Fagor CNC 8060elite T User manual

Type
User manual

This manual is also suitable for

Ref. 2005
8060
8065
Quercus
Operating manual (TC).
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MACHINE SAFETY
It is up to the machine manufacturer to make sure that the safety of the machine
is enabled in order to prevent personal injury and damage to the CNC or to the
products connected to it. On start-up and while validating CNC parameters, it
checks the status of the following safety elements. If any of them is disabled, the
CNC shows the following warning message.
Feedback alarm for analog axes.
Software limits for analog and sercos linear axes.
Following error monitoring for analog and sercos axes (except the spindle)
both at the CNC and at the drives.
Tendency test on analog axes.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any of the safety
elements being disabled.
DUAL-USE PRODUCTS
Products manufactured by FAGOR AUTOMATION since April 1st 2014 will
include "-MDU" in their identification if they are included on the list of dual-use
products according to regulation UE 428/2009 and require an export license
depending on destination.
TRANSLATION OF THE ORIGINAL MANUAL
This manual is a translation of the original manual. This manual, as well as the
documents derived from it, have been drafted in Spanish. In the event of any
contradictions between the document in Spanish and its translations, the wording
in the Spanish version shall prevail. The original manual will be labeled with the
text "ORIGINAL MANUAL".
HARDWARE EXPANSIONS
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any hardware
manipulation by personnel unauthorized by Fagor Automation.
If the CNC hardware is modified by personnel unauthorized by Fagor
Automation, it will no longer be under warranty.
COMPUTER VIRUSES
FAGOR AUTOMATION guarantees that the software installed contains no
computer viruses. It is up to the user to keep the unit virus free in order to
guarantee its proper operation. Computer viruses at the CNC may cause it to
malfunction.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC due a computer virus in the
system.
If a computer virus is found in the system, the unit will no longer be under warranty.
All rights reserved. No part of this documentation may be transmitted,
transcribed, stored in a backup device or translated into another language
without Fagor Automation’s consent. Unauthorized copying or distributing of this
software is prohibited.
The information described in this manual may be subject to changes due to
technical modifications. Fagor Automation reserves the right to change the
contents of this manual without prior notice.
All the trade marks appearing in the manual belong to the corresponding owners.
The use of these marks by third parties for their own purpose could violate the
rights of the owners.
It is possible that CNC can execute more functions than those described in its
associated documentation; however, Fagor Automation does not guarantee the
validity of those applications. Therefore, except under the express permission
from Fagor Automation, any CNC application that is not described in the
documentation must be considered as "impossible". In any case, Fagor
Automation shall not be held responsible for any personal injuries or physical
damage caused or suffered by the CNC if it is used in any way other than as
explained in the related documentation.
The content of this manual and its validity for the product described here has been
verified. Even so, involuntary errors are possible, hence no absolute match is
guaranteed. However, the contents of this document are regularly checked and
updated implementing the necessary corrections in a later edition. We appreciate
your suggestions for improvement.
The examples described in this manual are for learning purposes. Before using
them in industrial applications, they must be properly adapted making sure that
the safety regulations are fully met.
Operating manual (TC).
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INDEX
About this manual. ........................................................................................................................ 7
About the product
Quercus CNC 8060. ..................................................................................................................... 9
About the product
Quercus CNC 8065. ................................................................................................................... 15
Declaration of CE conformity and warranty conditions. .............................................................. 21
Safety conditions. ....................................................................................................................... 23
Returning conditions. .................................................................................................................. 27
CNC maintenance. ..................................................................................................................... 29
New features............................................................................................................................... 31
CHAPTER 1 GENERAL CONCEPTS
1.1 Accessing the conversational mode .............................................................................. 33
CHAPTER 2 OPERATING IN JOG MODE
2.1 Introduction .................................................................................................................... 36
2.1.1 Standard screen of the conversational mode............................................................. 36
2.1.2 Auxiliary screen of the conversational mode.............................................................. 37
2.1.3 Cycle editing............................................................................................................... 39
2.1.4 Cycle simulation ......................................................................................................... 40
2.1.5 Cycle execution.......................................................................................................... 41
2.2 Operations with the axes. .............................................................................................. 42
2.2.1 Home search.............................................................................................................. 42
2.2.2 Jog ............................................................................................................................. 43
2.2.3 Jogging the axes with handwheels ............................................................................ 45
2.2.4 Moving an axis to a particular position (coordinate)................................................... 47
2.2.5 Coordinate preset....................................................................................................... 47
2.3 Spindle control ............................................................................................................... 48
2.4 Tool selection and tool change ...................................................................................... 49
2.5 Setting the feedrate and spindle speed. ........................................................................ 49
2.6 Setting and activating the zero offsets and the fixture offsets........................................ 50
2.7 Tool calibration............................................................................................................... 51
2.7.1 Manual calibration. Calibration without a probe ......................................................... 53
2.7.2 Semi-automatic calibration. Calibration with a probe ................................................. 56
2.7.3 Automatic calibration with a probe and a canned cycle (“plane” geometric configuration)
59
2.7.4 Automatic calibration with a probe and a canned cycle (“trihedron” geometric
configuration) ............................................................................................................. 61
CHAPTER 3 WORKING WITH OPERATIONS OR CYCLES
3.1 Canned cycles available in the editor. ........................................................................... 65
3.2 Configuring the cycle editor. ......................................................................................... 67
3.3 Teach-in mode. ............................................................................................................. 68
3.4 Selecting data, profiles and icons .................................................................................. 69
CHAPTER 4 CANNED CYCLES OF THE EDITOR. TURNING AND FACING.
