Fagor CNC 8058elite M User manual

Ref: 2010

8060

8065

Quercus

Programming manual.

BLANK PAGE

ꞏ2ꞏ

MACHINE SAFETY

It is up to the machine manufacturer to make sure that the safety of the machine

is enabled in order to prevent personal injury and damage to the CNC or to the

products connected to it. On start-up and while validating CNC parameters, it

checks the status of the following safety elements. If any of them is disabled, the

CNC shows the following warning message.

• Feedback alarm for analog axes.

• Software limits for analog and sercos linear axes.

• Following error monitoring for analog and sercos axes (except the spindle)

both at the CNC and at the drives.

• Tendency test on analog axes.

FAGOR AUTOMATION shall not be held responsible for any personal injuries or

physical damage caused or suffered by the CNC resulting from any of the safety

elements being disabled.

DUAL-USE PRODUCTS

Products manufactured by FAGOR AUTOMATION since April 1st 2014 will

include "-MDU" in their identification if they are included on the list of dual-use

products according to regulation UE 428/2009 and require an export license

depending on destination.

TRANSLATION OF THE ORIGINAL MANUAL

This manual is a translation of the original manual. This manual, as well as the

documents derived from it, have been drafted in Spanish. In the event of any

contradictions between the document in Spanish and its translations, the wording

in the Spanish version shall prevail. The original manual will be labeled with the

text "ORIGINAL MANUAL".

HARDWARE EXPANSIONS

FAGOR AUTOMATION shall not be held responsible for any personal injuries or

physical damage caused or suffered by the CNC resulting from any hardware

manipulation by personnel unauthorized by Fagor Automation.

If the CNC hardware is modified by personnel unauthorized by Fagor

Automation, it will no longer be under warranty.

COMPUTER VIRUSES

FAGOR AUTOMATION guarantees that the software installed contains no

computer viruses. It is up to the user to keep the unit virus free in order to

guarantee its proper operation. Computer viruses at the CNC may cause it to

malfunction.

FAGOR AUTOMATION shall not be held responsible for any personal injuries or

physical damage caused or suffered by the CNC due a computer virus in the

system.

If a computer virus is found in the system, the unit will no longer be under warranty.

transcribed, stored in a backup device or translated into another language

without Fagor Automation’s consent. Unauthorized copying or distributing of this

software is prohibited.

The information described in this manual may be subject to changes due to

technical modifications. Fagor Automation reserves the right to change the

contents of this manual without prior notice.

All the trade marks appearing in the manual belong to the corresponding owners.

The use of these marks by third parties for their own purpose could violate the

rights of the owners.

It is possible that CNC can execute more functions than those described in its

associated documentation; however, Fagor Automation does not guarantee the

validity of those applications. Therefore, except under the express permission

from Fagor Automation, any CNC application that is not described in the

documentation must be considered as "impossible". In any case, Fagor

Automation shall not be held responsible for any personal injuries or physical

damage caused or suffered by the CNC if it is used in any way other than as

explained in the related documentation.

The content of this manual and its validity for the product described here has been

verified. Even so, involuntary errors are possible, hence no absolute match is

guaranteed. However, the contents of this document are regularly checked and

updated implementing the necessary corrections in a later edition. We appreciate

your suggestions for improvement.

The examples described in this manual are for learning purposes. Before using

them in industrial applications, they must be properly adapted making sure that

the safety regulations are fully met.

Programming manual.

Quercus

CNC 8060

CNC 8065

ꞏ3ꞏ

REF: 2010

INDEX

About this manual......................................................................................................................... 9

About the product

Quercus CNC 8060. ....................................................................................................................11

About the product

Quercus CNC 8065. ................................................................................................................... 17

Declaration of CE conformity and warranty conditions. .............................................................. 23

Safety conditions. ....................................................................................................................... 25

Returning conditions. .................................................................................................................. 29

CNC maintenance. ..................................................................................................................... 31

New features............................................................................................................................... 33

CHAPTER 1 CREATING A PROGRAM.

1.1 Programming languages................................................................................................ 35

1.2 Program structure. ......................................................................................................... 36

1.2.1 Program body............................................................................................................. 37

1.2.2 The subroutines. ........................................................................................................ 38

1.3 Program block structure................................................................................................. 39

1.3.1 Programming in ISO code.......................................................................................... 40

1.3.2 High-level language programming. ............................................................................ 42

1.4 Programming of the axes............................................................................................... 43

1.5 List of "G" functions........................................................................................................ 44

1.6 List of auxiliary (miscellaneous) M functions.................................................................. 47

1.7 List of statements and instructions................................................................................. 48

1.8 Programming the block labels........................................................................................ 51

1.9 Comment programming. ................................................................................................ 52

1.10 Variables and constants................................................................................................. 53

1.11 Arithmetic parameters.................................................................................................... 54

1.12 Arithmetic and logic operators and functions................................................................. 55

1.13 Arithmetic and logic expressions. .................................................................................. 57

CHAPTER 2 MACHINE OVERVIEW

2.1 Axis nomenclature ......................................................................................................... 59

2.2 Coordinate system ......................................................................................................... 61

2.3 Reference systems ........................................................................................................ 62

2.3.1 Origins of the reference systems ............................................................................... 63

2.4 Home search.................................................................................................................. 64

2.4.1 Definition of "Home search" ....................................................................................... 64

2.4.2 "Home search" programming ..................................................................................... 65

CHAPTER 3 COORDINATE SYSTEM

3.1 Programming in millimeters (G71) or in inches (G70).................................................... 67

3.2 Absolute (G90) or incremental (G91) coordinates. ........................................................ 68

3.2.1 Rotary axes. ............................................................................................................... 69

3.3 Absolute and incremental coordinates in the same block (I). ........................................ 71

3.4 Programming in radius (G152) or in diameters (G151).................................................. 72

3.5 Coordinate programming ............................................................................................... 73

3.5.1 Cartesian coordinates ................................................................................................ 73

3.5.2 Polar coordinates ....................................................................................................... 74

3.5.3 Angle and Cartesian coordinate................................................................................. 76

CHAPTER 4 WORK PLANES.

