Grizzly G0767Z Owner's manual

MODEL G0767Z

ABRASIVE TUBE NOTCHER

OWNER'S MANUAL

(For models manufactured since 11/17)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#ESABJH19158 PRINTED IN CHINA

V1.02.18

This manual provides critical safety instructions on the proper setup,

operation, maintenance, and service of this machine/tool. Save this

document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual

may result in fire or serious personal injury—including amputation,

electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.

This responsibility includes but is not limited to proper installation in

a safe environment, personnel training and usage authorization,

proper inspection and maintenance, manual availability and compre-

hension, application of safety devices, cutting/sanding/grinding tool

integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage

from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the State

of California to cause cancer, birth defects or other reproductive

harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you

do this type of work. To reduce your exposure to these chemicals:

Work in a well ventilated area, and work with approved safety equip-

ment, such as those dust masks that are specially designed to filter

out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Machine Description ...................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

Controls & Components ................................. 4

Machine Data Sheet ...................................... 5

SECTION 1: SAFETY ....................................... 7

Safety Instructions for Machinery .................. 7

Additional Safety for Abrasive Tube

Notchers ......................................................... 9

SECTION 2: POWER SUPPLY ...................... 10

SECTION 3: SETUP ....................................... 12

Needed for Setup ......................................... 12

Unpacking .................................................... 12

Inventory ...................................................... 13

Hardware Recognition Chart ....................... 14

Site Considerations ...................................... 15

Lifting & Placing ........................................... 16

Cleanup ........................................................ 18

Anchoring to Floor ....................................... 18

Assembly ..................................................... 19

Dust Collection ............................................. 20

Power Connection........................................ 21

Test Run ...................................................... 21

SECTION 4: OPERATIONS ........................... 23

Operation Overview ..................................... 23

Replacing/Tensioning .................................. 24

Abrasive Belt ................................................ 24

Changing Profile Rollers .............................. 25

Abrasive Belt Tracking ................................. 25

Operational Tips........................................... 26

Making Notches ........................................... 27

Deburring ..................................................... 29

SECTION 5: ACCESSORIES ......................... 31

SECTION 6: MAINTENANCE ......................... 33

Schedule ...................................................... 33

Cleaning ....................................................... 33

Lubrication ................................................... 33

SECTION 7: SERVICE ................................... 34

Troubleshooting ........................................... 34

Adjusting Profile Roller Height ..................... 36

Emptying Spark Trap ................................... 36

SECTION 8: WIRING ...................................... 37

Wiring Safety Instructions ............................ 37

Electrical Components ................................. 38

Wiring Diagram ............................................ 39

SECTION 9: PARTS ....................................... 40

Body ............................................................. 40

Motor & Belt Rollers ..................................... 41

Pipe Vise Assembly & Accessories ............. 43

Electrical Box ............................................... 45

Labels & Cosmetics ..................................... 46

WARRANTY & RETURNS ............................. 49

-2-

Model G0767Z (Mfd. Since 11/17)

INTRODUCTION

The Model G0767Z Abrasive Tube Notcher is

designed to quickly notch or cope the ends of

metal tubing, so two pieces of tubing can be weld-

ed together with clean, strong joints. It is an ideal

machine for production work with fencing, gates,

roll cages, bicycle frames, stainless steel piping,

or any other type of tubing work that requires join-

ing multiple pieces together.

The vise allows the tube to be set at any angle

from 30° to 90° to the grinding belt. Using the

variety of included profile rollers, notches can be

formed in diameters from

3

⁄4" to 3". After notching

is complete, tubing edges can be deburred using

the deburring stations located on the top and rear

of the machine.

Machine Description

We are proud to provide a high-quality owner’s

manual with your new machine!

We

made every effort to be exact with the

instruc-

tions, specifications, drawings, and photographs

in this manual. Sometimes we make mistakes, but

our policy of continuous improvement also means

that

sometimes the machine

you receive is

slightly different than shown in the manual

.

