to a local subroutine.................................................................................... 300
15.3.2 L. Call to a global subroutine. .................................................................................. 300
15.3.3 #CALL. Call to a global or local subroutine.............................................................. 301
15.3.4 #PCALL. Call to a global or local subroutine initializing parameters........................ 302
15.3.5 #MCALL. Modal call to a local or global subroutine................................................. 303
15.3.6 #MDOFF. Turning the subroutine into non-modal. .................................................. 305
15.3.7 #RETDSBLK. Execute subroutine as a single block................................................ 306
15.4 #PATH. Define the location of the global subroutines. ................................................ 307
15.5 OEM subroutine execution. ......................................................................................... 308
15.6 Generic user subroutines (G500-G599). ..................................................................... 310
15.7 Assistance for subroutines........................................................................................... 313
15.7.1 Subroutine help files. ............................................................................................... 313
15.7.2 List of available subroutines..................................................................................... 315
15.8 Interruption subroutines. .............................................................................................. 316
15.8.1 Repositioning axes and spindles from the subroutine (#REPOS). .......................... 317
15.9 Subroutine associated with the start............................................................................ 318
CHAPTER 16 EXECUTING BLOCKS AND PROGRAMS
16.1 Executing a program in the indicated channel............................................................. 319
16.2 Executing a block in the indicated channel.................................................................. 321
CHAPTER 17 C AXIS
17.1 Activating the spindle as "C" axis................................................................................. 324
17.2 Machining of the face of the part ................................................................................. 326
17.3 Machining of the turning side of the part...................................................................... 328
CHAPTER 18 LASER.
18.1 Synchronized switching. .............................................................................................. 331
18.1.1 Activate synchronized switching. ............................................................................. 332
18.1.2 Cancel synchronized switching................................................................................ 333
18.1.3 Variables related to synchronized switching. ........................................................... 334
18.2 PWM (Pulse-Width Modulation)................................................................................... 335
18.2.1 Activate the PWM. ................................................................................................... 336
18.2.2 Cancel the PWM. ..................................................................................................... 338
18.2.3 PWM variables......................................................................................................... 339
CHAPTER 19 ANGULAR TRANSFORMATION OF AN INCLINE AXIS.
19.1 Turning angular transformation on and off................................................................... 343
19.2 Freezing (suspending) the angular transformation. ..................................................... 344
19.3 Obtaining information on angular transformation......................................................... 345
CHAPTER 20 TANGENTIAL CONTROL.
20.1 Turning tangential control on and off. .......................................................................... 349
20.2 Freezing tangential control. ......................................................................................... 352
20.3 Obtaining information on tangential control. ................................................................ 354
CHAPTER 21 KINEMATICS AND COORDINATE TRANSFORMATION
21.1 Coordinate systems. .................................................................................................... 356
21.2 Movement in an inclined plane. ................................................................................... 357
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21.3 Select a kinematics (#KIN ID). ..................................................................................... 358
21.4 Coordinate systems (#CS / #ACS). ............................................................................. 359
21.4.1 Define a coordinate system (MODE1). .................................................................... 363
21.4.2 Define a coordinate system (MODE2). .................................................................... 364
21.4.3 Define a coordinate system (MODE3). .................................................................... 365
21.4.4 Define a coordinate system (MODE4). .................................................................... 366
21.4.5 Define a coordinate system (MODE5). .................................................................... 367
21.4.6 Define a coordinate system (MODE6). .................................................................... 368
21.4.7 Operation with 45º spindles (Huron type). ............................................................... 370
21.4.8 How to combine several coordinate systems........................................................... 372
21.5 Tool perpendicular to the inclined plane (#TOOL ORI)................................................ 374
21.5.1 Programming examples. .......................................................................................... 375
21.6 Using RTCP (Rotating Tool Center Point). .................................................................. 377
21.6.1 Programming examples. .......................................................................................... 379
21.7 Correct the implicit tool length compensation of the program (#TLC).......................... 381
21.8 How to withdraw the tool when losing the plane. ......................................................... 382
21.9 Tool orientation in the part coordinate system. ............................................................ 383
21.9.1 Activate tool orientation in the part coordinate system............................................. 383
21.9.2 Cancel tool orientation in the part coordinate system. ............................................. 384
21.9.3 How to manage the discontinuities in the orientation of rotary axes........................ 385
21.9.4 Screen for choosing the desired solution................................................................. 387
21.9.5 Execution example. Selecting a solution.................................................................. 388
21.10 Selecting the rotary axes that position the tool in type-52 kinematics. ........................ 389
21.11 Transform the current part zero considering the position of the table kinematics........ 390
21.11.1 Process of saving a part zero with the table axes in any position............................ 391
21.11.2 Example to maintain the part zero without rotating the coordinate system.............. 392
21.12 Summary of kinematics related variables. ................................................................... 393
CHAPTER 22 HSC. HIGH SPEED MACHINING.