4.1 About work planes on lathe and mill models.................................................................. 80

4.2 Select the main new work planes. ................................................................................. 81

4.2.1 Mill model or lathe model with "trihedron" type axis configuration. ............................ 81

4.2.2 Lathe model with "plane" type axis configuration....................................................... 82

4.3 Select any work plane and longitudinal axis. ................................................................. 83

4.4 Select the longitudinal axis of the tool............................................................................ 85

CHAPTER 5 ORIGIN SELECTION

5.1 Programming with respect to machine zero................................................................... 88

Programming manual.

Quercus

CNC 8060

CNC 8065

ꞏ4ꞏ

REF: 2010

5.2 Set the machine coordinate (G174). ............................................................................. 90

5.3 Fixture offset .................................................................................................................. 91

5.4 Coordinate preset (G92) ................................................................................................ 92

5.5 Zero offsets (G54-G59/G159)........................................................................................ 93

5.5.1 Variables for setting zero offsets................................................................................ 95

5.5.2 Incremental zero offset (G158) .................................................................................. 96

5.5.3 Excluding axes in the zero offset (G157) ................................................................... 98

5.6 Zero offset cancellation (G53) ....................................................................................... 99

5.7 Polar origin preset (G30) ............................................................................................. 100

CHAPTER 6 TECHNOLOGICAL FUNCTIONS

6.1 Machining feedrate (F)................................................................................................. 103

6.2 Feedrate related functions ........................................................................................... 105

6.2.1 Feedrate programming units (G93/G94/G95) .......................................................... 105

6.2.2 Feedrate blend (G108/G109/G193) ......................................................................... 106

6.2.3 Constant feedrate mode (G197/G196) .................................................................... 108

6.2.4 Cancellation of the % of feedrate override (G266)................................................... 110

6.2.5 Acceleration control (G130/G131) ........................................................................... 111

6.2.6 Jerk control (G132/G133) ........................................................................................ 113

6.2.7 Feed-Forward control (G134) .................................................................................. 114

6.2.8 AC-Forward control (G135)...................................................................................... 115

6.3 Spindle speed (S) ........................................................................................................ 116

6.4 Tool number (T) ........................................................................................................... 117

6.5 Tool offset number (D)................................................................................................. 120

6.6 Auxiliary (miscellaneous) functions (M) ....................................................................... 122

6.6.1 List of "M" functions ................................................................................................. 123

6.7 Auxiliary functions (H).................................................................................................. 124

CHAPTER 7 THE SPINDLE. BASIC CONTROL.

7.1 The master spindle of the channel............................................................................... 126

7.1.1 Manual selection of a master spindle....................................................................... 128

7.2 Spindle speed .............................................................................................................. 129

7.2.1 G192. Turning speed limitation ................................................................................ 130

7.2.2 Constant surface speed ........................................................................................... 131

7.3 Spindle start and stop .................................................................................................. 132

7.4 Gear change. ............................................................................................................... 134

7.5 Spindle orientation. ...................................................................................................... 136

7.5.1 The turning direction for spindle orientation............................................................. 138

7.5.2 M19 function with an associated subroutine. ........................................................... 140

7.5.3 Positioning speed..................................................................................................... 141

7.6 M functions with an associated subroutine. ................................................................. 142

CHAPTER 8 PATH CONTROL.

8.1 Rapid traverse (G00). .................................................................................................. 143

8.2 Linear interpolation (G01). ........................................................................................... 145

8.3 Circular interpolation (G02/G03).................................................................................. 151

8.3.1 Cartesian coordinates (Arc center programming). ................................................... 153

8.3.2 Cartesian coordinates (arc radius programming). ................................................... 155

8.3.3 Cartesian coordinates (arc radius pre-programming) (G263). ................................. 157

8.3.4 Polar coordinates. .................................................................................................... 158

8.3.5 Programming example (M model). Polar coordinates.............................................. 160

8.3.6 Programming example (M model). Polar coordinates. ............................................ 161

8.3.7 Programming example (T model). Programming examples. ................................... 162

8.3.8 Polar coordinates. Temporary Polar origin shift to the center of arc (G31).............. 163

8.3.9 Cartesian coordinates. Arc center in absolute coordinates (no-modal) (G06). ........ 164

8.3.10 Cartesian coordinates. Arc center in absolute coordinates (modal) (G261/G262). . 165

8.3.11 Arc correction (G264/G265)..................................................................................... 167

8.4 Arc tangent to previous path (G08).............................................................................. 169

8.5 Arc defined by three points (G09)................................................................................ 171

8.6 Helical interpolation (G02/G03). .................................................................................. 173

CHAPTER 9 TOOL PATH CONTROL. MANUAL INTERVENTION.

9.1 Additive manual intervention (G201/G202).................................................................. 176

9.2 Exclusive manual intervention (G200). ........................................................................ 177

9.3 Jogging feedrate. ......................................................................................................... 178

9.3.1 Feedrate in continuous jog (#CONTJOG)................................................................ 178

9.3.2 Feedrate in incremental jog (#INCJOG). ................................................................. 179

9.3.3 Feedrate in incremental jog (#MPG)........................................................................ 180

9.3.4 Manual path movement limits (#SET OFFSET)....................................................... 181

9.3.5 Synchronization of coordinates and additive manual offset (#SYNC POS)............. 182

Programming manual.

Quercus

CNC 8060

CNC 8065

ꞏ5ꞏ

REF: 2010

9.4 Variables. ..................................................................................................................... 183

CHAPTER 10 ELECTRONIC THREADING AND RIGID TAPPING.

