Trotec Speedy 360 flexx Operating instructions

www.troteclaser.com

Speedy 360 flexx

Operation Manual

BA 8032_2.2_EN (05/2016)

ENGLISH

Speedy 360

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Trotec Laser GmbH

Linzer Straße 156

A – 4600 Wels

AUSTRIA

Tel.: ++43/7242/239-7000

Fax: ++43/7242/239-7380

E-Mail: techsupport@troteclaser.com

www.troteclaser.com

Technical

Changes

Technical specifications are subject to change without notice.

Trotec Laser GmbH reserves the right to improve or modify any

product described herein without prior notice.

 Copyright

This documentation with all illustrations is intellectual property of

Trotec Laser GmbH. The entire documentation is given to the user for

personal use only. Reproduction, translation or any distribution to third parties

is not permitted without the prior consent of Trotec Laser GmbH. Any

infringement will be prosecuted.

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Contents

1 General .............................................................................................................................................. 6

1.1 Information about this operation manual .................................................................................... 6

1.1.1 Storage of the manual ...................................................................................................... 6

1.1.2 Complementary documentation ....................................................................................... 6

1.2 Explanation of symbols ............................................................................................................... 7

1.3 Liability and warranty .................................................................................................................. 8

1.4 Scope of delivery (standard configuration) ................................................................................. 9

1.5 Type plate ................................................................................................................................. 10

2 Safety ............................................................................................................................................... 11

2.1 Safety principles ....................................................................................................................... 11

2.1.1 Intended use ................................................................................................................... 11

2.1.2 Improper use .................................................................................................................. 11

2.1.3 Safety norms and regulations ......................................................................................... 12

2.2 Laser safety .............................................................................................................................. 13

2.2.1 Laser classes.................................................................................................................. 13

2.3 Machine modification ................................................................................................................ 14

2.4 Area of responsibility ................................................................................................................ 15

2.4.1 Responsibilities of the operator ...................................................................................... 15

2.4.2 Responsibilities of the operating personnel ................................................................... 16

2.5 Operating and service personnel requirements ....................................................................... 16

2.6 Warning and information labels ................................................................................................ 17

2.7 Safety devices .......................................................................................................................... 19

2.7.1 Main switch ..................................................................................................................... 20

2.7.2 Key switch ...................................................................................................................... 20

2.7.3 Temperature sensor reset button (option) ...................................................................... 20

2.7.4 Emergency stop button (only with temperature sensor option) ...................................... 21

2.7.5 Interlock switches ........................................................................................................... 21

2.7.6 Side panels ..................................................................................................................... 21

2.7.7 Acrylic top lid .................................................................................................................. 21

2.7.8 In case of safety device malfunction .............................................................................. 22

2.8 In case of an emergency .......................................................................................................... 22

2.8.1 In case of malfunction .................................................................................................... 22

2.8.2 In case of accident; First Aid .......................................................................................... 22

2.9 Specific hazards ....................................................................................................................... 23

2.9.1 Fire hazard ..................................................................................................................... 23

2.9.2 Gases, fumes and dust .................................................................................................. 23

2.9.3 Optical components ........................................................................................................ 24

3 EC Declaration of Conformity ....................................................................................................... 26

4 Technical Data ................................................................................................................................ 27

4.1 Dimensions and weight............................................................................................................. 27

4.2 Data sheet ................................................................................................................................ 28

4.3 Electrical requirements ............................................................................................................. 31

4.4 Exhaust system requirements .................................................................................................. 32

4.5 Computer requirements ............................................................................................................ 33

4.6 Materials ................................................................................................................................... 34

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5 Machine overview ........................................................................................................................... 36

5.1 General overview ...................................................................................................................... 36

5.1.1 Operation panel .............................................................................................................. 37

5.1.2 Front door ....................................................................................................................... 41

5.2 Tables (multifunctional table concept) ...................................................................................... 42

5.2.1 Multifunctional base frame ............................................................................................. 42

5.2.2 Ferromagnetic engraving table (standard) ..................................................................... 42

5.2.3 Vacuum table.................................................................................................................. 42

5.2.4 Cutting tables.................................................................................................................. 43

5.2.5 Additional tabletops ........................................................................................................ 44

5.3 Lenses and nozzles .................................................................................................................. 45

6 Transport, packaging and storage ............................................................................................... 46

6.1 Safety notes .............................................................................................................................. 46

6.2 Transport and unloading ........................................................................................................... 46

6.2.1 Required tools ................................................................................................................ 46

6.2.2 Transport conditions ....................................................................................................... 47