4.1 Simple turning cycle....................................................................................................... 72
4.1.1 Basic operation. ......................................................................................................... 75
4.2 Turning cycle with vertex rounding. ............................................................................... 77
4.2.1 Basic operation. ......................................................................................................... 81
4.3 Simple facing cycle. ....................................................................................................... 83
4.3.1 Basic operation. ......................................................................................................... 86
4.4 Facing cycle with vertex rounding.................................................................................. 88
4.4.1 Basic operation. ......................................................................................................... 92
4.5 Vertex chamfering cycle................................................................................................. 94
4.5.1 Basic operation. ......................................................................................................... 99
4.6 "Chamfering between points" cycle. ............................................................................ 101
4.6.1 Basic operation. ....................................................................................................... 106
4.7 Vertex chamfering cycle 2............................................................................................ 108
4.7.1 Basic operation. ....................................................................................................... 113
4.8 Vertex rounding cycle. ................................................................................................. 115
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4.8.1 Basic operation. ....................................................................................................... 120
4.9 "Rounding between points" cycle................................................................................. 122
4.9.1 Basic operation. ....................................................................................................... 127
CHAPTER 5 CANNED CYCLES OF THE EDITOR. TAPPING.
5.1 Longitudinal threading cycle. ....................................................................................... 130
5.1.1 Basic operation. ....................................................................................................... 134
5.2 Taper threading cycle. ................................................................................................. 135
5.2.1 Basic operation. ....................................................................................................... 140
5.3 Face threading cycle.................................................................................................... 141
5.3.1 Basic operation. ....................................................................................................... 145
5.4 Thread repair cycle. ..................................................................................................... 146
5.4.1 Basic operation. ....................................................................................................... 152
5.5 Multi-entry threading cycle........................................................................................... 153
5.5.1 Basic operation. ....................................................................................................... 158
CHAPTER 6 CANNED CYCLES OF THE EDITOR. GROOVING.
6.1 Calibrate the grooving tool (location code, shape). ..................................................... 160
6.1.1 Outside longitudinal grooving................................................................................... 160
6.1.2 Inside longitudinal grooving. .................................................................................... 161
6.1.3 Face grooving. ......................................................................................................... 162
6.2 Simple longitudinal grooving cycle............................................................................... 163
6.2.1 Basic operation ........................................................................................................ 167
6.3 Simple face grooving cycle .......................................................................................... 169
6.3.1 Basic operation ........................................................................................................ 173
6.4 Inclined longitudinal grooving cycle. ............................................................................ 175
6.4.1 Basic operation ........................................................................................................ 180
6.5 Inclined face grooving cycle......................................................................................... 182
6.5.1 Basic operation ........................................................................................................ 187
6.6 Cut-off cycle................................................................................................................. 189
6.6.1 Basic operation ........................................................................................................ 192
CHAPTER 7 CANNED CYCLES OF THE EDITOR. PROFILES.