10.1 Electronic threading with constant pitch (G33) ............................................................ 185

10.1.1 Programming examples (ꞏMꞏ model)........................................................................ 188

10.1.2 Programming examples (ꞏTꞏ model) ........................................................................ 189

10.2 Electronic threading with variable pitch (G34) ............................................................. 191

10.3 Rigid tapping (G63)...................................................................................................... 195

10.4 Withdraw the axes after interrupting an electronic threading (G233)........................... 197

10.4.1 Variables related to G233. ....................................................................................... 200

10.4.2 Programming example. ............................................................................................ 200

CHAPTER 11 GEOMETRY ASSISTANCE

11.1 Square corner (G07/G60) ............................................................................................ 201

11.2 Semi-rounded corner (G50) ......................................................................................... 202

11.3 Controlled corner rounding, radius blend, (G05/G61).................................................. 203

11.3.1 Types of corner rounding ......................................................................................... 204

11.4 Corner rounding, radius blend, (G36) .......................................................................... 208

11.5 Corner chamfering, (G39) ............................................................................................ 210

11.6 Tangential entry (G37) ................................................................................................. 212

11.7 Tangential exit (G38) ................................................................................................... 213

11.8 Mirror image (G11, G12, G13, G10, G14) ................................................................... 214

11.9 Pattern rotation (G73) .................................................................................................. 218

11.10 General scaling factor .................................................................................................. 220

11.11 Work zones. ................................................................................................................. 223

11.11.1 CNC behavior when there are active work zones. ................................................... 224

11.11.2 Set the limits of the work zones (G120/G121/G123)................................................ 225

11.11.3 Enable/disable the work zones (G122). ................................................................... 227

11.11.4 Summary of work zone related variables. ................................................................ 230

CHAPTER 12 ADDITIONAL PREPARATORY FUNCTIONS

12.1 Dwell (G04 / #TIME). ................................................................................................... 231

12.2 Software limits.............................................................................................................. 233

12.2.1 Define the first software limit (G198/G199). ............................................................. 234

12.2.2 Define the first software limit via variables. .............................................................. 236

12.2.3 Define the second software limit via variables. ........................................................ 237

12.2.4 Variables associated with the software limits........................................................... 238

12.3 Turn Hirth axis on and off (G170/G171)....................................................................... 239

12.4 Set and gear change.................................................................................................... 240

12.4.1 Change parameter set of an axis (G112)................................................................. 240

12.4.2 Variables related to set and gear change. ............................................................... 241

12.5 Smooth the path and the feedrate. .............................................................................. 242

12.5.1 Smooth the path (#PATHND)................................................................................... 242

12.5.2 Smooth the path and the feedrate (#FEEDND). ...................................................... 243

CHAPTER 13 TOOL COMPENSATION

13.1 Tool radius compensation............................................................................................ 247

13.1.1 Location code (shape or type) of the turning tools ................................................... 248

13.1.2 Functions associates with radius compensation...................................................... 251

13.1.3 Beginning of tool radius compensation .................................................................... 254

13.1.4 Sections of tool radius compensation ...................................................................... 257

13.1.5 Change of type of radius compensation while machining ........................................ 261

13.1.6 Cancellation of tool radius compensation ................................................................ 263

13.2 Tool length compensation............................................................................................ 266

13.3 3D tool compensation. ................................................................................................. 268

13.3.1 Programming the vector in the block........................................................................ 270

CHAPTER 14 CONTROLLING THE EXECUTION AND DISPLAYING THE PROGRAM.

14.1 Conditional block skip (/) ............................................................................................. 271

14.2 Abort the execution of the program and resume it in another block or program. ........ 272

14.2.1 Define the execution resuming block or program (#ABORT)................................... 273

14.2.2 Default point to continue the execution (#ABORT OFF).......................................... 274

14.3 Block repetition (NR).................................................................................................... 275

14.3.1 Movement block repetition n times (NR/NR0).......................................................... 275

14.3.2 Prepare a subroutine without executing it (NR0). .................................................... 276

14.4 Block group repetition (#RPT)...................................................................................... 277

14.4.1 Programming example. ............................................................................................ 279

14.5 Interrupt block preparation until an event is caused (#WAIT FOR). ............................ 280

14.6 Interrupt block preparation (#FLUSH).......................................................................... 281

Programming manual.

Quercus

CNC 8060

CNC 8065

ꞏ6ꞏ

REF: 2010

14.7 Enable/disable the single-block treatment (#ESBLK/ #DSBLK). ................................. 282

14.8 Enable/disable the stop signal (#DSTOP/#ESTOP). ................................................... 283

14.9 Enable/disable the feed-hold signal (#DFHOLD/#EFHOLD). ...................................... 284

14.10 Block skip ($GOTO)..................................................................................................... 285

14.11 Conditional execution ($IF).......................................................................................... 286

14.11.1 Conditional execution ($IF). ..................................................................................... 286

14.11.2 Conditional execution ($IF - $ELSE)........................................................................ 287

14.11.3 Conditional execution ($IF - $ELSEIF). ................................................................... 288

14.12 Conditional execution ($SWITCH)............................................................................... 289

14.13 Block repetition ($FOR) ............................................................................................... 290

14.14 Conditional block repetition ($WHILE). ........................................................................ 292

14.15 Conditional block repetition ($DO)............................................................................... 293

CHAPTER 15 SUBROUTINES.