6.3 Storage and storage conditions ................................................................................................ 48

6.4 Unpacking the machine ............................................................................................................ 49

6.5 Transport inspection and reporting of defects .......................................................................... 51

6.6 Relocation of the machine ........................................................................................................ 51

7 Setup and installation .................................................................................................................... 52

7.1 Safety notes .............................................................................................................................. 52

7.2 Operating environment ............................................................................................................. 53

7.2.1 Space requirements ....................................................................................................... 54

7.3 Setup......................................................................................................................................... 54

7.4 Connections .............................................................................................................................. 55

7.4.1 Connecting the mains ..................................................................................................... 56

7.4.2 Connecting the PC ......................................................................................................... 56

7.4.3 Connecting a Trotec exhaust system ............................................................................. 57

8 Operation ......................................................................................................................................... 58

8.1 Before operation ....................................................................................................................... 58

8.2 Software .................................................................................................................................... 58

8.3 Power ON/OFF ......................................................................................................................... 59

8.3.1 Power ON ....................................................................................................................... 59

8.3.2 Power OFF ..................................................................................................................... 59

8.4 Table placement ....................................................................................................................... 60

8.5 Lens placement ........................................................................................................................ 61

8.5.1 Lens position .................................................................................................................. 61

8.6 Switch laser source manually ................................................................................................... 62

8.7 Focusing methods .................................................................................................................... 63

8.7.1 Focus tool ....................................................................................................................... 64

8.7.2 Software focus ................................................................................................................ 65

8.7.3 Light bar focus ................................................................................................................ 67

8.7.4 Sonar Technology™ ....................................................................................................... 67

8.8 Rotary engraving attachment (option) ...................................................................................... 68

8.8.1 Installation and commissioning ...................................................................................... 69

8.8.2 Mounting the work piece ................................................................................................ 70

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8.8.3 Engraving ....................................................................................................................... 71

8.9 Tips and tricks ........................................................................................................................... 72

8.9.1 Tips and tricks for laser engraving ................................................................................. 72

8.9.2 Tips and tricks for laser cutting ....................................................................................... 73

8.9.3 Tips and tricks for the production of rubber dies ............................................................ 73

9 Maintenance .................................................................................................................................... 74

9.1 Safety notes .............................................................................................................................. 74

9.2 Maintenance schedule .............................................................................................................. 75

9.3 Cleaning the machine ............................................................................................................... 76

9.3.1 Cleaning the exhaust box ............................................................................................... 77

9.4 Cleaning the optics ................................................................................................................... 78

9.4.1 Cleaning the lens ............................................................................................................ 78

9.4.2 Cleaning the mirror ......................................................................................................... 79

9.5 Cleaning the ultrasonic sensor (Option Sonar Technology™) ................................................. 80

10 Troubleshooting ............................................................................................................................. 81

10.1 Errors, cause and resolutions ................................................................................................... 81

11 Contact details ................................................................................................................................ 84

11.1 Technical Support ..................................................................................................................... 84

11.2 Local Offices / Sales ................................................................................................................. 84

11.3 Technical Documentation ......................................................................................................... 84

12 Disassembly.................................................................................................................................... 85

13 Disposal ........................................................................................................................................... 85

14 Appendix ......................................................................................................................................... 86

14.1 Acceptance form ....................................................................................................................... 86

14.2 Training verification form .......................................................................................................... 87

14.3 Response form ......................................................................................................................... 88

14.4 How to create a service file....................................................................................................... 89

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1 General

1.1 Information about this operation manual

PLEASE READ THIS OPERATION MANUAL CAREFULLY BEFORE USE

KEEP THE MANUAL FOR FURTHER CONSULTATION

This operation manual describes how to operate the machine properly and safely. Be sure to follow

the safety instructions given here, as well as any local accident prevention regulations and general

safety regulations applicable to the field of usage.

Before beginning any work on the machine, ensure that the manual, in particular the chapter entitled

“Safety Information” and the respective safety guidelines, has been read in its entirety and fully

understood.

1.1.1 Storage of the manual

This manual is an integral part of the machine and must therefore be kept in the direct vicinity of the

machine and be accessible at all times.

1.1.2 Complementary documentation

Software Operation Manual

Trotec JobControl® JobControl_Operationmanual_x.x.x_Vx.x

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1.2 Explanation of symbols

Important technical safety notes and instructions in this manual are marked with symbols. These

instructions for workplace safety must be complies with and followed. Here special attention must be

paid in order to avoid accidents, injury to persons or material damage.

