Fagor CNC 8065 User manual

(Ref: 1901)

8060

8065

CNC

Programming manual.

BLANK PAGE

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MACHINE SAFETY

It is up to the machine manufacturer to make sure that the safety of the machine

is enabled in order to prevent personal injury and damage to the CNC or to the

products connected to it. On start-up and while validating CNC parameters, it

checks the status of the following safety elements. If any of them is disabled, the

CNC shows the following warning message.

• Feedback alarm for analog axes.

• Software limits for analog and sercos linear axes.

• Following error monitoring for analog and sercos axes (except the spindle)

both at the CNC and at the drives.

• Tendency test on analog axes.

FAGOR AUTOMATION shall not be held responsible for any personal injuries or

physical damage caused or suffered by the CNC resulting from any of the safety

elements being disabled.

DUAL-USE PRODUCTS

Products manufactured by FAGOR AUTOMATION since April 1st 2014 will

include "-MDU" in their identification if they are included on the list of dual-use

products according to regulation UE 428/2009 and require an export license

depending on destination.

TRANSLATION OF THE ORIGINAL MANUAL

This manual is a translation of the original manual. This manual, as well as the

documents derived from it, have been drafted in Spanish. In the event of any

contradictions between the document in Spanish and its translations, the wording

in the Spanish version shall prevail. The original manual will be labeled with the

text "ORIGINAL MANUAL".

HARDWARE EXPANSIONS

FAGOR AUTOMATION shall not be held responsible for any personal injuries or

physical damage caused or suffered by the CNC resulting from any hardware

manipulation by personnel unauthorized by Fagor Automation.

If the CNC hardware is modified by personnel unauthorized by Fagor

Automation, it will no longer be under warranty.

COMPUTER VIRUSES

FAGOR AUTOMATION guarantees that the software installed contains no

computer viruses. It is up to the user to keep the unit virus free in order to

guarantee its proper operation. Computer viruses at the CNC may cause it to

malfunction.

FAGOR AUTOMATION shall not be held responsible for any personal injuries or

physical damage caused or suffered by the CNC due a computer virus in the

system.

If a computer virus is found in the system, the unit will no longer be under warranty.

transcribed, stored in a backup device or translated into another language

without Fagor Automation’s consent. Unauthorized copying or distributing of this

software is prohibited.

The information described in this manual may be subject to changes due to

technical modifications. Fagor Automation reserves the right to change the

contents of this manual without prior notice.

All the trade marks appearing in the manual belong to the corresponding owners.

The use of these marks by third parties for their own purpose could violate the

rights of the owners.

It is possible that CNC can execute more functions than those described in its

associated documentation; however, Fagor Automation does not guarantee the

validity of those applications. Therefore, except under the express permission

from Fagor Automation, any CNC application that is not described in the

documentation must be considered as "impossible". In any case, Fagor

Automation shall not be held responsible for any personal injuries or physical

damage caused or suffered by the CNC if it is used in any way other than as

explained in the related documentation.

The content of this manual and its validity for the product described here has been

verified. Even so, involuntary errors are possible, hence no absolute match is

guaranteed. However, the contents of this document are regularly checked and

updated implementing the necessary corrections in a later edition. We appreciate

your suggestions for improvement.

The examples described in this manual are for learning purposes. Before using

them in industrial applications, they must be properly adapted making sure that

the safety regulations are fully met.

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INDEX

About the product - CNC 8060 ..................................................................................................... 9

About the product - CNC 8065 ................................................................................................... 13

Declaration of CE conformity and warranty conditions ............................................................... 19

Version history - CNC 8060 ........................................................................................................ 21

Version history - CNC 8065 ........................................................................................................ 25

Safety conditions ........................................................................................................................ 31

Returning conditions ................................................................................................................... 35

CNC maintenance ...................................................................................................................... 37

CHAPTER 1 CREATING A PROGRAM.

1.1 Programming languages................................................................................................ 39

1.2 Program structure. ......................................................................................................... 40

1.2.1 Program body............................................................................................................. 41

1.2.2 The subroutines. ........................................................................................................ 42

1.3 Program block structure................................................................................................. 43

1.3.1 Programming in ISO code.......................................................................................... 44

1.3.2 High-level language programming. ............................................................................ 46

1.4 Programming of the axes............................................................................................... 47

1.5 List of "G" functions........................................................................................................48

1.6 List of auxiliary (miscellaneous) M functions.................................................................. 51

1.7 List of statements and instructions................................................................................. 52

1.8 Programming the block labels........................................................................................ 55

1.9 Comment programming. ................................................................................................ 56

1.10 Variables and constants................................................................................................. 57

1.11 Arithmetic parameters.................................................................................................... 58

1.12 Arithmetic and logic operators and functions. ................................................................ 59

1.13 Arithmetic and logic expressions. .................................................................................. 61

CHAPTER 2 MACHINE OVERVIEW

2.1 Axis nomenclature ......................................................................................................... 63

2.2 Coordinate system ......................................................................................................... 65

2.3 Reference systems ........................................................................................................ 66

2.3.1 Origins of the reference systems ............................................................................... 67

2.4 Home search..................................................................................................................68

2.4.1 Definition of "Home search" ....................................................................................... 68

2.4.2 "Home search" programming ..................................................................................... 69

CHAPTER 3 COORDINATE SYSTEM

3.1 Programming in millimeters (G71) or in inches (G70).................................................... 71

3.2 Absolute (G90) or incremental (G91) coordinates. ........................................................ 72

3.2.1 Rotary axes. ...............................................................................................................73

3.3 Absolute and incremental coordinates in the same block (I). ........................................ 75

3.4 Programming in radius (G152) or in diameters (G151).................................................. 76

3.5 Coordinate programming ............................................................................................... 77

3.5.1 Cartesian coordinates ................................................................................................ 77

3.5.2 Polar coordinates ....................................................................................................... 78

3.5.3 Angle and Cartesian coordinate................................................................................. 80

CHAPTER 4 WORK PLANES.