If you find this to be the case, and the difference

between the manual and machine leaves you

confused or unsure about something

,

check our

website for an updated version. W

e post

current

manuals and

manual updates for free

on our web-

site at

www.grizzly.com.

Alternatively, you can call our Technical Support

for help. Before calling, make sure you write down

the

Manufacture Date and Serial Number

from

the machine ID label (see below). This information

is required for us to provide proper tech support,

and it helps us determine if updated documenta-

tion is available for your machine.

Manufacture Date

Serial Number

Manual Accuracy

We stand behind our machines! If you have ques-

tions or need help, contact us with the information

below. Before contacting, make sure you get the

serial number

and manufacture date from the

machine ID label. This will help us help you faster.

Grizzly Technical Support

1815 W. Battlefield

Springfield, MO 65807

Phone: (570) 546-9663

Email: [email protected]

We want your feedback on this manual. What did

you like about it? Where could it be improved?

Please take a few minutes to give us feedback.

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [email protected]

Contact Info

Model G0767Z (Mfd. Since 11/17)

-3-

Identification

To reduce your risk of

serious injury, read this

entire manual BEFORE

using machine.

Become familiar with the names and locations of the controls and features shown below to better understand

the instructions in this manual.

Feed

Lever

Spark

Trap

Clamp

Lever

Belt Tension

Lever

Base

Control

Panel

Column

Vise

Assembly

Abrasive

Belt

Top

Deburring

Station

Rear

Deburring

Station

Motor

Spark

Shield

Workpiece

Rest

Dust Port

Emergency

Stop

Traverse

Crank

Rear

Front

Floor Mounts

Profile

Roller

Storage

Rack

-4-

Model G0767Z (Mfd. Since 11/17)

Controls &

Components

Refer to Figures 1–2 and the following descrip-

tions to become familiar with the basic controls of

this machine.

To reduce your risk of

serious injury, read this

entire manual BEFORE

using machine.

A. Motor Speed Switch: Changes motor speed

between high & low.

B. OFF Button: Press to turn motor OFF.

C. ON/Clockwise Button: Press to start

abrasive belt movement clockwise.

D. ON/Counterclockwise Button: Press to

start abrasive belt movement counterclock-

wise.

E. Power Lamp: Indicates power to machine is

turned ON.

F. Emergency Stop Button: Cuts power to

motor and prevents restarting until reset.

Twist clockwise to reset.

G. Belt Tension Lever: Controls abrasive belt

tension.

H. Feed Lever: Moves tube toward or away

from abrasive belt.

I. Clamp Lever: Locks tube between vise jaws

so it will not move during grinding.

J. Rest Lock: Locks rest at rear deburring sta-

tion in position.

K. Profile Roller Storage Rack: Stores profile

rollers away from debris and grime.

L. Traverse Crank: Moves tube from side-to-

side across abrasive belt. This will increase

the life of the belt.

M. Spark Shield Lock Handle: Secures spark

shield in place.

N. Clamp Crank: Adjusts distance between

jaws and clamp plate to accommodate diam-

eter of tube.

Figure 1. Control panel.

A

B

E

C D

Figure 2. Other controls.

F

G

H

I

K

L

M

N

J

Model G0767Z (Mfd. Since 11/17)

-5-

Page 1 of 2 Model G0767Z

MODEL G0767Z

ABRASIVE TUBE NOTCHER

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

Product Dimensions:

Weight ........................................................................................................................................................................... 290 lbs.

Width (side-to-side) x Depth (front-to-back) x Height .................................................................... 31-1/2 x 49-1/2 x 47-1/2 in.

Footprint (Length/Width) ......................................................................................................................................25-1/2 x 16 in.

Shipping Dimensions:

Type ........................................................................................................................................................................ Wood Crate

Content .......................................................................................................................................................................... Machine

Weight ............................................................................................................................................................................ 381 lbs.

Length x Width x Height .....................................................................................................................................48 x 28 x 45 in.