DANGER

This symbol indicates information noncompliance wherewith result in death or serious

injury.

WARNING

This symbol indicates information noncompliance wherewith may result in death or

serious injury.

WARNING

This symbol warns of potentially dangerous situations related to electric voltage. Failure to

observe the safety instructions leads to risk of serious injury or death. Care is to be taken

in particular during maintenance and repair work.

WARNING

This symbol warns of potentially dangerous situations related to the laser beam. Failure to

observe the safety instructions leads to risk of serious injury.

Material damage

This symbol indicates information noncompliance wherewith may lead to material

damage, functional failures and/or machine breakdown.

Info

This symbol marks tips and information which are to be observed to ensure efficient and

failure-free operation of the machine.

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1.3 Liability and warranty

All information, illustrations, tables, specifications and diagrams contained in this operation manual

have been carefully compiled according to the current state of technology. No liability is accepted with

regard to errors, missing information and any resulting damage or consequential loss.

Strict compliance with the safety procedures described in this operation manual and extreme caution

when using the equipment are essential for avoiding and reducing the possibility of personal injury or

damage to the equipment. The manufacturer shall not be liable for any damage and or faults resulting

from non-observance of instructions in the manual.

Additionally, Trotec Laser GmbH shall not be held responsible for any personal injury or property

damage, of either an indirect or specific nature, consequential loss, loss of commercial profits,

interruption to business, or loss of commercial information resulting from use of the equipment

described in this manual.

Furthermore, Trotec Laser GmbH shall accept no liability whatsoever for damage caused by the use of

non-original parts and accessories.

Any software forming part of this equipment may be used only for the purposes for which it was

supplied by Trotec Laser GmbH. It is strictly prohibited to make any alterations, to prepare

translations, decompile or disassemble the software.

Trotec Laser GmbH reserves the right to update any of the information, illustrations, tables,

specifications and diagrams contained in this operation manual with regard to technical developments

at any time without notice.

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1.4 Scope of delivery (standard configuration)

1. Laser machine

2. DVD (with laser software, printer driver and operation manuals)

3. Focusing tool(s) (according to lens order)

4. Cleaning kit for optics

5. Nozzles (2 pcs.: ø3 und ø7)

6. Lens (standard lens for CO2: 2”, fiber: 3.2”, flexx: 2.85” or according to order)

7. Ferromagnetic engraving table or multifunctional table concept (according to order)

8. Allen key kit (8-part)

9. Open-end wrench

10. Power cord (according to order)

11. USB computer connection cable

12. RS232 cable (according to order)

13. Exhaust connection cable (according to order)

The actual scope of delivery may be different, depending on

the special model, additional order options or newest

technical changes.

3

2

1

4

5

6

7

9

8

10

11

12

13

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1.5 Type plate

The type plate with the CE mark is located on the rear of the machine.

Enter the serial number, model and year of manufacture into your manual and always refer to them

when contacting our representative or service office for enquiries, troubleshooting or ordering of

replacement parts.

Serial number: _____________________________

Model: ___________________________________

Year of manufacture: ________________________

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2 Safety

At the time of the development and production of the machine, it was built in accordance with

recognized technological regulations and is therefore considered operationally safe.

However, hazards may arise if the machine is used improperly, operated by untrained personnel or

employed for purposes other than those it was designed for.

The present chapter provides an overview of all important safety considerations necessary to ensure

safe and trouble-free operation of the machine.

Other chapters of this manual contain specific safety instructions which are marked with symbols in

order to avert dangers.

2.1 Safety principles

2.1.1 Intended use

The machine described in this manual is intended exclusively for laser marking using the

supplied marking software.

For material details see chapter “Materials” or contact your local Trotec salesperson or Trotec

technical support.

The system must be operated, maintained and repaired only by trained personnel familiar with the

designated field of use and the dangers of the machine!

Operate the machine only in technically flawless condition and when it fully complies with the EC

Machinery Directive.

The intended use of this machine also includes that all personnel involved in installation, set-up,

operation maintenance and repair of the machine must have read and understood the Operation

Manual and in particular the “Safety” section, and comply with the instructions.

2.1.2 Improper use

Use of the machine for any purposes other than those intended or described in the present manual is

regarded as improper and therefore prohibited.

Trotec will not accept any liability for damage caused by improper use. The risks in case of improper

use are exclusively borne by the user.

Non-observance of the operation, maintenance and service instructions described within this manual

absolves Trotec from any liability in case of a defect.