7.1 Point-to-point turning cycle. ......................................................................................... 194
7.1.1 Basic operation. ....................................................................................................... 200
7.1.2 Programming example............................................................................................. 201
7.2 Profile turning cycle. .................................................................................................... 202
7.2.1 Basic operation. ....................................................................................................... 208
7.2.2 Programming example............................................................................................. 209
7.3 ZC/YZ plane profiling cycle.......................................................................................... 215
7.3.1 Basic operation. ....................................................................................................... 219
7.4 Rectangular pocket cycle in the ZC/YZ plane.............................................................. 220
7.4.1 Basic operation. ....................................................................................................... 225
7.5 Circular pocket cycle in the ZC/YZ plane..................................................................... 226
7.5.1 Basic operation. ....................................................................................................... 230
7.6 Circular pre-emptied pocket cycle in the ZC/YZ plane. ............................................... 231
7.6.1 Basic operation. ....................................................................................................... 235
7.7 2D profile pocket cycle in the ZC/YZ plane.................................................................. 236
7.7.1 Basic operation. ....................................................................................................... 240
7.8 XC/XY plane profiling cycle. ........................................................................................ 241
7.8.1 Basic operation. ....................................................................................................... 245
7.9 Rectangular pocket cycle in the XC/XY plane. ............................................................ 246
7.9.1 Basic operation. ....................................................................................................... 251
7.10 Circular pocket cycle in the XC/XY plane. ................................................................... 252
7.10.1 Basic operation. ....................................................................................................... 256
7.11 Circular pre-emptied pocket in the XC/XY plane. ........................................................ 257
7.11.1 Basic operation. ....................................................................................................... 261
7.12 2D profile pocket cycle in the XC/XY plane. ................................................................ 262
7.12.1 Basic operation. ....................................................................................................... 266
CHAPTER 8 CANNED CYCLES OF THE EDITOR. LONGITUDINAL MACHINING.
8.1 Center punching. ......................................................................................................... 268
8.1.1 Basic operation. ....................................................................................................... 271
8.2 Drilling.......................................................................................................................... 272
8.2.1 Basic operation. ....................................................................................................... 275
8.3 Tapping........................................................................................................................ 276
8.3.1 Basic operation. ....................................................................................................... 278
8.4 Multiple center-punching.............................................................................................. 279
8.4.1 Basic operation. ....................................................................................................... 282
8.5 Multiple drilling. ............................................................................................................ 283
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8.5.1 Basic operation. ....................................................................................................... 287
8.6 Multiple tapping............................................................................................................ 288
8.6.1 Basic operation. ....................................................................................................... 291
8.7 Multiple reaming........................................................................................................... 292
8.7.1 Basic operation. ....................................................................................................... 295
8.8 Multiple boring.............................................................................................................. 296
8.8.1 Basic operation. ....................................................................................................... 300
8.9 Multiple bore milling. .................................................................................................... 301
8.9.1 Basic operation. ....................................................................................................... 304
8.10 Multiple thread milling. ................................................................................................. 305
8.10.1 Basic operation. ....................................................................................................... 309
8.11 Multiple slot milling....................................................................................................... 310
8.11.1 Basic operation. ....................................................................................................... 314
CHAPTER 9 CANNED CYCLES OF THE EDITOR. POSITIONING.
9.1 Positioning cycle. ......................................................................................................... 316
9.2 Positioning cycle with M functions. .............................................................................. 318
CHAPTER 10 CANNED CYCLES OF THE EDITOR. MULTIPLE POSITIONING.
10.1 Multiple machining in straight line. ............................................................................... 322
10.1.1 Programming example. ............................................................................................ 323
10.2 Multiple machining in arc pattern. ................................................................................ 324
10.2.1 Programming example. ............................................................................................ 325
10.3 Multiple machining in rectangular pattern. ................................................................... 326
10.3.1 Programming example. ............................................................................................ 327
10.4 Multiple machining in grid pattern. ............................................................................... 328
10.4.1 Programming example. ............................................................................................ 329
10.5 Random multiple machining......................................................................................... 330
10.5.1 Programming example. ............................................................................................ 330
CHAPTER 11 STANDARD THREADS
11.1 Regular pitch metric thread — M (S.I.) ........................................................................ 332
11.2 Fine pitch metric thread — M (S.I.F.)........................................................................... 333
11.3 Regular pitch Whitworth thread — BSW (W.) .............................................................. 334
11.4 Fin pitch Whitworth thread — BSF............................................................................... 335
11.5 Regular pitch Unified American thread — UNC (NC, USS) ......................................... 336
11.6 Fine pitch Unified American thread — UNF (NF, SAE) ............................................... 337
11.7 Whitworth gas thread — BSP ...................................................................................... 338
11.8 Threads for pipes of the oil sector — A.P.I. ................................................................. 339
CHAPTER 12 SAVING PROGRAMS
12.1 List of saved programs................................................................................................. 341
12.2 Edit a new part-program .............................................................................................. 342
12.3 Delete a new part program .......................................................................................... 342
12.4 Inserting comments in any part-program. .................................................................... 342
12.5 Inserting a cycle in the current part-program. .............................................................. 342
CHAPTER 13 EXECUTION AND SIMULATION
13.1 Execute a part-program ............................................................................................... 344
13.1.1 Execute a portion of a part-program ........................................................................ 344
13.1.2 Graphics screen in execution................................................................................... 345
13.2 Simulating a part-program ........................................................................................... 346
13.2.1 Simulate a portion of a part-program ....................................................................... 346
13.2.2 Graphics screen in simulation. ................................................................................. 347
13.3 Simulating or executing an operation that has been saved ......................................... 348
13.3.1 Simulating a cycle .................................................................................................... 348
13.3.2 Cycle execution........................................................................................................ 349
Operating manual (TC).