4.1 About work planes on lathe and mill models.................................................................. 84

4.2 Select the main new work planes. ................................................................................. 85

4.2.1 Mill model or lathe model with "trihedron" type axis configuration. ............................ 85

4.2.2 Lathe model with "plane" type axis configuration....................................................... 86

4.3 Select any work plane and longitudinal axis. ................................................................. 87

4.4 Select the longitudinal axis of the tool............................................................................ 89

CHAPTER 5 ORIGIN SELECTION

5.1 Programming with respect to machine zero................................................................... 92

5.2 Set the machine coordinate (G174). ............................................................................. 94

5.3 Fixture offset .................................................................................................................. 95

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5.4 Coordinate preset (G92) ................................................................................................ 96

5.5 Zero offsets (G54-G59/G159)........................................................................................ 97

5.5.1 Variables for setting zero offsets................................................................................ 99

5.5.2 Incremental zero offset (G158) ................................................................................ 100

5.5.3 Excluding axes in the zero offset (G157) ................................................................. 102

5.6 Zero offset cancellation (G53) ..................................................................................... 103

5.7 Polar origin preset (G30) ............................................................................................. 104

CHAPTER 6 TECHNOLOGICAL FUNCTIONS

6.1 Machining feedrate (F)................................................................................................. 107

6.2 Feedrate related functions ........................................................................................... 109

6.2.1 Feedrate programming units (G93/G94/G95) .......................................................... 109

6.2.2 Feedrate blend (G108/G109/G193) ......................................................................... 110

6.2.3 Constant feedrate mode (G197/G196) .................................................................... 112

6.2.4 Cancellation of the % of feedrate override (G266)................................................... 114

6.2.5 Acceleration control (G130/G131) ........................................................................... 115

6.2.6 Jerk control (G132/G133) ........................................................................................ 117

6.2.7 Feed-Forward control (G134) .................................................................................. 118

6.2.8 AC-Forward control (G135)...................................................................................... 119

6.3 Spindle speed (S) ........................................................................................................ 120

6.4 Tool number (T) ........................................................................................................... 121

6.5 Tool offset number (D)................................................................................................. 124

6.6 Auxiliary (miscellaneous) functions (M) ....................................................................... 126

6.6.1 List of "M" functions ................................................................................................. 127

6.7 Auxiliary functions (H).................................................................................................. 128

CHAPTER 7 THE SPINDLE. BASIC CONTROL.

7.1 The master spindle of the channel............................................................................... 130

7.1.1 Manual selection of a master spindle....................................................................... 132

7.2 Spindle speed .............................................................................................................. 133

7.2.1 G192. Turning speed limitation ................................................................................ 134

7.2.2 Constant surface speed ........................................................................................... 135

7.3 Spindle start and stop .................................................................................................. 136

7.4 Gear change. ............................................................................................................... 138

7.5 Spindle orientation. ...................................................................................................... 140

7.5.1 The turning direction for spindle orientation............................................................. 142

7.5.2 M19 function with an associated subroutine. ........................................................... 144

7.5.3 Positioning speed..................................................................................................... 145

7.6 M functions with an associated subroutine. ................................................................. 146

CHAPTER 8 PATH CONTROL.

8.1 Rapid traverse (G00). .................................................................................................. 147

8.2 Linear interpolation (G01). ........................................................................................... 149

8.3 Circular interpolation (G02/G03).................................................................................. 155

8.3.1 Cartesian coordinates (Arc center programming). ................................................... 157

8.3.2 Cartesian coordinates (arc radius programming). ................................................... 159

8.3.3 Cartesian coordinates (arc radius pre-programming) (G263). ................................. 161

8.3.4 Polar coordinates. .................................................................................................... 162

8.3.5 Programming example (M model). Polar coordinates.............................................. 164

8.3.6 Programming example (M model). Polar coordinates. ............................................ 165

8.3.7 Programming example (T model). Programming examples. ................................... 166

8.3.8 Polar coordinates. Temporary Polar origin shift to the center of arc (G31).............. 167

8.3.9 Cartesian coordinates. Arc center in absolute coordinates (no-modal) (G06). ........ 168

8.3.10 Cartesian coordinates. Arc center in absolute coordinates (modal) (G261/G262). . 169

8.3.11 Arc correction (G264/G265)..................................................................................... 171

8.4 Arc tangent to previous path (G08).............................................................................. 173

8.5 Arc defined by three points (G09)................................................................................ 175

8.6 Helical interpolation (G02/G03). .................................................................................. 177

CHAPTER 9 TOOL PATH CONTROL. MANUAL INTERVENTION.

9.1 Additive manual intervention (G201/G202).................................................................. 180

9.2 Exclusive manual intervention (G200). ........................................................................ 181

9.3 Jogging feedrate. ......................................................................................................... 182

9.3.1 Feedrate in continuous jog (#CONTJOG)................................................................ 182

9.3.2 Feedrate in incremental jog (#INCJOG). ................................................................. 183

9.3.3 Feedrate in incremental jog (#MPG)........................................................................ 184

9.3.4 Manual path movement limits (#SET OFFSET)....................................................... 185

9.3.5 Synchronization of coordinates and additive manual offset (#SYNC POS)............. 186

9.4 Variables...................................................................................................................... 187

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CHAPTER 10 ELECTRONIC THREADING AND RIGID TAPPING.