15.1 Executing subroutines from RAM memory. ................................................................. 297

15.2 Definition of the subroutines ........................................................................................ 298

15.3 Subroutine execution. .................................................................................................. 299

15.3.1 LL. Call to a local subroutine.................................................................................... 300

15.3.2 L. Call to a global subroutine. .................................................................................. 300

15.3.3 #CALL. Call to a global or local subroutine.............................................................. 301

15.3.4 #PCALL. Call to a global or local subroutine initializing parameters........................ 302

15.3.5 #MCALL. Modal call to a local or global subroutine................................................. 303

15.3.6 #MDOFF. Turning the subroutine into non-modal. .................................................. 305

15.3.7 #RETDSBLK. Execute subroutine as a single block................................................ 306

15.4 #PATH. Define the location of the global subroutines. ................................................ 307

15.5 OEM subroutine execution. ......................................................................................... 308

15.6 Generic user subroutines (G500-G599). ..................................................................... 310

15.7 Assistance for subroutines........................................................................................... 313

15.7.1 Subroutine help files. ............................................................................................... 313

15.7.2 List of available subroutines..................................................................................... 315

15.8 Interruption subroutines. .............................................................................................. 316

15.8.1 Repositioning axes and spindles from the subroutine (#REPOS). .......................... 317

15.9 Subroutine associated with the start............................................................................ 318

CHAPTER 16 EXECUTING BLOCKS AND PROGRAMS

16.1 Executing a program in the indicated channel............................................................. 319

16.2 Executing a block in the indicated channel.................................................................. 321

CHAPTER 17 C AXIS

17.1 Activating the spindle as "C" axis................................................................................. 324

17.2 Machining of the face of the part ................................................................................. 326

17.3 Machining of the turning side of the part...................................................................... 328

CHAPTER 18 LASER.

18.1 Synchronized switching. .............................................................................................. 331

18.1.1 Activate synchronized switching. ............................................................................. 332

18.1.2 Cancel synchronized switching................................................................................ 333

18.1.3 Variables related to synchronized switching. ........................................................... 334

18.2 PWM (Pulse-Width Modulation)................................................................................... 335

18.2.1 Activate the PWM. ................................................................................................... 336

18.2.2 Cancel the PWM. ..................................................................................................... 338

18.2.3 PWM variables......................................................................................................... 339

CHAPTER 19 ANGULAR TRANSFORMATION OF AN INCLINE AXIS.

19.1 Turning angular transformation on and off................................................................... 343

19.2 Freezing (suspending) the angular transformation. ..................................................... 344

19.3 Obtaining information on angular transformation......................................................... 345

CHAPTER 20 TANGENTIAL CONTROL.

20.1 Turning tangential control on and off. .......................................................................... 349

20.2 Freezing tangential control. ......................................................................................... 352

20.3 Obtaining information on tangential control. ................................................................ 354

CHAPTER 21 KINEMATICS AND COORDINATE TRANSFORMATION

21.1 Coordinate systems. .................................................................................................... 356

21.2 Movement in an inclined plane. ................................................................................... 357

Programming manual.

Quercus

CNC 8060

CNC 8065

ꞏ7ꞏ

REF: 2010

21.3 Select a kinematics (#KIN ID). ..................................................................................... 358

21.4 Coordinate systems (#CS / #ACS). ............................................................................. 359

21.4.1 Define a coordinate system (MODE1). .................................................................... 363

21.4.2 Define a coordinate system (MODE2). .................................................................... 364

21.4.3 Define a coordinate system (MODE3). .................................................................... 365

21.4.4 Define a coordinate system (MODE4). .................................................................... 366

21.4.5 Define a coordinate system (MODE5). .................................................................... 367

21.4.6 Define a coordinate system (MODE6). .................................................................... 368

21.4.7 Operation with 45º spindles (Huron type). ............................................................... 370

21.4.8 How to combine several coordinate systems........................................................... 372

21.5 Tool perpendicular to the inclined plane (#TOOL ORI)................................................ 374

21.5.1 Programming examples. .......................................................................................... 375

21.6 Using RTCP (Rotating Tool Center Point). .................................................................. 377

21.6.1 Programming examples. .......................................................................................... 379

21.7 Correct the implicit tool length compensation of the program (#TLC).......................... 381

21.8 How to withdraw the tool when losing the plane. ......................................................... 382

21.9 Tool orientation in the part coordinate system. ............................................................ 383

21.9.1 Activate tool orientation in the part coordinate system............................................. 383

21.9.2 Cancel tool orientation in the part coordinate system. ............................................. 384

21.9.3 How to manage the discontinuities in the orientation of rotary axes........................ 385

21.9.4 Screen for choosing the desired solution................................................................. 387

21.9.5 Execution example. Selecting a solution.................................................................. 388

21.10 Selecting the rotary axes that position the tool in type-52 kinematics. ........................ 389

21.11 Transform the current part zero considering the position of the table kinematics........ 390

21.11.1 Process of saving a part zero with the table axes in any position............................ 391

21.11.2 Example to maintain the part zero without rotating the coordinate system.............. 392

21.12 Summary of kinematics related variables. ................................................................... 393

CHAPTER 22 HSC. HIGH SPEED MACHINING.

22.1 Recommendations for machining. ............................................................................... 398

22.2 User subroutines G500-G501 to turn HSC on/off. ....................................................... 399

22.2.1 Alternative example for functions G500-G501 supplied by Fagor............................ 401

22.3 HSC SURFACE mode. Optimization of surface finish. ................................................ 403

22.4 HSC CONTERROR mode. Optimizing the contouring error........................................ 406

22.5 HSC FAST mode. Optimizing the machining feedrate................................................. 408

22.6 Canceling the HSC mode. ........................................................................................... 410

CHAPTER 23 VIRTUAL TOOL AXIS.

23.1 Activate the virtual tool axis. ........................................................................................ 412

23.2 Cancel the virtual tool axis. .......................................................................................... 413

23.3 Variables associated with the virtual tool axis.............................................................. 414

CHAPTER 24 DISPLAYING MESSAGES, WARNINGS AND ERRORS.