22.1 Recommendations for machining. ............................................................................... 398
22.2 User subroutines G500-G501 to turn HSC on/off. ....................................................... 399
22.2.1 Alternative example for functions G500-G501 supplied by Fagor............................ 401
22.3 HSC SURFACE mode. Optimization of surface finish. ................................................ 403
22.4 HSC CONTERROR mode. Optimizing the contouring error........................................ 406
22.5 HSC FAST mode. Optimizing the machining feedrate................................................. 408
22.6 Canceling the HSC mode. ........................................................................................... 410
CHAPTER 23 VIRTUAL TOOL AXIS.
23.1 Activate the virtual tool axis. ........................................................................................ 412
23.2 Cancel the virtual tool axis. .......................................................................................... 413
23.3 Variables associated with the virtual tool axis.............................................................. 414
CHAPTER 24 DISPLAYING MESSAGES, WARNINGS AND ERRORS.
24.1 #ERROR. Display an error on the screen.................................................................... 416
24.2 #WARNING / #WARNINGSTOP. Displaying a warning on the screen. ...................... 418
24.3 #MSG. Display a message on the screen.................................................................... 420
24.4 Format identifiers and special characters. ................................................................... 421
24.5 cncError.txt file. List of OEM errors and warnings. ...................................................... 422
24.6 Summary of the variables. ........................................................................................... 423
CHAPTER 25 OPENING AND WRITING FILES.
25.1 #OPEN. Open file for writing........................................................................................ 425
25.2 #WRITE. Writing in a file.............................................................................................. 427
25.3 #CLOSE. Close a file. .................................................................................................. 429
25.4 cncWrite.txt file. List of OEM and user messages. ...................................................... 430
CHAPTER 26 PROGRAMMING STATEMENTS.
26.1 Display instructions. Define the size of the graphics area ........................................... 431
26.2 ISO generation............................................................................................................. 434
26.3 Electronic axis slaving.................................................................................................. 437
26.4 Axis parking ................................................................................................................. 438
26.5 Modifying the configuration of the axes of a channel................................................... 440
26.6 Modifying the configuration of the spindles of a channel ............................................. 445
26.7 Spindle synchronization ............................................................................................... 448
26.8 Selecting the loop for an axis or a spindle. Open loop or closed loop ......................... 452
26.9 Collision detection........................................................................................................ 454
26.10 Spline interpolation (Akima) ......................................................................................... 456
26.11 Polynomial interpolation............................................................................................... 459
26.12 Acceleration control ..................................................................................................... 460
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26.13 Definition of macros ..................................................................................................... 462
26.14 Communication and synchronization between channels............................................. 464
26.15 Movements of independent axes................................................................................. 467
26.16 Electronic cams. .......................................................................................................... 471
26.17 On line modification of the machine configuration in HD graphics (xca files). ............. 474
CHAPTER 27 CNC VARIABLES.
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ABOUT THIS MANUAL.
Title. Programming manual.
Models. Quercus
CNC 8060
CNC 8065
Type of documentation. End user manual. This manual describes the ISO and high-level
programming language. The canned cycles and the functions
associated with the probe have their own manual.
Remarks.
Always use the manual reference associated with the software version
or a later manual reference. You can download the latest manual
reference from the download section on our website.