10.1 Electronic threading with constant pitch (G33) ............................................................ 189

10.1.1 Programming examples (·M· model)........................................................................ 192

10.1.2 Programming examples (·T· model) ........................................................................ 193

10.2 Electronic threading with variable pitch (G34) ............................................................. 195

10.3 Rigid tapping (G63)...................................................................................................... 199

10.4 Withdraw the axes after interrupting an electronic threading (G233)........................... 201

10.4.1 Variables related to G233. ....................................................................................... 204

10.4.2 Programming example. ............................................................................................ 204

CHAPTER 11 GEOMETRY ASSISTANCE

11.1 Square corner (G07/G60) ............................................................................................ 205

11.2 Semi-rounded corner (G50) ......................................................................................... 206

11.3 Controlled corner rounding, radius blend, (G05/G61).................................................. 207

11.3.1 Types of corner rounding ......................................................................................... 208

11.4 Corner rounding, radius blend, (G36) .......................................................................... 212

11.5 Corner chamfering, (G39) ............................................................................................ 214

11.6 Tangential entry (G37) ................................................................................................. 216

11.7 Tangential exit (G38) ................................................................................................... 217

11.8 Mirror image (G11, G12, G13, G10, G14) ................................................................... 218

11.9 Pattern rotation (G73) .................................................................................................. 222

11.10 General scaling factor .................................................................................................. 224

11.11 Work zones. ................................................................................................................. 227

11.11.1 CNC behavior when there are active work zones. ................................................... 228

11.11.2 Set the limits of the work zones (G120/G121/G123)................................................ 229

11.11.3 Enable/disable the work zones (G122). ................................................................... 231

11.11.4 Summary of work zone related variables. ................................................................ 234

CHAPTER 12 ADDITIONAL PREPARATORY FUNCTIONS

12.1 Dwell (G04 / #TIME). ................................................................................................... 235

12.2 Software limits.............................................................................................................. 237

12.2.1 Define the first software limit (G198/G199). ............................................................. 238

12.2.2 Define the first software limit via variables. .............................................................. 240

12.2.3 Define the second software limit via variables. ........................................................ 241

12.2.4 Variables associated with the software limits........................................................... 242

12.3 Turn Hirth axis on and off (G170/G171)....................................................................... 243

12.4 Set and gear change.................................................................................................... 244

12.4.1 Change parameter set of an axis (G112)................................................................. 244

12.4.2 Change the gear and set of a Sercos drive using variables..................................... 245

12.4.3 Variables related to set and gear change. ............................................................... 246

12.5 Smooth the path and the feedrate. .............................................................................. 247

12.5.1 Smooth the path (#PATHND)................................................................................... 247

12.5.2 Smooth the path and the feedrate (#FEEDND). ...................................................... 248

CHAPTER 13 TOOL COMPENSATION

13.1 Tool radius compensation............................................................................................ 251

13.1.1 Location code (shape or type) of the turning tools ................................................... 252

13.1.2 Functions associates with radius compensation...................................................... 255

13.1.3 Beginning of tool radius compensation .................................................................... 258

13.1.4 Sections of tool radius compensation ...................................................................... 261

13.1.5 Change of type of radius compensation while machining ........................................ 265

13.1.6 Cancellation of tool radius compensation ................................................................ 267

13.2 Tool length compensation............................................................................................ 270

13.3 3D tool compensation. ................................................................................................. 272

13.3.1 Programming the vector in the block........................................................................ 274

CHAPTER 14 CONTROLLING THE EXECUTION AND DISPLAYING THE PROGRAM.

14.1 Conditional block skip (/) ............................................................................................. 275

14.2 Abort the execution of the program and resume it in another block or program. ........ 276

14.2.1 Define the execution resuming block or program (#ABORT)................................... 277

14.2.2 Default point to continue the execution (#ABORT OFF). ......................................... 278

14.3 Block repetition (NR).................................................................................................... 279

14.3.1 Movement block repetition n times (NR/NR0).......................................................... 279

14.3.2 Prepare a subroutine without executing it (NR0). .................................................... 280

14.4 Block group repetition (#RPT)...................................................................................... 281

14.4.1 Programming example. ............................................................................................ 283

14.5 Interrupt block preparation until an event is caused (#WAIT FOR). ............................ 284

14.6 Interrupt block preparation (#FLUSH).......................................................................... 285

14.7 Enable/disable the single-block treatment (#ESBLK/ #DSBLK). ................................. 286

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14.8 Enable/disable the stop signal (#DSTOP/#ESTOP). ................................................... 287

14.9 Enable/disable the feed-hold signal (#DFHOLD/#EFHOLD). ...................................... 288

14.10 Block skip ($GOTO)..................................................................................................... 289

14.11 Conditional execution ($IF).......................................................................................... 290

14.11.1 Conditional execution ($IF). ..................................................................................... 290

14.11.2 Conditional execution ($IF - $ELSE)........................................................................ 291

14.11.3 Conditional execution ($IF - $ELSEIF). ................................................................... 292

14.12 Conditional execution ($SWITCH)............................................................................... 293

14.13 Block repetition ($FOR) ............................................................................................... 294

14.14 Conditional block repetition ($WHILE). ........................................................................ 296

14.15 Conditional block repetition ($DO)............................................................................... 297

CHAPTER 15 SUBROUTINES.

15.1 Executing subroutines from RAM memory. ................................................................. 301

15.2 Definition of the subroutines ........................................................................................ 302

15.3 Subroutine execution. .................................................................................................. 303

15.3.1 LL. Call to a local subroutine.................................................................................... 304

15.3.2 L. Call to a global subroutine. .................................................................................. 304

15.3.3 #CALL. Call to a global or local subroutine.............................................................. 305

15.3.4 #PCALL. Call to a global or local subroutine initializing parameters........................ 306

15.3.5 #MCALL. Modal call to a local or global subroutine................................................. 307

15.3.6 #MDOFF. Turning the subroutine into non-modal. .................................................. 309

15.3.7 #RETDSBLK. Execute subroutine as a single block................................................ 310

15.4 #PATH. Define the location of the global subroutines. ................................................ 311

15.5 OEM subroutine execution. ......................................................................................... 312

15.6 Generic user subroutines (G500-G599). ..................................................................... 314

15.7 Assistance for subroutines........................................................................................... 317