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Operating manual (TC).
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ABOUT THIS MANUAL.
Title. Operating manual (TC).
Models. Quercus
CNC 8060
CNC 8065
Type of documentation. End user manual. This manual describes how to operate in IIP
(Interactive Icon-based Pages) or conversational mode for the T
model. This mode works with the CNC in a graphical and guided way
based on predefined cycles.
Remarks.
Always use the manual reference associated with the software version
or a later manual reference. You can download the latest manual
reference from the download section on our website.
Limitations.
The availability of some of the features described in this manual are
dependent on the acquired software options. Moreover, the machine
manufacturer (OEM) customizes the CNC performance of each
machine using the machine parameters and the PLC. Because of this,
the manual may describe features that are not available for the CNC
or the machine. Consult the machine manufacturer for the available
features.
Electronic document. man_qc_60tc_65tc_opt.pdf. Manual available from the download
section of our website.
Language. English [EN]. Refer to our website, download area, the languages
available for each manual.
Date of publication. May, 2020
Manual reference Ref. 2005
Associated version. v1.10
Responsibility exemption. The information described in this manual may be subject to changes
due to technical modifications. Fagor Automation reserves the right to
change the contents of this manual without prior notice.
Trademarks. This manual may contain third-party trademarks or trade names,
however, they do not have them associated ® or ™ symbols. All the
trade marks appearing in the manual belong to the corresponding
owners. The use of these marks by third parties for their own purpose
could violate the rights of the owners.
Website / Email. http://www.fagorautomation.com
Operating manual (TC).
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Operating manual (TC).
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BASIC CHARACTERISTICS.
(·M· MODEL)
ABOUT THE PRODUCT
QUERCUS CNC 8060.
CNC.
Basic characteristics.
8060 M FL 8060 M Power
Basic Basic Mold
Number of axes. 3 .. 4 3 .. 6 3 .. 6
Number of spindles. 1 1 .. 2 1 .. 2
Maximum number of axes and spindles. 5 7 7
Number of interpolated axes. 4 4 4
Number of tool magazines. 1 1 1
Number of execution channels. 1 1 1
Number of handwheels. 1 .. 3
CANopen remote modules. RIO5 / RIOW / RIOR
EtherCAT remote modules. RIOW-E / RIOR-E
Type of servo system. Analog / Digital Sercos III
Communications. Ethernet 10/100/1000 BaseT
Integrated PLC.
PLC execution time.
Digital inputs / Digital outputs.
Marks / Registers.
Timers / Counters.
•Symbols.
< 1ms/K
1024 / 1024
8192 / 1024
512 / 256
Unlimited
Block processing time. < 2.0 ms < 1.5 ms < 1.5 ms
Remote modules.
Basic characteristics.
RIOW RIO5 RIOR RIOW-E
Inline
RIOR-E
Type of bus. CANopen CANopen CANopen EtherCAT EtherCAT
Digital inputs per module. 8 24 / 48 48 8 48
Digital outputs per module. 8 16 / 32 32 8 32
Analog inputs per module. 44242
Analog outputs per module. 44424
Inputs for PT100 temperature sensors. 22242
Operating manual (TC).
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BASIC CHARACTERISTICS.
(·T· MODEL)
CNC.
Basic characteristics.
8060 T
FL Power
Number of axes. 3 .. 4 3 .. 6
Number of spindles. 1 .. 2 1 .. 3
Maximum number of axes and spindles. 5 7
Number of interpolated axes. 4 4
Number of tool magazines. 1 1 .. 2
Number of execution channels. 1 1 .. 2
Number of handwheels. 1 .. 3
CANopen remote modules. RIO5 / RIOW / RIOR
EtherCAT remote modules. RIOW-E / RIOR-E
Type of servo system. Analog / Digital Sercos III
Communications. Ethernet 10/100/1000 BaseT
Integrated PLC.
PLC execution time.
Digital inputs / Digital outputs.
Marks / Registers.
Timers / Counters.
Symbols.
< 1ms/K
1024 / 1024
8192 / 1024
512 / 256
Unlimited
Block processing time. < 2.0 ms < 1.5 ms
Remote modules.
Basic characteristics.
RIOW RIO5 RIOR RIOW-E
Inline
RIOR-E
Type of bus. CANopen CANopen CANopen EtherCAT EtherCAT
Digital inputs per module. 8 24 / 48 48 8 48
Digital outputs per module. 8 16 / 32 32 8 32
Analog inputs per module. 4 4 2 4 2
Analog outputs per module. 4 4 4 2 4
Inputs for PT100 temperature sensors. 2 2 2 4 2
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SOFTWARE OPTIONS.