24.1 #ERROR. Display an error on the screen.................................................................... 416

24.2 #WARNING / #WARNINGSTOP. Displaying a warning on the screen. ...................... 418

24.3 #MSG. Display a message on the screen.................................................................... 420

24.4 Format identifiers and special characters. ................................................................... 421

24.5 cncError.txt file. List of OEM errors and warnings. ...................................................... 422

24.6 Summary of the variables. ........................................................................................... 423

CHAPTER 25 OPENING AND WRITING FILES.

25.1 #OPEN. Open file for writing........................................................................................ 425

25.2 #WRITE. Writing in a file.............................................................................................. 427

25.3 #CLOSE. Close a file. .................................................................................................. 429

25.4 cncWrite.txt file. List of OEM and user messages. ...................................................... 430

CHAPTER 26 PROGRAMMING STATEMENTS.

26.1 Display instructions. Define the size of the graphics area ........................................... 431

26.2 ISO generation............................................................................................................. 434

26.3 Electronic axis slaving.................................................................................................. 437

26.4 Axis parking ................................................................................................................. 438

26.5 Modifying the configuration of the axes of a channel................................................... 440

26.6 Modifying the configuration of the spindles of a channel ............................................. 445

26.7 Spindle synchronization ............................................................................................... 448

26.8 Selecting the loop for an axis or a spindle. Open loop or closed loop ......................... 452

26.9 Collision detection........................................................................................................ 454

26.10 Spline interpolation (Akima) ......................................................................................... 456

26.11 Polynomial interpolation............................................................................................... 459

26.12 Acceleration control ..................................................................................................... 460

Programming manual.

Quercus

CNC 8060

CNC 8065

ꞏ8ꞏ

REF: 2010

26.13 Definition of macros ..................................................................................................... 462

26.14 Communication and synchronization between channels............................................. 464

26.15 Movements of independent axes................................................................................. 467

26.16 Electronic cams. .......................................................................................................... 471

26.17 On line modification of the machine configuration in HD graphics (xca files). ............. 474

CHAPTER 27 CNC VARIABLES.

Programming manual.

Quercus

CNC 8060

CNC 8065

ꞏ9ꞏ

REF: 2010

ABOUT THIS MANUAL.

Title. Programming manual.

Models. Quercus

CNC 8060

CNC 8065

Type of documentation. End user manual. This manual describes the ISO and high-level

programming language. The canned cycles and the functions

associated with the probe have their own manual.

Remarks.

Always use the manual reference associated with the software version

or a later manual reference. You can download the latest manual

reference from the download section on our website.

Limitations.

The availability of some of the features described in this manual are

dependent on the acquired software options. Moreover, the machine

manufacturer (OEM) customizes the CNC performance of each

machine using the machine parameters and the PLC. Because of this,

the manual may describe features that are not available for the CNC

or the machine. Consult the machine manufacturer for the available

features.

Electronic document. man_qc_60_65_prg.pdf. Manual available from the download

section of our website.

Language. English [EN]. Refer to our website, download area, the languages

available for each manual.

Date of publication. October, 2020

Manual reference Ref: 2010

Associated version. v1.16

Responsibility exemption. The information described in this manual may be subject to changes

due to technical modifications. Fagor Automation reserves the right to

change the contents of this manual without prior notice.

Trademarks. This manual may contain third-party trademarks or trade names,

however, they do not have them associated ® or ™ symbols. All the

trade marks appearing in the manual belong to the corresponding

owners. The use of these marks by third parties for their own purpose

could violate the rights of the owners.

Website / Email. http://www.fagorautomation.com

Email: [email protected]

Programming manual.

Quercus

CNC 8060

CNC 8065

ꞏ10ꞏ

REF: 2010

Programming manual.

Quercus

CNC 8060

CNC 8065

ꞏ11ꞏ

REF: 2010

BASIC CHARACTERISTICS.

(ꞏMꞏ MODEL)

ABOUT THE PRODUCT

QUERCUS CNC 8060.

CNC.

Basic characteristics.

8060 M FL 8060 M Power

Basic Basic Mold

Number of axes. 3 .. 4 3 .. 6 3 .. 6

Number of spindles. 1 1 .. 2 1 .. 2

Maximum number of axes and spindles. 5 7 7

Number of interpolated axes. 4 4 4

Number of tool magazines. 1 1 1

Number of execution channels. 1 1 1

Number of handwheels. 1 .. 3

CANopen remote modules. RIO5 / RIOW / RIOR

EtherCAT remote modules. RIOW-E / RIOR-E

Type of servo system. Analog / Digital Sercos III

Communications. Ethernet 10/100/1000 BaseT

Integrated PLC.

• PLC execution time.

• Digital inputs / Digital outputs.

• Marks / Registers.

• Timers / Counters.

•Symbols.

< 1ms/K

1024 / 1024

8192 / 1024

512 / 256

Unlimited

Block processing time. < 2.0 ms < 1.5 ms < 1.5 ms

Remote modules.

Basic characteristics.

RIOW RIO5 RIOR RIOW-E

Inline

RIOR-E

Type of bus. CANopen CANopen CANopen EtherCAT EtherCAT

Digital inputs per module. 8 24 / 48 48 8 48

Digital outputs per module. 8 16 / 32 32 8 32

Analog inputs per module. 44242

Analog outputs per module. 44424

Inputs for PT100 temperature sensors. 22242

Programming manual.

Quercus

CNC 8060

CNC 8065

ꞏ12ꞏ

REF: 2010

BASIC CHARACTERISTICS.

(ꞏTꞏ MODEL)

CNC.

Basic characteristics.