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2.1.3 Safety norms and regulations

The following directives and guidelines must be observed to avoid hazards when operating Trotec

laser systems:

EN 60825-1 Safety of Laser Products - Part 1: Equipment Classification and Requirements

EN 60950 Information Technology Equipment – Safety

EN 61010-1 Safety Requirements for Electrical Equipment for Measurement, Control and

Laboratory Use; General Requirements

BGV B2 (VBG93) Laser Radiation

UL 60950 Standard for Safety for Information Technology Equipment

UL 31011-1 Electrical Equipment for Laboratory Use – Part 1: General

21 CFR 1040.10 Performance Standard for Light-Emitting Products – Specific Laser Products

21 CFR 1040.11 Performance Standard for Light-Emitting Products – Specific-Purpose Laser

Products

The general guidelines and directives listed within this manual may differ according to

locality, region or country.

Therefore, always observe the directives as well as the regulations of the institutions for

statutory accident insurance association applicable to you.

The operator is responsible for fulfilling all safety requirements, as Trotec Laser GmbH

has no influence on the proper use of the machine.

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2.2 Laser safety

The laser safety class indicates the risk potential from accessible laser radiation.

The Speedy 360 flexx is a Class 2 (US: Class II) laser marking system as per DIN EN 60825-1

“Safety of Laser Products”.

The integrated laser source of the Speedy 360 flexx is a Class 4 (US: Class IV) laser marking

system according to DIN EN 60825-1 and identified as such.

2.2.1 Laser classes

WARNING

Laser radiation of Class 2 (US: Class II)

Lasers of Class 2 (US: Class II) are safe, but can cause irritation of the eyes if the natural

avoidance reaction (staring into the beam deliberately) or eyelid closure reflex is suppressed.

- Do not suppress the eyelid closure reflex.

- Do not stare directly into the beam.

- Close eyes, turn away.

- Never look at the laser beam directly with an optical instrument, e.g. a lens.

The accessible laser radiation of Class 2 (US: Class II) laser systems does not pose any hazard for

the skin. Diffuse reflections as well as any short-term irradiation of the eyes (exposure time max. 0.25

sec) also poses no risk due to the low output power.

However, it is possible to suppress the natural eyelid closure reflex and stare into the class-2 beam for

a time long enough for the eyes to get injured.

WARNING

Laser radiation of Class 4 (US: class IV)

Exposure to laser radiation of Class 4 (US: Class IV) can cause injury to the eyes and skin.

- The skin and eyes must not be exposed to direct or reflected or scattered radiation.

- Wear suitable laser safety protection glasses.

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2.3 Machine modification

It is strictly prohibited to alter, refit or modify the machine in any way without the express consent of

the manufacturer.

Likewise, it is strictly prohibited to remove, bridge or bypass any safety devices.

Operating conditions and connection and setup values stated in the data sheet must be complied with

at all times.

Operation of the system is permitted only with original parts and accessories by the manufacturer. Use

of third-party parts affects machine safety.

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2.4 Area of responsibility

2.4.1 Responsibilities of the operator

- In addition to the safety notes and instructions stated in this manual, consider and observe

the local accident prevention regulations and general safety regulations that apply at the

operation site of the machine.

- If the machine is used industrially, the operator is subject to the legal obligations

concerning industrial safety.

- All personnel involved in installation, set-up, operation, maintenance and repair of the

machine must have read and understood this Operation Manual and in particular the

“Safety” section. The personnel must be trained and informed about all the functions and

potential dangers of the machine.

- The user is recommended to prepare company internal instructions considering the

occupational qualifications of the personnel employed in each case, and the receipt of the

instruction/Operation Manual or the participation in the introduction/training should in each

case be acknowledged in writing.

- Keep this manual in the immediate vicinity of the machine so that it is accessible at all

times to all persons working on or with the machine.

- Authority for the individual activities relating to the application of the machine (e.g.

installation, operation, maintenance and cleaning) must be clearly defined and observed,

so that no unclear competencies result under the aspect of safety. This applies in

particular to work to be performed on the electrical equipment that may only be performed

by qualified specialists.

- Maintenance and repair work as specified in the present operation manual must be carried

out regularly.

- For all activities concerning installation, set-up, start-up, operation, modifications of

conditions and methods of operation, maintenance, inspection and repair, the switch-off

procedures that may be provided in the Operation Manual must be observed.

- Provide appropriate personal protection equipment (e.g. protective goggles).

- The operator is responsible for the safety-related state of the machine.

- A CO2 fire extinguisher must always be at hand, as the laser beam can ignite flammable

materials.