15.7.1 Subroutine help files. ............................................................................................... 317

15.7.2 List of available subroutines..................................................................................... 319

15.8 Interruption subroutines. .............................................................................................. 320

15.8.1 Repositioning axes and spindles from the subroutine (#REPOS). .......................... 321

15.9 Subroutine associated with the start............................................................................ 322

15.10 Subroutine associated with the reset........................................................................... 323

15.11 Subroutines associated with the kinematics calibration cycle. .................................... 324

CHAPTER 16 EXECUTING BLOCKS AND PROGRAMS

16.1 Executing a program in the indicated channel............................................................. 325

16.2 Executing a block in the indicated channel.................................................................. 327

CHAPTER 17 C AXIS

17.1 Activating the spindle as "C" axis................................................................................. 330

17.2 Machining of the face of the part ................................................................................. 332

17.3 Machining of the turning side of the part...................................................................... 334

CHAPTER 18 ANGULAR TRANSFORMATION OF AN INCLINE AXIS.

18.1 Turning angular transformation on and off................................................................... 339

18.2 Freezing (suspending) the angular transformation. ..................................................... 340

18.3 Obtaining information on angular transformation......................................................... 341

CHAPTER 19 TANGENTIAL CONTROL.

19.1 Turning tangential control on and off. .......................................................................... 345

19.2 Freezing tangential control. ......................................................................................... 348

19.3 Obtaining information on tangential control. ................................................................ 350

CHAPTER 20 KINEMATICS AND COORDINATE TRANSFORMATION

20.1 Coordinate systems. .................................................................................................... 352

20.2 Movement in an inclined plane. ................................................................................... 353

20.3 Select a kinematics (#KIN ID)...................................................................................... 354

20.4 Coordinate systems (#CS / #ACS). ............................................................................. 355

20.4.1 Define a coordinate system (MODE1). .................................................................... 359

20.4.2 Define a coordinate system (MODE2). .................................................................... 360

20.4.3 Define a coordinate system (MODE3). .................................................................... 361

20.4.4 Define a coordinate system (MODE4). .................................................................... 362

20.4.5 Define a coordinate system (MODE5). .................................................................... 363

20.4.6 Define a coordinate system (MODE6). .................................................................... 364

20.4.7 Operation with 45º spindles (Huron type). ............................................................... 366

20.4.8 How to combine several coordinate systems........................................................... 368

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20.5 Tool perpendicular to the inclined plane (#TOOL ORI)................................................ 370

20.5.1 Programming examples. .......................................................................................... 371

20.6 Using RTCP (Rotating Tool Center Point). .................................................................. 373

20.6.1 Programming examples. .......................................................................................... 375

20.7 Correct the implicit tool length compensation of the program (#TLC).......................... 377

20.8 How to withdraw the tool when losing the plane. ......................................................... 378

20.9 Tool orientation in the part coordinate system. ............................................................ 379

20.9.1 Activate tool orientation in the part coordinate system............................................. 379

20.9.2 Cancel tool orientation in the part coordinate system. ............................................. 380

20.9.3 How to manage the discontinuities in the orientation of rotary axes. ....................... 381

20.9.4 Screen for choosing the desired solution................................................................. 383

20.9.5 Execution example. Selecting a solution.................................................................. 384

20.10 Selecting the rotary axes that position the tool in type-52 kinematics. ........................ 385

20.11 Transform the current part zero considering the position of the table kinematics........ 386

20.11.1 Process of saving a part zero with the table axes in any position............................ 387

20.11.2 Example to maintain the part zero without rotating the coordinate system.............. 388

20.12 Summary of kinematics related variables. ................................................................... 389

CHAPTER 21 HSC. HIGH SPEED MACHINING.

21.1 Recommendations for machining. ............................................................................... 394

21.2 User subroutines G500-G501 to turn HSC on/off. ....................................................... 395

21.2.1 Alternative example for functions G500-G501 supplied by Fagor............................ 397

21.3 HSC SURFACE mode. Optimization of surface finish. ................................................ 399

21.4 HSC CONTERROR mode. Optimizing the contouring error........................................ 402

21.5 HSC FAST mode. Optimizing the machining feedrate................................................. 404

21.6 Canceling the HSC mode. ........................................................................................... 406

CHAPTER 22 VIRTUAL TOOL AXIS.

22.1 Activate the virtual tool axis. ........................................................................................ 408

22.2 Cancel the virtual tool axis. .......................................................................................... 409

22.3 Variables associated with the virtual tool axis.............................................................. 410

CHAPTER 23 DISPLAYING MESSAGES, WARNINGS AND ERRORS.

23.1 #ERROR. Display an error on the screen.................................................................... 412

23.2 #WARNING / #WARNINGSTOP. Displaying a warning on the screen. ...................... 414

23.3 #MSG. Display a message on the screen.................................................................... 416

23.4 Format identifiers and special characters. ................................................................... 418

23.5 cncError.txt file. List of OEM and user errors and warnings. ....................................... 419

23.6 cncMsg.txt file. List of OEM and user messages. ........................................................ 420

23.7 Summary of the variables. ........................................................................................... 421

CHAPTER 24 DMC (DYNAMIC MACHINING CONTROL).

24.1 Activating the DMC. ..................................................................................................... 424

24.2 Deactivating the DMC. ................................................................................................. 426

24.3 Summary of the variables. ........................................................................................... 427

24.4 Operating with DMC..................................................................................................... 429

24.4.1 DMC operation. ........................................................................................................ 429

24.4.2 DMC status and progress. Automatic mode. ........................................................... 431

24.4.3 Percentage of feedrate (feedrate override). ............................................................. 431

CHAPTER 25 OPENING AND WRITING FILES.