Must Ship Upright .................................................................................................................................................................Yes

Electrical:

Power Requirement ................................................................................................................................ 220V, 3-Phase, 60 Hz

Full-Load Current Rating ................................................................................................................................................... 11.6A

Minimum Circuit Size ........................................................................................................................................................... 15A

Connection Type ..................................................................................................................................................... Cord & Plug

Power Cord Included ............................................................................................................................................................Yes

Power Cord Length ...............................................................................................................................................................6 ft.

Power Cord Gauge ....................................................................................................................................................... 14 AWG

Plug Included ......................................................................................................................................................................... No

Recommended Plug Type ................................................................................................................................... NEMA L15-15

Switch Type ..........................................................................................................................................................Control Panel

Motor:

Main

Type ...................................................................................................................................................................TEFC Induction

Horsepower ................................................................................................................................................................3 HP/4 HP

Phase ............................................................................................................................................................................ 3-Phase

Amps .........................................................................................................................................................................9.7A/11.6A

Speeds .....................................................................................................................................................1720 RPM/3440 RPM

Power Transfer ................................................................................................................................................................. Direct

Bearings ................................................................................................................................Sealed & Permanently Lubricated

Main Specifications:

Belt Sander Info

Sanding Belt Speed .........................................................................................................................................3580, 6180 FPM

Sanding Belt Length .....................................................................................................................................................78-3/4 in.

Sanding Belt Width ..............................................................................................................................................................4 in.

Number of Profile Rollers .........................................................................................................................................................7

Profile Roller Sizes .................................................................................................................3/4, 1, 1-1/4, 1-1/2, 2, 2-1/2, 3 in.

Grinding Capacity ...............................................................................................................................................3/4 - 3 in. O.D.

Grinding Angle Range ............................................................................................................................................... 0 - 60 deg.

Machine Data Sheet

-6-

Model G0767Z (Mfd. Since 11/17)

Model G0767ZPage 2 of 2

Platen Info:

Platen Type ...................................................................................................................................................... Graphite Coated

Platen Length ...............................................................................................................................................................15-3/8 in.

Platen Width ...................................................................................................................................................................4-1/2 in.

Construction:

Stand ..................................................................................................................................................................... Formed Steel

Body ...................................................................................................................................................................... Formed Steel

Rollers ..................................................................................................................................................................Polished Steel

Paint ...................................................................................................................................................................Powder Coated

Other Specifications:

Country of Origin ............................................................................................................................................................... China

Warranty ........................................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time .............................................................................................................................1 Hour

Serial Number Location ................................................................................................................................................ ID Label

ISO 9001 Factory ..................................................................................................................................................................Yes

Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................................... No

Features:

Two Belts Speeds (3580 & 6180 FPM)

Ratcheting System for Easy Tensioning of Sanding Belt

Front Debris-Catching Tray

3" Dust Port

Easy Belt Alignment/Tracking System

Top and Rear Sanding-Belt Access for Deburring

Self-Aligning Vise with Side-to-Side Adjustment to Prevent Uneven Belt Wear

Vise Rotates 0 - 60 degrees

Transparent Safety Guard

Removable Spark Tray

Accessories:

Seven Rollers: 3/4", 1", 1-1/4", 1-1/2", 2", 2-1/2", 3"

Toolbox with Service Tools

Model G0767Z (Mfd. Since 11/17)

-7-

ELECTRICAL EQUIPMENT INJURY RISKS. You

can be shocked, burned, or killed by touching live

electrical components or improperly grounded

machinery. To reduce this risk, only allow qualified

service personnel to do electrical installation or

repair work, and always disconnect power before

accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.

Always discon-

nect machine from power supply BEFORE making

adjustments, changing tooling, or servicing machine.

This prevents an injury risk from unintended startup

or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating or

observing machinery to reduce the risk of eye

injury or blindness from flying particles. Everyday

eyeglasses are NOT approved safety glasses.

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained oper-

ators have a higher risk of being hurt or killed.

Only allow trained/supervised people to use this

machine. When machine is not being used, dis-

connect power, remove switch keys, or lock-out

machine to prevent unauthorized use—especially

around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use

machinery in areas that are wet, cluttered, or have

poor lighting. Operating machinery in these areas

greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental

alertness is required for safe operation of machin-

ery. Never operate under the influence of drugs or

alcohol, when tired, or when distracted.