Some of the features described in this manual are dependent on the acquired software options. The active
software options for the CNC can be consulted in the diagnostics mode (accessible from the task window
by pressing [CTRL] [A]), under software options. Consult Fagor Automation regarding the software options
available for your model.
Software option Description.
SOFT 8060 ADDIT AXES Option to add axes to the default configuration.
SOFT 8060 ADDIT SPINDLES Option to add spindles to the default configuration.
SOFT 8060 ADDIT TOOL MAGAZ Option to add magazines to the default configuration.
SOFT 8060 ADDIT CHANNELS Option to add channels to the default configuration.
SOFT DIGITAL SERCOS Option for a Sercos digital bus.
SOFT THIRD PARTY I/Os Option to enable the CANopen bus for non-Fagor
modules.
SOFT OPEN SYSTEM Option for open systems. The CNC is a closed system that
offers all the features needed to machine parts.
Nevertheless, at times there are some customers who use
third-party applications to take measurements, perform
statistics or other tasks apart from machining a part.
This feature must be active when installing this type of
application, even if they are Office files. Once the
application has been installed, it is recommended to close
the CNC in order to prevent the operators from installing
other kinds of applications that could slow the system
down and affect the machining operations.
SOFT i4.0 CONNECTIVITY PACK Options for Industry 4.0 connectivity. This option provides
various data exchange standards (for example, OPC UA),
which allows the CNC (and therefore the machine tool) to
be integrated into a data acquisition network or into a MES
or SCADA system.
SOFT EDIT/SIMUL Option to enable edisimu mode (edition and simulation)
on the CNC, which can edit, modify and simulate part
programs.
SOFT TOOL RADIUS COMP Option to enable radius compensation. This
compensation programs the contour to be machined
based on part dimensions without taking into account the
dimensions of the tool that will be used later on. This
avoids having to calculate and define the tool paths based
on the tool radius.
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SOFT PROFILE EDITOR Option to enable the profile editor in edisimu mode and in
the cycle editor. This editor can graphically, and in a
guided way, define rectangular, circular profiles or any
profile made up of straight and circular sections an it can
also import dxf files. After defining the profile, the CNC
generates the required blocks and add them to the
program.
SOFT 60 HD GRAPHICS High definition solid 3D graphics for the execution and
simulation of part-programs and canned cycles of the
editor. During machining, the HD graphics display, in real
time, the tool removing the material from the part, allowing
the condition of the part to be seen at all times. These
graphics are required for the collision control (FCAS).
SOFT 60 IIP CONVERSATIONAL The IIP (Interactive Icon-based Pages) mode, or
conversational mode, works with the CNC in a graphical
and guided way based on predefined cycles.
There is no
need to work with part programs, have any previous
programming knowledge or be familiar with Fagor CNCs.
Working in conversational mode is easier than in ISO
mode, as it ensures proper data entry and minimizes the
number of operations to be defined.
SOFT 60 RTCP Option to enable dynamic RTCP (Rotating Tool Center
Point) required to machine with 4, 5 and 6 axis kinematics;
for example, angular and orthogonal spindles, tilting
tables, etc. The RTCP orientation of the tool may be
changed without modifying the position occupied by the
tool tip on the part.
SOFT 60 C AXIS Option to enable C-axis kinematics and associated
canned cycles. The machine parameters of each axis or
spindle indicate whether it can operate as a C axis or not.
For this reason, it is not necessary to add specific axes to
the configuration.
SOFT 60 TANDEM AXES Option to enable tandem axle control. A tandem axis
consists of two motors mechanically coupled to each
other forming a single transmission system (axis or
spindle). A tandem axis helps provide the necessary
torque to move an axis when a single motor is not capable
of supplying enough torque to do it.
When activating this feature, it should be kept in mind that
for each tandem axis of the machine, another axis must
be added to the entire configuration. For example, on a
large 3-axis lathe (X Z and tailstock), if the tailstock is a
tandem axis, the final purchase order for the machine
must indicate 4 axes.
SOFT 60 SYNCHRONISM Option to enable the synchronization of paired axes and
spindles, in speed or position, and through a given ratio.
SOFT 60 HSSA I MACHINING SYSTEM Option to enable the HSSA-I (High Speed Surface
Accuracy) algorithm for high speed machining (HSC).
This new HSSA algorithm allows for high speed
machining optimization, where higher cutting speeds,
smoother contours, a better surface finishing and greater
precision are achieved.