25.1 #OPEN. Open file for writing........................................................................................ 433

25.2 #WRITE. Writing in a file.............................................................................................. 435

25.3 #CLOSE. Close a file. .................................................................................................. 437

25.4 cncWrite.txt file. List of OEM and user messages. ...................................................... 438

CHAPTER 26 PROGRAMMING STATEMENTS.

26.1 Display instructions. Define the size of the graphics area ........................................... 439

26.2 ISO generation............................................................................................................. 442

26.3 Electronic axis slaving.................................................................................................. 445

26.4 Axis parking ................................................................................................................. 446

26.5 Modifying the configuration of the axes of a channel................................................... 448

26.6 Modifying the configuration of the spindles of a channel ............................................. 453

26.7 Spindle synchronization ............................................................................................... 456

26.8 Selecting the loop for an axis or a spindle. Open loop or closed loop ......................... 460

26.9 Collision detection........................................................................................................ 462

26.10 Spline interpolation (Akima) ......................................................................................... 464

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26.11 Polynomial interpolation............................................................................................... 467

26.12 Acceleration control ..................................................................................................... 468

26.13 Definition of macros ..................................................................................................... 470

26.14 Communication and synchronization between channels............................................. 472

26.15 Movements of independent axes................................................................................. 475

26.16 Electronic cams. .......................................................................................................... 479

26.17 On line modification of the machine configuration in HD graphics (xca files). ............. 482

CHAPTER 27 CNC VARIABLES.

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ABOUT THE PRODUCT - CNC 8060

BASIC CHARACTERISTICS.

(*) Differential TTL / Sinusoidal 1 Vpp (**) TTL / Differential TTL / Sinusoidal 1 Vpp / SSI protocol / FeeDat / EnDat

Basic characteristics. 8060

M FL

8060

M Power

8060

T FL

8060

T Power

8060

L

Number of axes. 3 to 4 3 to 6 3 to 4 3 to 6 3 to 6

Number of spindles. 1 1 to 2 1 to 2 1 to 3 1

Maximum number of axes and spindles. 57577

Interpolated axes. 44444

Number of tool magazines. 1 1 1 1 to 2 1

Number of execution channels. 1 1 1 1 to 2 1

Number of handwheels. 1 to 3

Type of servo system. Analog / Sercos Digital

Communications. RS485 / RS422 / RS232

Ethernet

Integrated PLC.

PLC execution time.

Digital inputs / Digital outputs.

Marks / Registers.

Timers / Counters.

Symbols.

< 1ms/K

1024 / 1024

8192 / 1024

512 / 256

Unlimited

Block processing time. < 2.0 ms < 1.5 ms < 2.0 ms < 1.5 ms < 1 ms

Remote modules. RIOW RIO5 RIO70 RIOR RCS-S

Valid for CNC. 8070

8065

8060

8070

8065

8060

8070

8065

- - -

D

I

S

C

O

N

T

I

N

U

E

D

8070

8065

8060

8070

8065

8060

Communication with the remote modules. CANopen CANopen CANfagor CANopen Sercos

Digital inputs per module. 8 24 / 48 16 48 - - -

Digital outputs per module. 8 16 / 32 16 32 - - -

Analog inputs per module. 4 4 8 - - - - - -

Analog outputs per module. 4 4 4 - - - 4

Inputs for PT100 temperature sensors. 2 2 - - - - - - - - -

Feedback inputs. - - - - - - 4 (*) - - - 4 (**)

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SOFTWARE OPTIONS.

Some of the features described in this manual are dependent on the acquired software options. The active

software options for the CNC can be consulted in the diagnostics mode (accessible from the task window

by pressing [CTRL] [A]), under software options.

Consult the ordering handbook for information on the software options available for your model.

SOFT 8060 ADDIT AXES

Additional shaft.

Add axes to the default configuration.

SOFT 8060 ADDIT SPINDLES

Additional spindle.

Add spindles to the default configuration.

SOFT 8060 ADDIT TOOL MAGAZ

Additional tool magazine.

Add tool magazines to the default configuration.

SOFT 8060 ADDIT CHANNELS

Additional channel.

Add channels to the default configuration.

SOFT DIGITAL SERCOS

Sercos digital bus.

SOFT i4.0 CONNECTIVITY PACK

Industry 4.0.

This option allows for the use and capture of data using the

FSYS.

SOFT EDIT/SIMUL

EDISIMU mode (editing and simulation).

It allows for the editing, modification and simulation of a

part-program.

SOFT TOOL RADIUS COMP

Radius compensation.

Tool compensation allows programming the contour to be

machined based on part dimensions of the and without

taking into account the dimensions of the tool that will be

used later on. This avoids having to calculate and define

the tool path based on the tool radius.

SOFT PROFILE EDITOR

Profile editor.

Allows for the part profiles to be edited graphically and to

import dxf files.

SOFT 60 F3D GRAPHICS

F3D graphics.

High definition solid 3D graphics for the execution and

simulation of part-programs and canned cycles of the

editor.

During machining, the F3D graphics display the tool

removing the material from the part in real time, allowing

for the condition of the part to be seen at all times. F3D

graphics can display up to 4 views of the part, where each

can be rotated, zoomed in or zoomed out. Measurements

can also be made on the part and even sections on the

piece from any angle.

SOFT 60 IIP CONVERSATIONAL

Interactive Icon-based Pages (conversational mode).

IIP or conversational mode is specifically designed for

people without any prior programming knowledge or for

those that are not familiarized with Fagor CNC's.

Working in conversational mode is easier than in ISO

mode, as it ensures proper data entry and minimizes the

number of operations to be defined. There is no need to

work with part-programs.

SOFT 60 RTCP

Dynamic RTCP (Rotating Tool Center Point).

The dynamic RTCP option is required for interpolation

machining with 4, 5 or 6 axis.

SOFT 60 C AXIS

C axis.

It activates the kinematics for working with the C axis and

the associated canned cycles. The CNC can control

several C axes. The parameters of each axis indicate if it

will function as a C axis or not, where it will not be

necessary to activate another axis for the machine

parameters.