8060 T

FL Power

Number of axes. 3 .. 4 3 .. 6

Number of spindles. 1 .. 2 1 .. 3

Maximum number of axes and spindles. 5 7

Number of interpolated axes. 4 4

Number of tool magazines. 1 1 .. 2

Number of execution channels. 1 1 .. 2

Number of handwheels. 1 .. 3

CANopen remote modules. RIO5 / RIOW / RIOR

EtherCAT remote modules. RIOW-E / RIOR-E

Type of servo system. Analog / Digital Sercos III

Communications. Ethernet 10/100/1000 BaseT

Integrated PLC.

• PLC execution time.

• Digital inputs / Digital outputs.

• Marks / Registers.

• Timers / Counters.

• Symbols.

< 1ms/K

1024 / 1024

8192 / 1024

512 / 256

Unlimited

Block processing time. < 2.0 ms < 1.5 ms

Remote modules.

Basic characteristics.

RIOW RIO5 RIOR RIOW-E

Inline

RIOR-E

Type of bus. CANopen CANopen CANopen EtherCAT EtherCAT

Digital inputs per module. 8 24 / 48 48 8 48

Digital outputs per module. 8 16 / 32 32 8 32

Analog inputs per module. 4 4 2 4 2

Analog outputs per module. 4 4 4 2 4

Inputs for PT100 temperature sensors. 2 2 2 4 2

Programming manual.

Quercus

CNC 8060

CNC 8065

ꞏ13ꞏ

REF: 2010

SOFTWARE OPTIONS.

Some of the features described in this manual are dependent on the acquired software options. The active

software options for the CNC can be consulted in the diagnostics mode (accessible from the task window

by pressing [CTRL] [A]), under software options. Consult Fagor Automation regarding the software options

available for your model.

Software option Description.

SOFT 8060 ADDIT AXES Option to add axes to the default configuration.

SOFT 8060 ADDIT SPINDLES Option to add spindles to the default configuration.

SOFT 8060 ADDIT TOOL MAGAZ Option to add magazines to the default configuration.

SOFT 8060 ADDIT CHANNELS Option to add channels to the default configuration.

SOFT DIGITAL SERCOS Option for a Sercos digital bus.

SOFT THIRD PARTY DRIVES Option to use EtherCAT third party drives.

SOFT THIRD PARTY I/Os Option to use third party I/O modules.

SOFT OPEN SYSTEM Option for open systems. The CNC is a closed system that

offers all the features needed to machine parts.

Nevertheless, at times there are some customers who use

third-party applications to take measurements, perform

statistics or other tasks apart from machining a part.

This feature must be active when installing this type of

application, even if they are Office files. Once the

application has been installed, it is recommended to close

the CNC in order to prevent the operators from installing

other kinds of applications that could slow the system

down and affect the machining operations.

SOFT i4.0 CONNECTIVITY PACK Options for Industry 4.0 connectivity. This option provides

various data exchange standards (for example, OPC UA),

which allows the CNC (and therefore the machine tool) to

be integrated into a data acquisition network or into a MES

or SCADA system.

SOFT EDIT/SIMUL Option to enable edisimu mode (edition and simulation)

on the CNC, which can edit, modify and simulate part

programs.

SOFT TOOL RADIUS COMP Option to enable radius compensation. This

compensation programs the contour to be machined

based on part dimensions without taking into account the

dimensions of the tool that will be used later on. This

avoids having to calculate and define the tool paths based

on the tool radius.

Programming manual.

Quercus

CNC 8060

CNC 8065

ꞏ14ꞏ

REF: 2010

SOFT PROFILE EDITOR Option to enable the profile editor in edisimu mode and in

the cycle editor. This editor can graphically, and in a

guided way, define rectangular, circular profiles or any

profile made up of straight and circular sections an it can

also import dxf files. After defining the profile, the CNC

generates the required blocks and add them to the

program.

SOFT 60 HD GRAPHICS High definition solid 3D graphics for the execution and

simulation of part-programs and canned cycles of the

editor. During machining, the HD graphics display, in real

time, the tool removing the material from the part, allowing

the condition of the part to be seen at all times. These

graphics are required for the collision control (FCAS).

SOFT 60 IIP CONVERSATIONAL The IIP (Interactive Icon-based Pages) mode, or

conversational mode, works with the CNC in a graphical

and guided way based on predefined cycles.

There is no

need to work with part programs, have any previous

programming knowledge or be familiar with Fagor CNCs.

Working in conversational mode is easier than in ISO

mode, as it ensures proper data entry and minimizes the

number of operations to be defined.

SOFT 60 RTCP Option to enable dynamic RTCP (Rotating Tool Center

Point) required to machine with 4, 5 and 6 axis kinematics;

for example, angular and orthogonal spindles, tilting

tables, etc. The RTCP orientation of the tool may be

changed without modifying the position occupied by the

tool tip on the part.

SOFT 60 C AXIS Option to enable C-axis kinematics and associated

canned cycles. The machine parameters of each axis or

spindle indicate whether it can operate as a C axis or not.

For this reason, it is not necessary to add specific axes to

the configuration.

SOFT 60 TANDEM AXES Option to enable tandem axle control. A tandem axis

consists of two motors mechanically coupled to each

other forming a single transmission system (axis or

spindle). A tandem axis helps provide the necessary

torque to move an axis when a single motor is not capable

of supplying enough torque to do it.

When activating this feature, it should be kept in mind that

for each tandem axis of the machine, another axis must

be added to the entire configuration. For example, on a

large 3-axis lathe (X Z and tailstock), if the tailstock is a

tandem axis, the final purchase order for the machine

must indicate 4 axes.

SOFT 60 SYNCHRONISM Option to enable the synchronization of paired axes and

spindles, in speed or position, and through a given ratio.

SOFT 60 HSSA I MACHINING SYSTEM Option to enable the HSSA-I (High Speed Surface

Accuracy) algorithm for high speed machining (HSC).

This new HSSA algorithm allows for high speed

machining optimization, where higher cutting speeds,

smoother contours, a better surface finishing and greater

precision are achieved.