Limitations.
The availability of some of the features described in this manual are
dependent on the acquired software options. Moreover, the machine
manufacturer (OEM) customizes the CNC performance of each
machine using the machine parameters and the PLC. Because of this,
the manual may describe features that are not available for the CNC
or the machine. Consult the machine manufacturer for the available
features.
Electronic document. man_qc_60_65_prg.pdf. Manual available from the download
section of our website.
Language. English [EN]. Refer to our website, download area, the languages
available for each manual.
Date of publication. October, 2020
Manual reference Ref: 2010
Associated version. v1.16
Responsibility exemption. The information described in this manual may be subject to changes
due to technical modifications. Fagor Automation reserves the right to
change the contents of this manual without prior notice.
Trademarks. This manual may contain third-party trademarks or trade names,
however, they do not have them associated ® or ™ symbols. All the
trade marks appearing in the manual belong to the corresponding
owners. The use of these marks by third parties for their own purpose
could violate the rights of the owners.
Website / Email. http://www.fagorautomation.com
Programming manual.
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BASIC CHARACTERISTICS.
(ꞏMꞏ MODEL)
ABOUT THE PRODUCT
QUERCUS CNC 8060.
CNC.
Basic characteristics.
8060 M FL 8060 M Power
Basic Basic Mold
Number of axes. 3 .. 4 3 .. 6 3 .. 6
Number of spindles. 1 1 .. 2 1 .. 2
Maximum number of axes and spindles. 5 7 7
Number of interpolated axes. 4 4 4
Number of tool magazines. 1 1 1
Number of execution channels. 1 1 1
Number of handwheels. 1 .. 3
CANopen remote modules. RIO5 / RIOW / RIOR
EtherCAT remote modules. RIOW-E / RIOR-E
Type of servo system. Analog / Digital Sercos III
Communications. Ethernet 10/100/1000 BaseT
Integrated PLC.
PLC execution time.
Digital inputs / Digital outputs.
Marks / Registers.
Timers / Counters.
•Symbols.
< 1ms/K
1024 / 1024
8192 / 1024
512 / 256
Unlimited
Block processing time. < 2.0 ms < 1.5 ms < 1.5 ms
Remote modules.
Basic characteristics.
RIOW RIO5 RIOR RIOW-E
Inline
RIOR-E
Type of bus. CANopen CANopen CANopen EtherCAT EtherCAT
Digital inputs per module. 8 24 / 48 48 8 48
Digital outputs per module. 8 16 / 32 32 8 32
Analog inputs per module. 44242
Analog outputs per module. 44424
Inputs for PT100 temperature sensors. 22242
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BASIC CHARACTERISTICS.
(ꞏTꞏ MODEL)
CNC.
Basic characteristics.
8060 T
FL Power
Number of axes. 3 .. 4 3 .. 6
Number of spindles. 1 .. 2 1 .. 3
Maximum number of axes and spindles. 5 7
Number of interpolated axes. 4 4
Number of tool magazines. 1 1 .. 2
Number of execution channels. 1 1 .. 2
Number of handwheels. 1 .. 3
CANopen remote modules. RIO5 / RIOW / RIOR
EtherCAT remote modules. RIOW-E / RIOR-E
Type of servo system. Analog / Digital Sercos III
Communications. Ethernet 10/100/1000 BaseT
Integrated PLC.
PLC execution time.
Digital inputs / Digital outputs.
Marks / Registers.
Timers / Counters.
Symbols.
< 1ms/K
1024 / 1024
8192 / 1024
512 / 256
Unlimited
Block processing time. < 2.0 ms < 1.5 ms
Remote modules.
Basic characteristics.
RIOW RIO5 RIOR RIOW-E
Inline
RIOR-E
Type of bus. CANopen CANopen CANopen EtherCAT EtherCAT
Digital inputs per module. 8 24 / 48 48 8 48
Digital outputs per module. 8 16 / 32 32 8 32
Analog inputs per module. 4 4 2 4 2
Analog outputs per module. 4 4 4 2 4
Inputs for PT100 temperature sensors. 2 2 2 4 2
Programming manual.