SOFT 60 Y AXIS

Y axis for lathe.

It activates the kinematics for working with the Y axis and

the associated canned cycles.

Programming manual.

CNC 8060

CNC 8065

·11·

(REF: 1901)

SOFT 60 TANDEM AXES

Tandem axes.

A tandem axis consists in two motors mechanically

coupled (slaved) and making up a single transmission

system (axis or spindle). A tandem axis helps provide the

necessary torque to move an axis when a single motor is

not capable of supplying enough torque to do it.

When activating this feature, it should be kept in mind that

for each tandem axis of the machine, another axis must be

added to the entire configuration. For example, on a large

3-axis lathe (X Z and tailstock), if the tailstock is a tandem

axis, the final purchase order for the machine must

indicate 4 axes.

SOFT 60 SYNCHRONISM

Synchronization of axes and spindles.

The axes and ballscrews may be synchronized in two

ways: in terms of speed or position. The CNC

configuration takes into consideration the synchronization

of 2 axes or 2 spindles. Once synchronized, only the

master displays and programs the element.

SOFT 60 HSSA I MACHINING SYSTEM

High Speed Surface Accuracy.

This is the new version of algorithms for high speed

machining (HSC). This new HSSA algorithm allows for

high speed machining optimization, where higher cutting

speeds, smoother contours, a better surface finishing and

greater precision are achieved.

SOFT 60 HSSA II MACHINING SYSTEM

HSSA-II machining system.

This is the new version of algorithms for high speed

machining (HSC). This new HSSA algorithm allows for

high speed machining optimization, where higher cutting

speeds, smoother contours, a better surface finishing and

greater precision are achieved.

SOFT 60 PROBE

Probing canned cycles.

The CNC may have two probes; usually a tabletop probe

to calibrate tools and a measuring probe to measure the

part.

This option activates the functions G100, G103 and G104

(for probe movements) and probe canned cycles (which

help to measure part surfaces and to calibrate tools).

For the laser model, it only activates the non-cycle function

G100.

SOFT 60 CONV USER CYCLES

Conversational user cycles.

Incorporation of user cycles in conversational mode.

SOFT 60 PROGTL3

ProGTL3 programming language.

Another language apart from ISO for the programming of

profiles using a geometric language without the need to

use external CAD systems. This language allows for

program functions to define lines and circles which define

the points of intersection on a profile, in addition to macros

for the creation of solids defined by a flat profile and one

or more section profiles.

SOFT 60 PPTRANS

Part-program translator.

The program translator may be used to convert programs

written in other languages into Fagor ISO codes.

SOFT THIRD PARTY CANOPEN

Third-party CANopen.

Enables the use of non-Fagor CANopen modules.

SOFT MAB SYSTEM.

MAB drives.

Sercos connection with MAB drives.

SOFT 60 PWM CONTROL

Pulse-Width Modulation.

This function is only available for Sercos bus controlled

systems. It is mostly oriented toward laser machines for

the cutting of very thick sheets, where the CNC generates

a series of PWM pulses to control the power of the laser

when drilling the starting point.

This feature is essential for cutting very thick sheets and

it requires two quick digital outputs located on the central

unit. With this new feature, the OEM does not need to

install or program any external device, which reduces

machine costs and installation times. The end user also

benefits, since the “Cutting with PWM ” feature is much

easier to use and program.

SOFT 60 GAP CONTROL

Gap control.

This is mostly oriented toward laser machines. Gap

control makes it possible to maintain a set distance

between the laser nozzle and the surface of the sheet. This

distance is calculated by a sensor connected to the CNC,

so that the CNC offsets the sensor variations on the

distance programmed with additional movements in the

axis programmed for the gap.

SOFT DMC

Dynamic Machining Control.

DMC adapts the feedrate during machining to maintain the

cutting power as close as possible to ideal machining

conditions.

SOFT FMC

Fagor Machining Calculator.

The FMC application consists of a database of materials

to be machined and machining operations (milling and

turning) with an interface to choose suitable cutting

conditions for these operations.

SOFT FFC

Fagor Feed Control.

During the execution of a canned cycle of the editor, the

FFC function makes it possible to replace the feedrate and

speed programmed in the cycle with the active values of

the execution, which are acted upon by the feed override

and speed override.

SOFT 60/65/70 OPERATING TERMS

Temporary user license.

The "Operating Terms" option activates a temporary user

license for the CNC, which is valid until the date

determined by the OEM.

SOFT MANUAL NESTING

Manual nesting

Nesting consists of creating a pattern on the sheet material

using previously defined figures (in dxf, dwg or parametric

files), so as to use most of the sheet as possible. Once the

pattern has been defined, the CNC creates a program.

During manual nesting, the operator distributes the parts

on top of the sheet material.

Programming manual.

CNC 8060

CNC 8065

·12·

(REF: 1901)

SOFT AUTO NESTING

Automatic nesting

Nesting consists of creating a pattern on the sheet material

using previously defined figures (in dxf, dwg or parametric

files), so as to use most of the sheet as possible. Once the

pattern has been defined, the CNC creates a program.

During automatic nesting, the application distributes the

figures on the sheet material and optimizes the spaces.

Programming manual.

CNC 8060

CNC 8065

·13·

(REF: 1901)

ABOUT THE PRODUCT - CNC 8065

BASIC CHARACTERISTICS.