SOFT 60 HSSA II MACHINING SYSTEM Option to enable the HSSA-II (High Speed Surface
Accuracy) algorithm for high-speed machining (HSC),
which has the following advantages compared to the
HSSA-I algorithm.
Advanced algorithm for point preprocessing in real
time.
Extended curvature algorithm with dynamic
limitations. Improved acceleration and jerk control.
Greater number of pre-processed points.
Filters to smooth out the dynamic machine behavior.
Software option Description.
Operating manual (TC).
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SOFT 60 PROBE Option to enable functions G100, G103 and G104 (for
probe movements) and probe canned cycles (which help
to measure part surfaces and to calibrate tools). For the
laser model, it only activates the non-cycle function G100.
The CNC may have two probes; usually a tabletop probe
to calibrate tools and a measuring probe to measure the
part.
SOFT 60 CONV USER CYCLES Option to enable user conversational cycles. The user and
the OEM can add their own canned cycles (user cycles)
using the FGUIM application that comes installed on the
CNC. The application offers a guided way to define a new
component and its softkey menu without having to be
familiar with script languages. User cycles work in a
similar way as Fagor canned cycles.
SOFT 60 PROGTL3 Option to enable the ProGTL3 programming language
(ISO language extension), allowing profiles to be
programmed using a geometric language and without the
need to use an external CAD system. This language can
program lines and circles where the end point is defined
as the intersection of 2 other sections, pockets, ruled
surfaces, etc.
SOFT 60 PPTRANS Option to enable the program translator, which can
convert programs written in other languages to Fagor ISO
code.
SOFT PWM CONTROL Option to enable PWM (Pulse - Width Modulation) control
on laser machines. This feature is essential for cutting
very thick sheets, where the CNC must create a series of
PWM pulses to control laser power when drilling the initial
point.
This function is only available for Sercos bus control
systems and must also use one of the two fast digital
outputs available from the central unit.
SOFT GENERATE ISO CODE ISO generation converts canned cycles, calls to
subroutines, loops, etc. into their equivalent ISO code (G,
F, S, etc functions), so the user can modify it and adapt it
to his needs (eliminate unwanted movements, etc.). The
CNC generates the new ISO code while simulating the
program, either from the DISIMU mode or from the
conversational mode.
Software option Description.
Operating manual (TC).
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Operating manual (TC).
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BASIC CHARACTERISTICS.
(·M· MODEL)
ABOUT THE PRODUCT
QUERCUS CNC 8065.
CNC.
Basic characteristics.
8065 M 8065 M Power
Basic Pack 1 Pack M Basic Pack 1 Pack M
Number of axes. 3..6 5..8 3..6 5..10 8..10 8..10
Number of spindles. 1 1..2 1 1..3 1..3 1..3
Maximum number of axes and spindles. 7 10 7 13 13 13
Number of interpolated axes. 3..6 5..8 3..6 5..10 8..10 8..10
Number of tool magazines. 1 1 1 1..2 1..2 1..2
Number of execution channels. 1 1 1 1 1..2 1..2
Number of handwheels. 1..12
CANopen remote modules. RIO5 / RIOW / RIOR
EtherCAT remote modules. RIOW-E / RIOR-E
Type of servo system. Analog / Digital Sercos III
Communications. Ethernet 10/100/1000 BaseT
Integrated PLC.
PLC execution time.
Digital inputs / Digital outputs.
Marks / Registers.
Timers / Counters.
•Symbols.
< 1ms/K
1024 / 1024
8192 / 1024
512 / 256
Unlimited
Block processing time. < 1 ms
Remote modules.
Basic characteristics.
RIOW RIO5 RIOR RIOW-E
Inline
RIOR-E
Type of bus. CANopen CANopen CANopen EtherCAT EtherCAT
Digital inputs per module. 8 24 / 48 48 8 48
Digital outputs per module. 8 16 / 32 32 8 32
Analog inputs per module. 44242
Analog outputs per module. 44424
Inputs for PT100 temperature sensors. 22242
Customizing (on an open system only).
PC-based open system, fully customizable.
INI configuration files.
Tool for display configuration FGUIM.
Visual Basic®, Visual C++®, etc.
Internal databases in Microsoft® Access.
OPC compatible interface
Operating manual (TC).
Quercus
CNC 8060
CNC 8065
·16·
REF. 2005
BASIC CHARACTERISTICS.
(·T· MODEL)
CNC.
Basic characteristics.