SOFT 60 HSSA II MACHINING SYSTEM Option to enable the HSSA-II (High Speed Surface

Accuracy) algorithm for high-speed machining (HSC),

which has the following advantages compared to the

HSSA-I algorithm.

• Advanced algorithm for point preprocessing in real

time.

• Extended curvature algorithm with dynamic

limitations. Improved acceleration and jerk control.

• Greater number of pre-processed points.

• Filters to smooth out the dynamic machine behavior.

Software option Description.

Programming manual.

Quercus

CNC 8060

CNC 8065

ꞏ15ꞏ

REF: 2010

SOFT 60 PROBE Option to enable functions G100, G103 and G104 (for

probe movements) and probe canned cycles (which help

to measure part surfaces and to calibrate tools). For the

laser model, it only activates the non-cycle function G100.

The CNC may have two probes; usually a tabletop probe

to calibrate tools and a measuring probe to measure the

part.

SOFT 60 CONV USER CYCLES Option to enable user conversational cycles. The user and

the OEM can add their own canned cycles (user cycles)

using the FGUIM application that comes installed on the

CNC. The application offers a guided way to define a new

component and its softkey menu without having to be

familiar with script languages. User cycles work in a

similar way as Fagor canned cycles.

SOFT 60 PROGTL3 Option to enable the ProGTL3 programming language

(ISO language extension), allowing profiles to be

programmed using a geometric language and without the

need to use an external CAD system. This language can

program lines and circles where the end point is defined

as the intersection of 2 other sections, pockets, ruled

surfaces, etc.

SOFT 60 PPTRANS Option to enable the program translator, which can

convert programs written in other languages to Fagor ISO

code.

SOFT PWM CONTROL Option to enable PWM (Pulse - Width Modulation) control

on laser machines. This feature is essential for cutting

very thick sheets, where the CNC must create a series of

PWM pulses to control laser power when drilling the initial

point.

This function is only available for Sercos bus control

systems and must also use one of the two fast digital

outputs available from the central unit.

SOFT GENERATE ISO CODE ISO generation converts canned cycles, calls to

subroutines, loops, etc. into their equivalent ISO code (G,

F, S, etc functions), so the user can modify it and adapt it

to his needs (eliminate unwanted movements, etc.). The

CNC generates the new ISO code while simulating the

program, either from the DISIMU mode or from the

conversational mode.

Software option Description.

Programming manual.

Quercus

CNC 8060

CNC 8065

ꞏ16ꞏ

REF: 2010

Programming manual.

Quercus

CNC 8060

CNC 8065

ꞏ17ꞏ

REF: 2010

BASIC CHARACTERISTICS.

(ꞏMꞏ MODEL)

ABOUT THE PRODUCT

QUERCUS CNC 8065.

CNC.

Basic characteristics.

8065 M 8065 M Power

Basic Pack 1 Pack M Basic Pack 1 Pack M

Number of axes. 3..6 5..8 3..6 5..10 8..10 8..10

Number of spindles. 1 1..2 1 1..3 1..3 1..3

Maximum number of axes and spindles. 7 10 7 13 13 13

Number of interpolated axes. 3..6 5..8 3..6 5..10 8..10 8..10

Number of tool magazines. 1 1 1 1..2 1..2 1..2

Number of execution channels. 1 1 1 1 1..2 1..2

Number of handwheels. 1..12

CANopen remote modules. RIO5 / RIOW / RIOR

EtherCAT remote modules. RIOW-E / RIOR-E

Type of servo system. Analog / Digital Sercos III

Communications. Ethernet 10/100/1000 BaseT

Integrated PLC.

• PLC execution time.

• Digital inputs / Digital outputs.

• Marks / Registers.

• Timers / Counters.

•Symbols.

< 1ms/K

1024 / 1024

8192 / 1024

512 / 256

Unlimited

Block processing time. < 1 ms

Remote modules.

Basic characteristics.

RIOW RIO5 RIOR RIOW-E

Inline

RIOR-E

Type of bus. CANopen CANopen CANopen EtherCAT EtherCAT

Digital inputs per module. 8 24 / 48 48 8 48

Digital outputs per module. 8 16 / 32 32 8 32

Analog inputs per module. 44242

Analog outputs per module. 44424

Inputs for PT100 temperature sensors. 22242

Customizing (on an open system only).

PC-based open system, fully customizable.

• INI configuration files.

• Tool for display configuration FGUIM.

• Visual Basic®, Visual C++®, etc.

• Internal databases in Microsoft® Access.

• OPC compatible interface

Programming manual.

Quercus

CNC 8060

CNC 8065

ꞏ18ꞏ

REF: 2010

BASIC CHARACTERISTICS.

(ꞏTꞏ MODEL)

CNC.

Basic characteristics.

8065 T 8065 T Power

Basic Pack 1 Basic Pack 1

Number of axes. 3..5 5..7 5..10 8..10

Number of spindles. 2 2 2..3 2..3

Maximum number of axes and spindles. 6 9 13 13

Number of interpolated axes. 3..5 5..7 5..10 8..10

Number of tool magazines. 1 1..2 1..2 1..2

Number of execution channels. 1 1..2 1..2 1..2

Number of interpolated axes. 3..5 5..7 5..10 8..10

Number of handwheels. 1 to 12

CANopen remote modules. RIO5 / RIOW / RIOR

EtherCAT remote modules. RIOW-E / RIOR-E

Type of servo system. Analog / Digital Sercos III

Communications. Ethernet 10/100/1000 BaseT

Integrated PLC.

PLC execution time.

Digital inputs / Digital outputs.

Marks / Registers.

Timers / Counters.

Symbols.

< 1ms/K

1024 / 1024

8192 / 1024

512 / 256

Unlimited

Block processing time. < 1 ms

Remote modules.

Basic characteristics.