Basic characteristics. 8065 M 8065 M Power

Basic Pack 1 Basic Pack 1

Number of execution channels. 1 1 1 1 to 4

Number of axes. 3 to 6 5 to 8 5 to 12 8 to 28

Number of spindles. 1 1 to 2 1 to 4 1 to 4

Maximum number of axes and spindles. 7 10 16 32

Number of tool magazines. 1 1 1 to 2 1 to 4

Limited to 4 interpolated axes. Option Option Option Option

Basic characteristics. 8065 T 8065 T Power

Basic Pack 1 Basic Pack 1

Number of execution channels. 1 1 to 2 1 to 2 1 to 4

Number of axes. 3 to 5 5 to 7 5 to 12 8 to 28

Number of spindles. 2 2 3 to 4 3 to 4

Maximum number of axes and spindles. 7 9 16 32

Number of tool magazines. 1 1 to 2 1 to 2 1 to 4

Limited to 4 interpolated axes. Option Option Option Option

Basic characteristics. 8065 M 8065 M Power 8065 T 8065 T Power

Number of handwheels. 1 to 12

Type of servo system. Analog / Digital Sercos / Digital Mechatrolink

Communications. RS485 / RS422 / RS232

Ethernet

Integrated PLC.

PLC execution time.

Digital inputs / Digital outputs.

Marks / Registers.

Timers / Counters.

Symbols.

< 1ms/K

1024 / 1024

8192 / 1024

512 / 256

Unlimited

Block processing time. < 1 ms

Programming manual.

CNC 8060

CNC 8065

·14·

(REF: 1901)

(*) Differential TTL / Sinusoidal 1 Vpp (**) TTL / Differential TTL / Sinusoidal 1 Vpp / SSI protocol / FeeDat / EnDat

Remote modules. RIOW RIO5 RIO70 RIOR RCS-S

Valid for CNC. 8070

8065

8060

8070

8065

8060

8070

8065

- - -

D

I

S

C

O

N

T

I

N

U

E

D

8070

8065

8060

8070

8065

8060

Communication with the remote modules. CANopen CANopen CANfagor CANopen Sercos

Digital inputs per module. 8 24 / 48 16 48 - - -

Digital outputs per module. 8 16 / 32 16 32 - - -

Analog inputs per module. 4 4 8 - - - - - -

Analog outputs per module. 4 4 4 - - - 4

Inputs for PT100 temperature sensors. 2 2 - - - - - - - - -

Feedback inputs. - - - - - - 4 (*) - - - 4 (**)

Customizing (on an open system only).

PC-based open system, fully customizable.

INI configuration files.

Tool for display configuration FGUIM.

Visual Basic®, Visual C++®, etc.

Internal databases in Microsoft® Access.

OPC compatible interface

Programming manual.

CNC 8060

CNC 8065

·15·

(REF: 1901)

SOFTWARE OPTIONS.

Some of the features described in this manual are dependent on the acquired software options. The active

software options for the CNC can be consulted in the diagnostics mode (accessible from the task window

by pressing [CTRL] [A]), under software options.

Consult the ordering handbook for information on the software options available for your model.

SOFT ADDIT AXES

Additional shaft.

Add axes to the default configuration.

SOFT ADDIT SPINDLES

Additional spindle.

Add spindles to the default configuration.

SOFT ADDIT TOOL MAGAZ

Additional tool magazine.

Add tool magazines to the default configuration.

SOFT ADDIT CHANNELS

Additional channel.

Add channels to the default configuration.

SOFT 4 AXES INTERPOLATION LIMIT

Limited to 4 interpolated axes.

It limits the number of axes to 4, where the CNC can also

interpolate these at the same time.

SOFT i4.0 CONNECTIVITY PACK

Industry 4.0.

This option allows for the use and capture of data using the

FSYS.

SOFT OPEN SYSTEM

Open system.

The CNC is a closed system that offers all the features

needed to machine parts. Nevertheless, at times there are

some customers who use third-party applications to take

measurements, perform statistics or other tasks apart

from machining a part.

This feature must be active when installing this type of

application, even if they are Office files. Once the

application has been installed, it is recommended to close

the CNC in order to prevent the operators from installing

other kinds of applications that could slow the system

down and affect the machining operations.

SOFT DIGITAL SERCOS

Sercos digital bus.

SOFT EDIT/SIMUL

EDISIMU mode (editing and simulation).

It allows for the editing, modification and simulation of a

part-program.

SOFT DUAL-PURPOSE (M-T)

Dual-purpose machine.

A dual-purpose machine allows for both milling and

turning cycles. On lathes with a Y axis, it allows making

pockets, bosses and even irregular pockets with islands

during milling cycles. Turning cycles can be used by

milling machines which have a rotary axis that functions

as a C axis.

SOFT IEC 61131 LANGUAGE

IEC 61131 language

IEC 61131 is a PLC programming language that is very

popular in alternative markets, which is slowly entering

into the machine-tool market. With this feature, the PLC

may be programmed either in the usual Fagor language

or in IEC 61131 format.

This feature requires the MP-PLUS (83700201)

processor.

SOFT TOOL RADIUS COMP

Compensación de radio.

Tool compensation allows programming the contour to be

machined based on part dimensions of the and without

taking into account the dimensions of the tool that will be

used later on. This avoids having to calculate and define

the tool path based on the tool radius.

SOFT IIP CONVERSATIONAL

Interactive Icon-based Pages (conversational mode).

IIP or conversational mode is specifically designed for

people without any prior programming knowledge or for

those that are not familiarized with Fagor CNC's.

Working in conversational mode is easier than in ISO

mode, as it ensures proper data entry and minimizes the

number of operations to be defined. There is no need to

work with part-programs.

Programming manual.

CNC 8060

CNC 8065

·16·

(REF: 1901)

SOFT PROFILE EDITOR

Profile editor.

Allows for the part profiles to be edited graphically and to

import dxf files.

SOFT HD GRAPHICS

HD graphics.

High definition solid 3D graphics for the execution and

simulation of part-programs and canned cycles of the

editor.

During machining, the HD graphics display, in real time,

the tool removing the material from the part, allowing the

condition of the part to be seen at all times. HD graphics

can display up to 4 views of the part, where each can be

rotated, zoomed in or zoomed out. Measurements can

also be made on the part and even sections on the piece

from any angle.