Quercus
CNC 8060
CNC 8065
ꞏ13ꞏ
REF: 2010
SOFTWARE OPTIONS.
Some of the features described in this manual are dependent on the acquired software options. The active
software options for the CNC can be consulted in the diagnostics mode (accessible from the task window
by pressing [CTRL] [A]), under software options. Consult Fagor Automation regarding the software options
available for your model.
Software option Description.
SOFT 8060 ADDIT AXES Option to add axes to the default configuration.
SOFT 8060 ADDIT SPINDLES Option to add spindles to the default configuration.
SOFT 8060 ADDIT TOOL MAGAZ Option to add magazines to the default configuration.
SOFT 8060 ADDIT CHANNELS Option to add channels to the default configuration.
SOFT DIGITAL SERCOS Option for a Sercos digital bus.
SOFT THIRD PARTY DRIVES Option to use EtherCAT third party drives.
SOFT THIRD PARTY I/Os Option to use third party I/O modules.
SOFT OPEN SYSTEM Option for open systems. The CNC is a closed system that
offers all the features needed to machine parts.
Nevertheless, at times there are some customers who use
third-party applications to take measurements, perform
statistics or other tasks apart from machining a part.
This feature must be active when installing this type of
application, even if they are Office files. Once the
application has been installed, it is recommended to close
the CNC in order to prevent the operators from installing
other kinds of applications that could slow the system
down and affect the machining operations.
SOFT i4.0 CONNECTIVITY PACK Options for Industry 4.0 connectivity. This option provides
various data exchange standards (for example, OPC UA),
which allows the CNC (and therefore the machine tool) to
be integrated into a data acquisition network or into a MES
or SCADA system.
SOFT EDIT/SIMUL Option to enable edisimu mode (edition and simulation)
on the CNC, which can edit, modify and simulate part
programs.
SOFT TOOL RADIUS COMP Option to enable radius compensation. This
compensation programs the contour to be machined
based on part dimensions without taking into account the
dimensions of the tool that will be used later on. This
avoids having to calculate and define the tool paths based
on the tool radius.
Programming manual.
Quercus
CNC 8060
CNC 8065
ꞏ14ꞏ
REF: 2010
SOFT PROFILE EDITOR Option to enable the profile editor in edisimu mode and in
the cycle editor. This editor can graphically, and in a
guided way, define rectangular, circular profiles or any
profile made up of straight and circular sections an it can
also import dxf files. After defining the profile, the CNC
generates the required blocks and add them to the
program.
SOFT 60 HD GRAPHICS High definition solid 3D graphics for the execution and
simulation of part-programs and canned cycles of the
editor. During machining, the HD graphics display, in real
time, the tool removing the material from the part, allowing
the condition of the part to be seen at all times. These
graphics are required for the collision control (FCAS).
SOFT 60 IIP CONVERSATIONAL The IIP (Interactive Icon-based Pages) mode, or
conversational mode, works with the CNC in a graphical
and guided way based on predefined cycles.
There is no
need to work with part programs, have any previous
programming knowledge or be familiar with Fagor CNCs.
Working in conversational mode is easier than in ISO
mode, as it ensures proper data entry and minimizes the
number of operations to be defined.
SOFT 60 RTCP Option to enable dynamic RTCP (Rotating Tool Center
Point) required to machine with 4, 5 and 6 axis kinematics;
for example, angular and orthogonal spindles, tilting
tables, etc. The RTCP orientation of the tool may be
changed without modifying the position occupied by the
tool tip on the part.
SOFT 60 C AXIS Option to enable C-axis kinematics and associated
canned cycles. The machine parameters of each axis or
spindle indicate whether it can operate as a C axis or not.
For this reason, it is not necessary to add specific axes to
the configuration.
SOFT 60 TANDEM AXES Option to enable tandem axle control. A tandem axis
consists of two motors mechanically coupled to each
other forming a single transmission system (axis or
spindle). A tandem axis helps provide the necessary
torque to move an axis when a single motor is not capable
of supplying enough torque to do it.
