Bajaj Motorsport WD250U Setup Instructions

Brand: Bajaj Motorsport

Model: WD250U

Type: Setup Instructions

1

Baja Motorsports,LLC

Set-up Instructions WD250U

2. Remove operating instructions,

manufacture statement of origin,and

owners manual located on top of ATV.

1. Remove cardboard carton from

metal frame

E - REV - A

2

3. Remove bolts as indicated in photo

from both sides of metal frame

4. Carefully remove metal

frame

5. Remove bolt from foot peg

on each side of ATV as indi-

cated in photo.

Removal from crate

3

6. Remove hardware, assembly parts

and tool kit from tool compartment

Front shock bolts

Top rear shock bolt

Spare fuse

Gas Cap

Gas cap breather hose

Rubber Grommets

Metal washer

Cotter Pin

Bottom shock pin

Tool Kit

Bottom Handlebar bracket

Hardware, assembly parts and tool kit

4

1. Remove rear shock from padded bag which

is located on front of ATV rack

Top

Bottom

Rear shock

2. At bottom of shock, place rubber

grommets on both sides

3. Lift rear of ATV and install rear shock by

rst attching top using top shock bolt.

Then install bottom using shock pin, metal

washer and cotter pin. Bend cotter pin.

Rubber grommets

Bottom shock pin

Metal washer

Cotter pin

Top rear

shock bolt

Shock in bag

Rear shock assembly

5

Front shock bolts

1. Lift front end of ATV and remove padded bags

from both front shocks.

2. Attach front shocks with front shock bolts

Torque to 80Nm 59 ft.lb.

Front shock assembly

6

1. Remove handle bar assembly bolts and

throw away padding,

Handlebar assembly bolts

Padding

Bottom handlebar bracket

2. Place bottom handle bar

bracket under handlebars

Handlebar assembly

3. Lift handle bars to desired

position, tighten handle bar

bolts. Torque to 25Nm (18.5

ft.lb)

4. Attach Console using

console bolts Torque to 25Nm

(18.5 ft.lb.)

Console

Console Bolts

7

1. Refer to battery section of owners

manual for correct installation and

charging of battery

Battery installation

Battery located under seat

8

Oil Cap

Rear gear case cap

2. Fill gas tank as specied in

owners manual.

CAUTION: Engine does not have oil in

it when sold to the customer. Make

sure the engine is lled with the cor-

rect amount of oil as specied in the

owners manual. Operating engine

without oil will void the warranty.

Gas and Oil

1. Fill engine with correct amount of oil and rear gear

case with correct amount of gear oil. Refer to owners

manual for oil types and quantity.

3. Refer to owners manual for proper

starting instuctions

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Bajaj Motorsport WD250U Setup Instructions

Brand: Bajaj Motorsport

Model: WD250U

Type: Setup Instructions

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