- Do not store any flammable materials in the working area or in the immediate vicinity of

the device. Particularly, residues of processed materials have to be removed to prevent

any fire hazard.

- The operator must ensure cleanliness and accessibility at and around the machine by

corresponding instructions and controls.

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2.4.2 Responsibilities of the operating personnel

- Always wear the necessary personal protective equipment (e.g. protective goggles).

- It is the duty of the operating personnel to check the machine before start of work for

externally visible damage and defects, and to immediately report any changes that appear

(including behavior during operation) that may affect the safety of the machine. It must be

made sure that the machine is operated only in perfect condition.

- The machine must not be left unattended while it is operating.

- Switch off the machine described herein at the main switch for periods of non-use.

- Operate the machine described here only with a lens in place. A missing lens may cause

the unfocused beam to be reflected out of the housing.

- Stop the machine immediately in case of failure.

- No working methods are permitted that affect the safety of persons or of the machine.

- Always keep clean the machine and its components such as lens and mirrors.

2.5 Operating and service personnel requirements

- The personnel must have read and understood this Operation Manual and in particular the

“Safety” section.

- The personnel must not be under the influence of drugs, alcohol or reaction-impairing

medication when working on or with the machine.

- The personnel must be familiar with using the fire extinguisher.

- The personnel must be trained in order to be qualified to operate the machine. If the

personnel lack the necessary knowledge for working on or with the machine, they must

first be trained.

Activity

Intended user

group

Definition

Control/ operation/ other

activities

(e.g. troubleshooting,

maintenance)

Qualified

personnel or

Trotec

technicians

Qualified personnel are those who can

judge the work entrusted to them and

detect potential risks based on their

occupational training, knowledge and

experience as well as their understanding

of the relevant regulations.

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2.6 Warning and information labels

The warning and information labels are attached in the positions of the machine that could represent a

source of danger during set-up and operation. Therefore, pay attention to the information on the

labels.

Lost or damaged warning and information labels

If any warning and information labels are lost or damaged, the user is not able

identify risks anymore, and there is danger of injury.

- Replace lost or damaged labels immediately.

- Please contact your Trotec dealer for details.

P = xxx W

5

6

7

8

9

10

11

12

4

1

2

3

4

3

6

7

2

3

11

9

5

8

5

8

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P = xxx W

11

1

2

3

4

10

1

5

6

7

8

9

10

11

12

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2.7 Safety devices

WARNING

Danger from laser beam

Safety and protection devices that are not installed or are not fully functional can lead to

bodily injury and material damage.

 Do not remove, modify or deactivate the safety interlock switches or protective covers

on the machine. Safety and protection devices must be fully functional at all times.

 In case of assumed or presumed damage of safety devices, disconnect the machine

from the mains.

 Damaged safety and protection devices need to be replaced by a Trotec technician

immediately.

The machine is equipped with the following safety devices:

No.

Description

No.

Description

1

Main switch

5

Interlock safety switch

2

Option: Emergency stop button (only with

temperature sensor option)

6

Side panel right (with interlock safety

switch)

3

Option: Temperature sensor reset button

(only with temperature sensor option)

7

Side panel left (with interlock safety

switch)

4

Key switch

8

Acrylic top lid

5

1

4

2

5

6

7

8

3

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Temperature sensor

reset button

2.7.1 Main switch

The main switch disconnects the machine from the mains power supply.

2.7.2 Key switch

Turning the key switch powers off the motor, laser source and electric system. Through the key switch,

operation by non-authorized personnel can be prevented.

2.7.3 Temperature sensor reset button (option)

The temperature sensors ensure reliable temperature monitoring of the interior of the machine and are

available as additional option.

If a preset temperature value is exceeded, an acoustic alarm continuously sounds to warn the

operator of abnormal temperature trends during processing.

WARNING

Fire

The acoustic alarm upon startup of the machine indicates that the sensors are operating

properly. However, the sensors do not guarantee fire prevention.

- The unit must not operate unattended despite the integrated temperature sensors!

- If the acoustic alarm does not sound when the machine is switched on, check that the

sensors are functional, or contact your local support team.

2.7.3.1 Functional test of the temperature sensors

When the machine with the temperature sensor option is activated, all sensors are checked for proper

function, and you will hear an acoustic signal.

If you do not hear an acoustic signal, please check the cables, connections, etc., or contact your local

technical support team.

2.7.3.2 Temperature sensor alarm acknowledgement

- Press the temperature sensor reset button

to acknowledge the alarm.

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Trotec Speedy 360 flexx Operating instructions

Trotec Speedy 360 flexx Operating instructions

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