When activating this feature, it should be kept in mind that
for each tandem axis of the machine, another axis must
be added to the entire configuration. For example, on a
large 3-axis lathe (X Z and tailstock), if the tailstock is a
tandem axis, the final purchase order for the machine
must indicate 4 axes.
SOFT 60 SYNCHRONISM Option to enable the synchronization of paired axes and
spindles, in speed or position, and through a given ratio.
SOFT 60 HSSA I MACHINING SYSTEM Option to enable the HSSA-I (High Speed Surface
Accuracy) algorithm for high speed machining (HSC).
This new HSSA algorithm allows for high speed
machining optimization, where higher cutting speeds,
smoother contours, a better surface finishing and greater
precision are achieved.
SOFT 60 HSSA II MACHINING SYSTEM Option to enable the HSSA-II (High Speed Surface
Accuracy) algorithm for high-speed machining (HSC),
which has the following advantages compared to the
HSSA-I algorithm.
Advanced algorithm for point preprocessing in real
time.
Extended curvature algorithm with dynamic
limitations. Improved acceleration and jerk control.
Greater number of pre-processed points.
Filters to smooth out the dynamic machine behavior.
Software option Description.
Programming manual.
Quercus
CNC 8060
CNC 8065
ꞏ15ꞏ
REF: 2010
SOFT 60 PROBE Option to enable functions G100, G103 and G104 (for
probe movements) and probe canned cycles (which help
to measure part surfaces and to calibrate tools). For the
laser model, it only activates the non-cycle function G100.
The CNC may have two probes; usually a tabletop probe
to calibrate tools and a measuring probe to measure the
part.
SOFT 60 CONV USER CYCLES Option to enable user conversational cycles. The user and
the OEM can add their own canned cycles (user cycles)
using the FGUIM application that comes installed on the
CNC. The application offers a guided way to define a new
component and its softkey menu without having to be
familiar with script languages. User cycles work in a
similar way as Fagor canned cycles.
SOFT 60 PROGTL3 Option to enable the ProGTL3 programming language
(ISO language extension), allowing profiles to be
programmed using a geometric language and without the
need to use an external CAD system. This language can
program lines and circles where the end point is defined
as the intersection of 2 other sections, pockets, ruled
surfaces, etc.
SOFT 60 PPTRANS Option to enable the program translator, which can
convert programs written in other languages to Fagor ISO
code.
SOFT PWM CONTROL Option to enable PWM (Pulse - Width Modulation) control
on laser machines. This feature is essential for cutting
very thick sheets, where the CNC must create a series of
PWM pulses to control laser power when drilling the initial
point.
This function is only available for Sercos bus control
systems and must also use one of the two fast digital
outputs available from the central unit.
SOFT GENERATE ISO CODE ISO generation converts canned cycles, calls to
subroutines, loops, etc. into their equivalent ISO code (G,
F, S, etc functions), so the user can modify it and adapt it
to his needs (eliminate unwanted movements, etc.). The
CNC generates the new ISO code while simulating the
program, either from the DISIMU mode or from the
conversational mode.
Software option Description.
Programming manual.
Quercus
CNC 8060
CNC 8065
ꞏ16ꞏ
REF: 2010
Programming manual.
Quercus
CNC 8060
CNC 8065
ꞏ17ꞏ
REF: 2010
BASIC CHARACTERISTICS.
(ꞏMꞏ MODEL)
ABOUT THE PRODUCT
QUERCUS CNC 8065.
CNC.
Basic characteristics.
8065 M 8065 M Power
Basic Pack 1 Pack M Basic Pack 1 Pack M
Number of axes. 3..6 5..8 3..6 5..10 8..10 8..10
Number of spindles. 1 1..2 1 1..3 1..3 1..3
Maximum number of axes and spindles. 7 10 7 13 13 13
Number of interpolated axes. 3..6 5..8 3..6 5..10 8..10 8..10
Number of tool magazines. 1 1 1 1..2 1..2 1..2
Number of execution channels. 1 1 1 1 1..2 1..2
Number of handwheels. 1..12
CANopen remote modules. RIO5 / RIOW / RIOR
EtherCAT remote modules. RIOW-E / RIOR-E
Type of servo system. Analog / Digital Sercos III
Communications. Ethernet 10/100/1000 BaseT
Integrated PLC.