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words intended to convey the level of impor-

tance of the safety messages. The progression of symbols is described below. Remember that

safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures. Always use common sense and good judgment.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

SECTION 1: SAFETY

-8-

Model G0767Z (Mfd. Since 11/17)

WEARING PROPER APPAREL. Do not wear

clothing, apparel or jewelry that can become

entangled in moving parts. Always tie back or

cover long hair. Wear non-slip footwear to reduce

risk of slipping and losing control or accidentally

contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery

operations may cause cancer, birth defects, or

long-term respiratory damage. Be aware of dust

hazards associated with each workpiece mate-

rial. Always wear a NIOSH-approved respirator to

reduce your risk.

HEARING PROTECTION. Always wear hear-

ing protection when operating or observing loud

machinery. Extended exposure to this noise

without hearing protection can cause permanent

hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on

machinery can become dangerous projectiles

upon startup. Never leave chuck keys, wrenches,

or any other tools on machine. Always verify

removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use

this tool for its intended purpose—do not force

it or an attachment to do a job for which it was

not designed. Never make unapproved modifica-

tions—modifying tool or using it differently than

intended may result in malfunction or mechanical

failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing

and balance at all times when operating machine.

Do not overreach! Avoid awkward hand positions

that make workpiece control difficult or increase

the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and

bystanders at a safe distance from the work area.

Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce

accidental contact with moving parts or flying

debris. Make sure they are properly installed,

undamaged, and working correctly BEFORE

operating machine.

FORCING MACHINERY. Do not force machine.

It will do the job safer and better at the rate for

which it was designed.

NEVER STAND ON MACHINE. Serious injury

may occur if machine is tipped or if the cutting

tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement dur-

ing operation greatly increases risk of injury or

loss of control. Before starting, verify machine is

stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for rec-

ommended accessories. Using improper acces-

sories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the

risk of accidental injury, turn machine OFF and

ensure all moving parts completely stop before

walking away. Never leave machine running

while unattended.

MAINTAIN WITH CARE. Follow all maintenance

instructions and lubrication schedules to keep

machine in good working condition. A machine

that is improperly maintained could malfunction,

leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine

for damaged, loose, or mis-adjusted parts—or

any condition that could affect safe operation.

Immediately repair/replace BEFORE operating

machine. For your own safety, DO NOT operate

machine with damaged parts!

MAINTAIN POWER CORDS. When disconnect-

ing cord-connected machines from power, grab

and pull the plug—NOT the cord. Pulling the cord

may damage the wires inside. Do not handle

cord/plug with wet hands. Avoid cord damage by

keeping it away from heated surfaces, high traffic

areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time

you experience difficulties performing the intend-

ed operation, stop using the machine! Contact our

Technical Support at (570) 546-9663.

Model G0767Z (Mfd. Since 11/17)

-9-

Additional Safety for Abrasive Tube Notchers

Long-term respiratory damage, cancer, or birth defects can occur from inhalation of dust.

You can get seriously injured or killed if clothing, jewelry, or long hair become entangled in

rotating machine parts. You can be blinded or burned by hot metal particles that fly out during

operation. Flying sparks can ignite nearby explosive or flammable materials. Sanding belt

quickly removes skin upon contact. To reduce your risk of these hazards when operating this

machine, completely heed and understand the following:

USE FOR INTENDED PURPOSE. This machine

is designed for grinding certain metals. DO NOT

use it to grind materials made from wood or wood

products, lead, magnesium, asbestos, crystalline

silica, gypsum, or any other non-metal products.

PROTECTION FROM HOT SPARKS. Properly

adjust and lock spark shield prior to grinding

operations. ALWAYS wear approved safety

glasses or goggles, a face shield, a respirator,

hearing protection, long leather gloves, and a

leather apron to reduce the risk of injury from hot,

flying sparks when operating. Never allow anyone

to stand in path of sparks.