8065 T 8065 T Power
Basic Pack 1 Basic Pack 1
Number of axes. 3..5 5..7 5..10 8..10
Number of spindles. 2 2 2..3 2..3
Maximum number of axes and spindles. 6 9 13 13
Number of interpolated axes. 3..5 5..7 5..10 8..10
Number of tool magazines. 1 1..2 1..2 1..2
Number of execution channels. 1 1..2 1..2 1..2
Number of interpolated axes. 3..5 5..7 5..10 8..10
Number of handwheels. 1 to 12
CANopen remote modules. RIO5 / RIOW / RIOR
EtherCAT remote modules. RIOW-E / RIOR-E
Type of servo system. Analog / Digital Sercos III
Communications. Ethernet 10/100/1000 BaseT
Integrated PLC.
PLC execution time.
Digital inputs / Digital outputs.
Marks / Registers.
Timers / Counters.
Symbols.
< 1ms/K
1024 / 1024
8192 / 1024
512 / 256
Unlimited
Block processing time. < 1 ms
Remote modules.
Basic characteristics.
RIOW RIO5 RIOR RIOW-E
Inline
RIOR-E
Type of bus. CANopen CANopen CANopen EtherCAT EtherCAT
Digital inputs per module. 8 24 / 48 48 8 48
Digital outputs per module. 8 16 / 32 32 8 32
Analog inputs per module. 4 4 2 4 2
Analog outputs per module. 4 4 4 2 4
Inputs for PT100 temperature sensors. 2 2 2 4 2
Customizing (on an open system only).
PC-based open system, fully customizable.
INI configuration files.
Tool for display configuration FGUIM.
Visual Basic®, Visual C++®, etc.
Internal databases in Microsoft® Access.
OPC compatible interface
Operating manual (TC).
Quercus
CNC 8060
CNC 8065
·17·
REF. 2005
SOFTWARE OPTIONS.
Some of the features described in this manual are dependent on the acquired software options. The active
software options for the CNC can be consulted in the diagnostics mode (accessible from the task window
by pressing [CTRL] [A]), under software options. Consult Fagor Automation regarding the software options
available for your model.
Software option Description.
SOFT ADDIT AXES Option to add axes to the default configuration.
SOFT ADDIT SPINDLES Option to add spindles to the default configuration.
SOFT ADDIT TOOL MAGAZ Option to add magazines to the default configuration.
SOFT ADDIT CHANNELS Option to add channels to the default configuration.
SOFT 4 AXES INTERPOLATION LIMIT Limited to 4 interpolated axes.
SOFT DIGITAL SERCOS Option for a Sercos digital bus.
SOFT THIRD PARTY I/Os Option to enable the CANopen bus for non-Fagor
modules.
SOFT OPEN SYSTEM Option for open systems. The CNC is a closed system that
offers all the features needed to machine parts.
Nevertheless, at times there are some customers who use
third-party applications to take measurements, perform
statistics or other tasks apart from machining a part.
This feature must be active when installing this type of
application, even if they are Office files. Once the
application has been installed, it is recommended to close
the CNC in order to prevent the operators from installing
other kinds of applications that could slow the system
down and affect the machining operations.
SOFT i4.0 CONNECTIVITY PACK Options for Industry 4.0 connectivity. This option provides
various data exchange standards (for example, OPC UA),
which allows the CNC (and therefore the machine tool) to
be integrated into a data acquisition network or into a MES
or SCADA system.
SOFT EDIT/SIMUL Option to enable edisimu mode (edition and simulation)
on the CNC, which can edit, modify and simulate part
programs.
SOFT DUAL-PURPOSE (M-T) Option to enable the dual-purpose machine, which allows
milling and turning cycles. On Y-axis lathes, this option
allows for pockets, bosses and even irregular pockets with
islands to be made during milling cycles. On a C-axis mill,
this option allows turning cycles to be used.
Operating manual (TC).
Quercus
CNC 8060
CNC 8065
·18·
REF. 2005
SOFT TOOL RADIUS COMP Option to enable radius compensation. This
compensation programs the contour to be machined
based on part dimensions without taking into account the
dimensions of the tool that will be used later on. This
avoids having to calculate and define the tool paths based
on the tool radius.
SOFT PROFILE EDITOR Option to enable the profile editor in edisimu mode and in
the cycle editor. This editor can graphically, and in a
guided way, define rectangular, circular profiles or any
profile made up of straight and circular sections an it can
also import dxf files. After defining the profile, the CNC
generates the required blocks and add them to the
program.
SOFT HD GRAPHICS High definition solid 3D graphics for the execution and
simulation of part-programs and canned cycles of the
editor. During machining, the HD graphics display, in real
time, the tool removing the material from the part, allowing
the condition of the part to be seen at all times. These
graphics are required for the collision control (FCAS).
SOFT IIP CONVERSATIONAL The IIP (Interactive Icon-based Pages) mode, or
conversational mode, works with the CNC in a graphical
and guided way based on predefined cycles.
There is no
need to work with part programs, have any previous
programming knowledge or be familiar with Fagor CNCs.