PLC execution time.
Digital inputs / Digital outputs.
Marks / Registers.
Timers / Counters.
•Symbols.
< 1ms/K
1024 / 1024
8192 / 1024
512 / 256
Unlimited
Block processing time. < 1 ms
Remote modules.
Basic characteristics.
RIOW RIO5 RIOR RIOW-E
Inline
RIOR-E
Type of bus. CANopen CANopen CANopen EtherCAT EtherCAT
Digital inputs per module. 8 24 / 48 48 8 48
Digital outputs per module. 8 16 / 32 32 8 32
Analog inputs per module. 44242
Analog outputs per module. 44424
Inputs for PT100 temperature sensors. 22242
Customizing (on an open system only).
PC-based open system, fully customizable.
INI configuration files.
Tool for display configuration FGUIM.
Visual Basic®, Visual C++®, etc.
Internal databases in Microsoft® Access.
OPC compatible interface
Programming manual.
Quercus
CNC 8060
CNC 8065
ꞏ18ꞏ
REF: 2010
BASIC CHARACTERISTICS.
(ꞏTꞏ MODEL)
CNC.
Basic characteristics.
8065 T 8065 T Power
Basic Pack 1 Basic Pack 1
Number of axes. 3..5 5..7 5..10 8..10
Number of spindles. 2 2 2..3 2..3
Maximum number of axes and spindles. 6 9 13 13
Number of interpolated axes. 3..5 5..7 5..10 8..10
Number of tool magazines. 1 1..2 1..2 1..2
Number of execution channels. 1 1..2 1..2 1..2
Number of interpolated axes. 3..5 5..7 5..10 8..10
Number of handwheels. 1 to 12
CANopen remote modules. RIO5 / RIOW / RIOR
EtherCAT remote modules. RIOW-E / RIOR-E
Type of servo system. Analog / Digital Sercos III
Communications. Ethernet 10/100/1000 BaseT
Integrated PLC.
PLC execution time.
Digital inputs / Digital outputs.
Marks / Registers.
Timers / Counters.
Symbols.
< 1ms/K
1024 / 1024
8192 / 1024
512 / 256
Unlimited
Block processing time. < 1 ms
Remote modules.
Basic characteristics.
RIOW RIO5 RIOR RIOW-E
Inline
RIOR-E
Type of bus. CANopen CANopen CANopen EtherCAT EtherCAT
Digital inputs per module. 8 24 / 48 48 8 48
Digital outputs per module. 8 16 / 32 32 8 32
Analog inputs per module. 4 4 2 4 2
Analog outputs per module. 4 4 4 2 4
Inputs for PT100 temperature sensors. 2 2 2 4 2
Customizing (on an open system only).
PC-based open system, fully customizable.
INI configuration files.
Tool for display configuration FGUIM.
Visual Basic®, Visual C++®, etc.
Internal databases in Microsoft® Access.
OPC compatible interface
Programming manual.
Quercus
CNC 8060
CNC 8065
ꞏ19ꞏ
REF: 2010
SOFTWARE OPTIONS.
Some of the features described in this manual are dependent on the acquired software options. The active
software options for the CNC can be consulted in the diagnostics mode (accessible from the task window
by pressing [CTRL] [A]), under software options. Consult Fagor Automation regarding the software options
available for your model.
Software option Description.
SOFT ADDIT AXES Option to add axes to the default configuration.
SOFT ADDIT SPINDLES Option to add spindles to the default configuration.
SOFT ADDIT TOOL MAGAZ Option to add magazines to the default configuration.
SOFT ADDIT CHANNELS Option to add channels to the default configuration.
SOFT 4 AXES INTERPOLATION LIMIT Limited to 4 interpolated axes.
SOFT DIGITAL SERCOS Option for a Sercos digital bus.
SOFT THIRD PARTY DRIVES Option to use EtherCAT third party drives.