RIOW RIO5 RIOR RIOW-E

Inline

RIOR-E

Type of bus. CANopen CANopen CANopen EtherCAT EtherCAT

Digital inputs per module. 8 24 / 48 48 8 48

Digital outputs per module. 8 16 / 32 32 8 32

Analog inputs per module. 4 4 2 4 2

Analog outputs per module. 4 4 4 2 4

Inputs for PT100 temperature sensors. 2 2 2 4 2

Customizing (on an open system only).

PC-based open system, fully customizable.

INI configuration files.

Tool for display configuration FGUIM.

Visual Basic®, Visual C++®, etc.

Internal databases in Microsoft® Access.

OPC compatible interface

Programming manual.

Quercus

CNC 8060

CNC 8065

ꞏ19ꞏ

REF: 2010

SOFTWARE OPTIONS.

Some of the features described in this manual are dependent on the acquired software options. The active

software options for the CNC can be consulted in the diagnostics mode (accessible from the task window

by pressing [CTRL] [A]), under software options. Consult Fagor Automation regarding the software options

available for your model.

Software option Description.

SOFT ADDIT AXES Option to add axes to the default configuration.

SOFT ADDIT SPINDLES Option to add spindles to the default configuration.

SOFT ADDIT TOOL MAGAZ Option to add magazines to the default configuration.

SOFT ADDIT CHANNELS Option to add channels to the default configuration.

SOFT 4 AXES INTERPOLATION LIMIT Limited to 4 interpolated axes.

SOFT DIGITAL SERCOS Option for a Sercos digital bus.

SOFT THIRD PARTY DRIVES Option to use EtherCAT third party drives.

SOFT THIRD PARTY I/Os Option to use third party I/O modules.

SOFT OPEN SYSTEM Option for open systems. The CNC is a closed system that

offers all the features needed to machine parts.

Nevertheless, at times there are some customers who use

third-party applications to take measurements, perform

statistics or other tasks apart from machining a part.

This feature must be active when installing this type of

application, even if they are Office files. Once the

application has been installed, it is recommended to close

the CNC in order to prevent the operators from installing

other kinds of applications that could slow the system

down and affect the machining operations.

SOFT i4.0 CONNECTIVITY PACK Options for Industry 4.0 connectivity. This option provides

various data exchange standards (for example, OPC UA),

which allows the CNC (and therefore the machine tool) to

be integrated into a data acquisition network or into a MES

or SCADA system.

SOFT EDIT/SIMUL Option to enable edisimu mode (edition and simulation)

on the CNC, which can edit, modify and simulate part

programs.

Programming manual.

Quercus

CNC 8060

CNC 8065

ꞏ20ꞏ

REF: 2010

SOFT DUAL-PURPOSE (M-T) Option to enable the dual-purpose machine, which allows

milling and turning cycles. On Y-axis lathes, this option

allows for pockets, bosses and even irregular pockets with

islands to be made during milling cycles. On a C-axis mill,

this option allows turning cycles to be used.

SOFT TOOL RADIUS COMP Option to enable radius compensation. This

compensation programs the contour to be machined

based on part dimensions without taking into account the

dimensions of the tool that will be used later on. This

avoids having to calculate and define the tool paths based

on the tool radius.

SOFT PROFILE EDITOR Option to enable the profile editor in edisimu mode and in

the cycle editor. This editor can graphically, and in a

guided way, define rectangular, circular profiles or any

profile made up of straight and circular sections an it can

also import dxf files. After defining the profile, the CNC

generates the required blocks and add them to the

program.

SOFT HD GRAPHICS High definition solid 3D graphics for the execution and

simulation of part-programs and canned cycles of the

editor. During machining, the HD graphics display, in real

time, the tool removing the material from the part, allowing

the condition of the part to be seen at all times. These

graphics are required for the collision control (FCAS).

SOFT IIP CONVERSATIONAL The IIP (Interactive Icon-based Pages) mode, or

conversational mode, works with the CNC in a graphical

and guided way based on predefined cycles.

There is no

need to work with part programs, have any previous

programming knowledge or be familiar with Fagor CNCs.

Working in conversational mode is easier than in ISO

mode, as it ensures proper data entry and minimizes the

number of operations to be defined.

SOFT RTCP Option to enable dynamic RTCP (Rotating Tool Center

Point) required to machine with 4, 5 and 6 axis kinematics;

for example, angular and orthogonal spindles, tilting

tables, etc. The RTCP orientation of the tool may be

changed without modifying the position occupied by the

tool tip on the part.

SOFT C AXIS Option to enable C-axis kinematics and associated

canned cycles. The machine parameters of each axis or

spindle indicate whether it can operate as a C axis or not.

For this reason, it is not necessary to add specific axes to

the configuration.

SOFT TANDEM AXES Option to enable tandem axle control. A tandem axis

consists of two motors mechanically coupled to each

other forming a single transmission system (axis or

spindle). A tandem axis helps provide the necessary

torque to move an axis when a single motor is not capable

of supplying enough torque to do it.

When activating this feature, it should be kept in mind that

for each tandem axis of the machine, another axis must

be added to the entire configuration. For example, on a

large 3-axis lathe (X Z and tailstock), if the tailstock is a

tandem axis, the final purchase order for the machine

must indicate 4 axes.

SOFT SYNCHRONISM Option to enable the synchronization of paired axes and

spindles, in speed or position, and through a given ratio.

SOFT KINEMATIC CALIBRATION Option to enable tool calibration. For the first time, this

kinematics calibration allows for the kinematics offsets to

be calculated using various approximate data and, also,

from time to time to correct any possible deviations

caused by day-to-day machining operations.

Software option Description.

Page is loading ...

Fagor CNC 8058elite M User manual

This manual is also suitable for

Fagor CNC 8058elite M User manual

Related papers

Other documents