Working in conversational mode is easier than in ISO
mode, as it ensures proper data entry and minimizes the
number of operations to be defined.
SOFT RTCP Option to enable dynamic RTCP (Rotating Tool Center
Point) required to machine with 4, 5 and 6 axis kinematics;
for example, angular and orthogonal spindles, tilting
tables, etc. The RTCP orientation of the tool may be
changed without modifying the position occupied by the
tool tip on the part.
SOFT C AXIS Option to enable C-axis kinematics and associated
canned cycles. The machine parameters of each axis or
spindle indicate whether it can operate as a C axis or not.
For this reason, it is not necessary to add specific axes to
the configuration.
SOFT TANDEM AXES Option to enable tandem axle control. A tandem axis
consists of two motors mechanically coupled to each
other forming a single transmission system (axis or
spindle). A tandem axis helps provide the necessary
torque to move an axis when a single motor is not capable
of supplying enough torque to do it.
When activating this feature, it should be kept in mind that
for each tandem axis of the machine, another axis must
be added to the entire configuration. For example, on a
large 3-axis lathe (X Z and tailstock), if the tailstock is a
tandem axis, the final purchase order for the machine
must indicate 4 axes.
SOFT SYNCHRONISM Option to enable the synchronization of paired axes and
spindles, in speed or position, and through a given ratio.
SOFT KINEMATIC CALIBRATION Option to enable tool calibration. For the first time, this
kinematics calibration allows for the kinematics offsets to
be calculated using various approximate data and, also,
from time to time to correct any possible deviations
caused by day-to-day machining operations.
Software option Description.
Operating manual (TC).
Quercus
CNC 8060
CNC 8065
·19·
REF. 2005
SOFT HSSA II MACHINING SYSTEM Option to enable the HSSA-II (High Speed Surface
Accuracy) algorithm for high speed machining (HSC).
This new HSSA algorithm allows for high speed
machining optimization, where higher cutting speeds,
smoother contours, a better surface finishing and greater
precision are achieved. The HSSA-II algorithm has the
following advantages compared to the HSSA-I algorithm.
Advanced algorithm for point preprocessing in real
time.
Extended curvature algorithm with dynamic
limitations. Improved acceleration and jerk control.
Greater number of pre-processed points.
Filters to smooth out the dynamic machine behavior.
SOFT TANGENTIAL CONTROL Option to enable tangential control. "Tangential Control"
maintains a rotary axis always in the same orientation with
respect to the programmed tool path. The machining path
is defined on the axes of the active plane and the CNC
maintains the orientation of the rotary axis along the entire
tool path.
SOFT PROBE Option to enable functions G100, G103 and G104 (for
probe movements) and probe canned cycles (which help
to measure part surfaces and to calibrate tools). For the
laser model, it only activates the non-cycle function G100.
The CNC may have two probes; usually a tabletop probe
to calibrate tools and a measuring probe to measure the
part.
SOFT FVC UP TO 10m3
SOFT FVC MORE TO 10m3
Options to enable volumetric compensation. The
precision of the parts is limited by the machine
manufacturing tolerances, wear, the effect of
temperature, etc., especially on 5-axis machines.
Volumetric compensation corrects these geometric errors
to a larger extent, thus improving the precision of the
positioning. The volume to be compensated is defined by
a point cloud and for each point the
error to be corrected is measured. When mapping the total
work volume of the machine, the CNC knows the exact
position of the tool at all times.
SOFT CONV USER CYCLES Option to enable user conversational cycles. The user and
the OEM can add their own canned cycles (user cycles)
using the FGUIM application that comes installed on the
CNC. The application offers a guided way to define a new
component and its softkey menu without having to be
familiar with script languages. User cycles work in a
similar way as Fagor canned cycles.
SOFT PROGTL3 Option to enable the ProGTL3 programming language
(ISO language extension), allowing profiles to be
programmed using a geometric language and without the
need to use an external CAD system. This language can
program lines and circles where the end point is defined
as the intersection of 2 other sections, pockets, ruled
surfaces, etc.
SOFT PPTRANS Option to enable the program translator, which can
convert programs written in other languages to Fagor ISO
code.
SOFT GENERATE ISO CODE ISO generation converts canned cycles, calls to
subroutines, loops, etc. into their equivalent ISO code (G,
F, S, etc functions), so the user can modify it and adapt it
to his needs (eliminate unwanted movements, etc.). The
CNC generates the new ISO code while simulating the
program, either from the DISIMU mode or from the
conversational mode.
Software option Description.
Operating manual (TC).
Quercus
CNC 8060
CNC 8065
·20·
REF. 2005
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Fagor CNC 8060elite T User manual

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