PROTECTION FROM ENTANGLEMENT. DO

NOT wear loose clothing, jewelry or other items

that can get caught in moving parts. Tie back hair

and roll up long sleeves. Make sure machine is

turned OFF, disconnected from power, and that

all moving parts come to a complete stop before

opening belt cover.

MINIMIZE EXPOSURE TO SANDING BELT.

Keep hands away from rotating sanding belt

during operation. Keep deburring station covers

closed when not in use.

WEAR PROPER RESPIRATOR. Dust created

from grinding metals may cause cancer, birth

defects, or long-term respiratory damage. Be

aware of dust hazards, exposure limits, and

toxicity associated with each type of workpiece

material. Very fine dust/particles are unlikely to

be captured and may become airborne in work

area. Anyone working with or around this machine

MUST wear a NIOSH-approved respirator rated

for the workpiece material.

RISK OF FIRE AND EXPLOSIONS. This machine

creates a shower of hot sparks that can ignite

nearby explosive or flammable materials. ALWAYS

keep these materials away from machine. Fine

metal dust particles can ignite, depending on

material type and circumstances. Know about and

be prepared to safely fight a combustible metal fire

by conducting a combustible screening test under

Chapter 4 of NFPA 484. Keep machine away from

pilot lights, open flames, or other ignition sources.

Never use machine to grind magnesium—as

these particles can ignite from exposure to water/

moisture.

TOXIC METALS. Exposure (or over-exposure) to

certain types of metal dusts or fumes can result

in serious, potentially deadly health effects. To

reduce this risk, research toxic effects of metal

types you work with and always seek to minimize/

eliminate exposure to yourself and others.

REDUCE RISK OF BURNS. Workpieces get

very hot while grinding. Always wear long leather

gloves when operating machine.

PROPERLY MAINTAIN MACHINE. Keep

machine in proper working condition to help

ensure all guards and other components

work as intended and function safely. Perform

routine inspections and all necessary main-

tenance, as indicated in owner’s manual. Never

operate machine with damaged or worn parts that

can break during operation.

AVOID SUDDEN STARTUP. In event of power loss

during operation, immediately press Emergency

Stop button to avoid a sudden startup once power

is restored.

-10-

Model G0767Z (Mfd. Since 11/17)

SECTION 2: POWER SUPPLY

Availability

Before installing the machine, consider the avail-

ability and proximity of the required power supply

circuit. If an existing circuit does not meet the

requirements for this machine, a new circuit must

be installed. To minimize the risk of electrocution,

fire, or equipment damage, installation work and

electrical wiring must be done by an electrician or

qualified service personnel in accordance with all

applicable codes and standards.

Electrocution, fire, shock,

or equipment damage

may occur if machine is

not properly grounded

and connected to power

supply.

Full-Load Current Rating

The full-load current rating is the amperage a

machine draws at 100% of the rated output power.

On machines with multiple motors, this is the

amperage drawn by the largest motor or sum of all

motors and electrical devices that might operate

at one time during normal operations.

Full-Load Current Rating at 220V ...11.6 Amps

The full-load current is not the maximum amount

of amps that the machine will draw. If the machine

is overloaded, it will draw additional amps beyond

the full-load rating.

If the machine is overloaded for a sufficient length

of time, damage, overheating, or fire may result—

especially if connected to an undersized circuit.

To reduce the risk of these hazards, avoid over-

loading the machine during operation and make

sure it is connected to a power supply circuit that

meets the specified circuit requirements.

Circuit Requirements for 220V

This machine is prewired to operate on a power

supply circuit that has a verified ground and meets

the following requirements:

Nominal Voltage .........208V, 220V, 230V, 240V

Cycle ..........................................................60 Hz

Phase .................................................... 3-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ..........................NEMA L15-15

For your own safety and protection of

property, consult an electrician if you are

unsure about wiring practices or electrical

codes in your area.