In a multi-channel system, this feature requires the MP-

PLUS (83700201) processor.

SOFT RTCP

Dynamic RTCP (Rotating Tool Center Point).

The dynamic RTCP option is required for interpolation

machining with 4, 5 or 6 axis.

This feature requires the MP-PLUS (83700201)

processor.

SOFT C AXIS

C axis.

It activates the kinematics for working with the C axis and

the associated canned cycles. The CNC can control

several C axes. The parameters of each axis indicate if it

will function as a C axis or not, where it will not be

necessary to activate another axis for the machine

parameters.

SOFT Y AXIS

Y axis for lathe.

It activates the kinematics for working with the Y axis and

the associated canned cycles.

SOFT TANDEM AXES

Tandem axes.

A tandem axis consists in two motors mechanically

coupled (slaved) and making up a single transmission

system (axis or spindle). A tandem axis helps provide the

necessary torque to move an axis when a single motor is

not capable of supplying enough torque to do it.

When activating this feature, it should be kept in mind that

for each tandem axis of the machine, another axis must be

added to the entire configuration. For example, on a large

3-axis lathe (X Z and tailstock), if the tailstock is a tandem

axis, the final purchase order for the machine must

indicate 4 axes.

SOFT SYNCHRONISM

Synchronization of axes and spindles.

The axes and ballscrews may be synchronized in two

ways: in terms of speed or position. The CNC

configuration takes into consideration the synchronization

of 2 axes or 2 spindles. Once synchronized, only the

master displays and programs the element.

SOFT KINEMATIC CALIBRATION

Kinematics calibration.

This work mode may be used to calibrate kinematics for

the first time and to re-calibrate it every so often to correct

any possible deviations originated by the day-to-day

machine work.

SOFT HSSA II MACHINING SYSTEM

HSSA-II machining system.

This is the new version of algorithms for high speed

machining (HSC). This new HSSA algorithm allows for

high speed machining optimization, where higher cutting

speeds, smoother contours, a better surface finishing and

greater precision are achieved.

SOFT TANGENTIAL CONTROL

Tangential control.

"Tangential Control" maintains a rotary axis always in the

same orientation with respect to the programmed tool

path. The machining path is defined on the axes of the

active plane and the CNC maintains the orientation of the

rotary axis along the entire tool path.

SOFT PROBE

Probing canned cycles.

The CNC may have two probes; usually a tabletop probe

to calibrate tools and a measuring probe to measure the

part.

This option activates the functions G100, G103 and G104

(for probe movements) and probe canned cycles (which

help to measure part surfaces and to calibrate tools).

SOFT CONV USER CYCLES

Conversational user cycles.

Incorporation of user cycles in conversational mode.

SOFT 70 PROGTL3

ProGTL3 programming language

Another language apart from ISO for the programming of

profiles using a geometric language without the need to

use external CAD systems. This language allows for

program functions to define lines and circles which define

the points of intersection on a profile, in addition to macros

for the creation of solids defined by a flat profile and one

or more section profiles.

SOFT PPTRANS

Part-program translator.

The program translator may be used to convert programs

written in other languages into Fagor ISO codes.

SOFT THIRD PARTY CANOPEN

Third-party CANopen.

Enables the use of non-Fagor CANopen modules.

SOFT FVC BASIC

SOFT FVC UP TO 10m3

SOFT FVC MORE TO 10m3

Volumetric compensation.

5-axis machines are generally used during the

manufacturing of large parts. The accuracy of the parts is

limited by the machine manufacturing tolerances and is

effected by temperature variations during machining.

In sectors such as the aerospace industry, machining

demands mean that classic compensation tools are

becoming suboptimal. Volumetric compensation FVC

comes in to complement the machine adjusting tools.

When mapping the total work volume of the machine, the

CNC knows the exact position of the tool at all times. After

applying the required compensation, the resulting part is

made with the desired precision and tolerance.

There are 3 options, which depend on the size of the

machine.

• FVC BASIC: 25-point compensation on each axis.

Quick calibration (time), but less precise than the

other two, but sufficient for the desired tolerances.

• FVC UP TO 10m3: Volume compensation up to 10 m³.

More accurate than FVC BASIC, but requires a more

accurate calibration using a Tracer or Tracker laser).

• FVC MORE TO 10m3: Volume compensation greater

than 10 m³. More accurate than FVC BASIC, but

Programming manual.

CNC 8060

CNC 8065

·17·

(REF: 1901)

requires a more accurate calibration using a Tracer or

Tracker laser.

This feature is not available for the “Power” model.

SOFT DMC

Dynamic Machining Control.

DMC adapts the feedrate during machining to maintain the

cutting power as close as possible to ideal machining

conditions.

SOFT FMC

Fagor Machining Calculator.

The FMC application consists of a database of materials

to be machined and machining operations (milling and

turning) with an interface to choose suitable cutting

conditions for these operations.

SOFT FFC

Fagor Feed Control.

During the execution of a canned cycle of the editor, the

FFC function makes it possible to replace the feedrate and

speed programmed in the cycle with the active values of

the execution, which are acted upon by the feed override

and speed override.

SOFT 60/65/70 OPERATING TERMS

Temporary user license.

The "Operating Terms" option activates a temporary user

license for the CNC, which is valid until the date

determined by the OEM.

BLANK PAGE

·18·

Programming manual.

CNC 8060

CNC 8065

·19·

(REF: 1901)

DECLARATION OF CE CONFORMITY AND

WARRANTY CONDITIONS

DECLARATION OF CONFORMITY

The declaration of conformity for the CNC is available in the downloads section of FAGOR’S corporate

website. http://www.fagorautomation.com. (Type of file: Declaration of conformity).

WARRANTY TERMS

The warranty conditions for the CNC are available in the downloads section of FAGOR’s corporate website.

http://www.fagorautomation.com. (Type of file: General sales-warranty conditions.

BLANK PAGE

·20·

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