SOFT THIRD PARTY I/Os Option to use third party I/O modules.
SOFT OPEN SYSTEM Option for open systems. The CNC is a closed system that
offers all the features needed to machine parts.
Nevertheless, at times there are some customers who use
third-party applications to take measurements, perform
statistics or other tasks apart from machining a part.
This feature must be active when installing this type of
application, even if they are Office files. Once the
application has been installed, it is recommended to close
the CNC in order to prevent the operators from installing
other kinds of applications that could slow the system
down and affect the machining operations.
SOFT i4.0 CONNECTIVITY PACK Options for Industry 4.0 connectivity. This option provides
various data exchange standards (for example, OPC UA),
which allows the CNC (and therefore the machine tool) to
be integrated into a data acquisition network or into a MES
or SCADA system.
SOFT EDIT/SIMUL Option to enable edisimu mode (edition and simulation)
on the CNC, which can edit, modify and simulate part
programs.
Programming manual.
Quercus
CNC 8060
CNC 8065
ꞏ20ꞏ
REF: 2010
SOFT DUAL-PURPOSE (M-T) Option to enable the dual-purpose machine, which allows
milling and turning cycles. On Y-axis lathes, this option
allows for pockets, bosses and even irregular pockets with
islands to be made during milling cycles. On a C-axis mill,
this option allows turning cycles to be used.
SOFT TOOL RADIUS COMP Option to enable radius compensation. This
compensation programs the contour to be machined
based on part dimensions without taking into account the
dimensions of the tool that will be used later on. This
avoids having to calculate and define the tool paths based
on the tool radius.
SOFT PROFILE EDITOR Option to enable the profile editor in edisimu mode and in
the cycle editor. This editor can graphically, and in a
guided way, define rectangular, circular profiles or any
profile made up of straight and circular sections an it can
also import dxf files. After defining the profile, the CNC
generates the required blocks and add them to the
program.
SOFT HD GRAPHICS High definition solid 3D graphics for the execution and
simulation of part-programs and canned cycles of the
editor. During machining, the HD graphics display, in real
time, the tool removing the material from the part, allowing
the condition of the part to be seen at all times. These
graphics are required for the collision control (FCAS).
SOFT IIP CONVERSATIONAL The IIP (Interactive Icon-based Pages) mode, or
conversational mode, works with the CNC in a graphical
and guided way based on predefined cycles.
There is no
need to work with part programs, have any previous
programming knowledge or be familiar with Fagor CNCs.
Working in conversational mode is easier than in ISO
mode, as it ensures proper data entry and minimizes the
number of operations to be defined.
SOFT RTCP Option to enable dynamic RTCP (Rotating Tool Center
Point) required to machine with 4, 5 and 6 axis kinematics;
for example, angular and orthogonal spindles, tilting
tables, etc. The RTCP orientation of the tool may be
changed without modifying the position occupied by the
tool tip on the part.
SOFT C AXIS Option to enable C-axis kinematics and associated
canned cycles. The machine parameters of each axis or
spindle indicate whether it can operate as a C axis or not.
For this reason, it is not necessary to add specific axes to
the configuration.
SOFT TANDEM AXES Option to enable tandem axle control. A tandem axis
consists of two motors mechanically coupled to each
other forming a single transmission system (axis or
spindle). A tandem axis helps provide the necessary
torque to move an axis when a single motor is not capable
of supplying enough torque to do it.
When activating this feature, it should be kept in mind that
for each tandem axis of the machine, another axis must
be added to the entire configuration. For example, on a
large 3-axis lathe (X Z and tailstock), if the tailstock is a
tandem axis, the final purchase order for the machine
must indicate 4 axes.
SOFT SYNCHRONISM Option to enable the synchronization of paired axes and
spindles, in speed or position, and through a given ratio.
SOFT KINEMATIC CALIBRATION Option to enable tool calibration. For the first time, this
kinematics calibration allows for the kinematics offsets to
be calculated using various approximate data and, also,
from time to time to correct any possible deviations
caused by day-to-day machining operations.
Software option Description.
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Fagor CNC 8058elite T User manual

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User manual
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