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will

be running on the circuit at a time. If machine will

be connected to a shared circuit where multiple

machines may be running at the same time, con-

sult an electrician or qualified service personnel to

ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical

equipment between the breaker box or fuse panel

in the building and the machine. The power sup-

ply circuit used for this machine must be sized to

safely handle the full-load current drawn from the

machine for an extended period of time. (If this

machine is connected to a circuit protected by

fuses, use a time delay fuse marked D.)

Model G0767Z (Mfd. Since 11/17)

-11-

Extension Cords

We do not recommend using an extension cord

with this machine.

If you must use an extension

cord, only use it if absolutely necessary and only

on a temporary basis.

Extension cords cause voltage drop, which can

damage electrical components and shorten motor

life. Voltage drop increases as the extension cord

size gets longer and the gauge size gets smaller

(higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must

be in good condition and contain a ground wire

and matching plug/receptacle. Additionally, it must

meet the following size requirements:

Grounding Instructions

This machine MUST be grounded. In the event

of certain malfunctions or breakdowns, grounding

reduces the risk of electric shock by providing a

path of least resistance for electric current.

Figure 3. Typical L15-15 plug and receptacle.

Grounding Prong

is Hooked

Current Carrying Prongs

GROUNDED

L15-15 RECEPTACLE

L15-15

PLUG

Improper connection of the equipment-grounding

wire can result in a risk of electric shock. The

wire with green insulation (with or without yellow

stripes) is the equipment-grounding wire. If repair

or replacement of the power cord or plug is nec-

essary, do not connect the equipment-grounding

wire to a live (current carrying) terminal.

Check with a qualified electrician or service per-

sonnel if you do not understand these grounding

requirements, or if you are in doubt about whether

the tool is properly grounded. If you ever notice

that a cord or plug is damaged or worn, discon-

nect it from power, and immediately replace it with

a new one.

Serious injury could occur if you connect

machine to power before completing setup

process. DO NOT connect to power until

instructed later in this manual.

The power cord and plug specified under “Circuit

Requirements for 220V”

on the previous page

has an equipment-grounding wire and a ground-

ing prong. The plug must only be inserted into

a matching receptacle (outlet) that is properly

installed and grounded in accordance with all

local codes and ordinances (see figure below).

The full-load current is not the maximum amount

of amps that the machine will draw. If the machine

is overloaded, it will draw additional amps beyond

the full-load rating.

If the machine is overloaded for a sufficient length

of time, damage, overheating, or fire may result—

especially if connected to an undersized circuit.

To reduce the risk of these hazards, avoid over-

loading the machine during operation and make

sure it is connected to a power supply circuit that

meets the specified circuit requirements.

Serious injury could occur if you connect

machine to power before completing setup

process. DO NOT connect to power until

instructed later in this manual.

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

Extension Cords

-12-

Model G0767Z (Mfd. Since 11/17)

SECTION 3: SETUP

The following are needed to complete the setup

process:

Description Qty

• Additional People ....................................... 2

• Safety Glasses .....................................1 Ea.

• Forklift or Crane

(Rated For at Least 500 lbs.) ...................... 1

• Web Slings

(Rated For at Least 500 lbs. Each) ............ 2

• Lifting Chain & Safety Hook (Optional)

(Rated For at Least 500 lbs. Each) ............ 1

• Wrench or Socket 13mm ............................ 1

• Wrench or Socket 16mm ............................ 1

• Wrench or Socket 17mm ............................ 1

• Metal Dust Collection System .................... 1

• Metal Flex Hose 4" ..................................... 1

• Hose Clamps 4" ......................................... 1

Needed for Setup

This machine was carefully packaged for safe

transport. When unpacking, separate all enclosed

items from packaging materials and inspect them

for shipping damage.

If items are damaged

,

please

call us immediately at (570) 546-9663.

IMPORTANT:

Save all packaging materials until

you are completely satisfied with the machine and

have resolved any issues between Grizzly or the

shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely

helpful if you need to return your machine later.

Unpacking

SUFFOCATION HAZARD!

Keep children and pets away

from plastic bags or packing

materials shipped with this

machine. Discard immediately.

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Wear safety glasses during

the entire setup process!

HEAVY LIFT!

Straining or crushing injury

may occur from improperly

lifting machine or some of

its parts. To reduce this risk,

get help from other people

and use a forklift (or other

lifting equipment) rated for

weight of this machine.

Model G0767Z (Mfd. Since 11/17)

-13-

NOTICE

If you cannot find an item on this list, care-

fully check around/inside the machine and

packaging materials. Often, these items get

lost in packaging materials while unpack-

ing or they are pre-installed at the factory.

The following is a list of items shipped with your

machine. Before beginning setup, lay these items

out and inventory them.

If any non-proprietary parts are missing (e.g. a

nut or a washer), we will gladly replace them; or

for the sake of expediency, replacements can be

obtained at your local hardware store.

Inventory (Figure 4) Qty

A. Machine Body ............................................ 1

B. Machine Base with Profile Rollers .............. 1

—Profile Roller

3

⁄4" Dia. .............................. 1

—Profile Roller 1" Dia. (Installed) ............... 1

—Profile Roller 1

1

⁄4" Dia. ............................ 1

—Profile Roller 1

1

⁄2" Dia. ............................ 1

—Profile Roller 2" Dia. ............................... 1

—Profile Roller 2

1

⁄2" Dia. ............................ 1

—Profile Roller 3" Dia. ............................... 1

C. Feed Lever Assembly ................................. 1

D. Spark Trap .................................................. 1

E. Vise Assembly ............................................ 1

F. Hex Wrenches 2.5, 3, 4, 5, 6, 8mm ......1 Ea

G. Phillips Screwdriver #2 ............................... 1

H. Spanner Wrenches 22, 26mm ................... 2

I. Open-End Wrench 13/16mm ...................... 1

J. Toolbox ....................................................... 1

A

B

C

D

E

F

G

H

I

J

Figure 4. Model G0767Z inventory.

Inventory

-14-

Model G0767Z (Mfd. Since 11/17)

Hardware Recognition Chart

USE THIS CHART TO MATCH UP

HARDWARE DURING THE INVENTORY

AND ASSEMBLY PROCESS.

5mm

Flat

Head

Cap

Screw

Model G0767Z (Mfd. Since 11/17)

-15-

Site Considerations

Figure 5. Minimum working clearances.

31

1

/

2

"

49

1

/

2

"

Weight Load

Refer to the

Machine Data Sheet for the weight

of your machine. Make sure that the surface upon

which the machine is placed will bear the weight

of the machine, additional equipment that may be

installed on the machine, and the heaviest work-

piece that will be used. Additionally, consider the

weight of the operator and any dynamic loading

that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will

be processed through this machine and provide

enough space around the machine for adequate

operator material handling or the installation of

auxiliary equipment. With permanent installations,

leave enough space around the machine to open

or remove doors/covers as required by the main-

tenance and service described in this manual.

See below for required space allocation.

Physical Environment

The physical environment where the machine is

operated is important for safe operation and lon-

gevity of machine components. For best results,

operate this machine in a dry environment that is

free from excessive moisture, hazardous chemi-

cals, airborne abrasives, or extreme conditions.

Extreme conditions for this type of machinery are

generally those where the ambient temperature

range exceeds 41°–104°F; the relative humidity

range exceeds 20%–95% (non-condensing); or

the environment is subject to vibration, shocks,

or bumps.

Electrical Installation

Place this machine near an existing power source.

Make sure all power cords are protected from

traffic, material handling, moisture, chemicals, or

other hazards. Make sure to leave enough space

around machine to disconnect power supply or

apply a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate

enough that operations can be performed safely.

Shadows, glare, or strobe effects that may distract

or impede the operator must be eliminated.

Children or untrained people

may be seriously injured by

this machine. Only install in an

access restricted location.

-16-

Model G0767Z (Mfd. Since 11/17)

Lifting & Placing

HEAVY LIFT!

Straining or crushing injury

may occur from improperly

lifting machine or some of

its parts. To reduce this risk,

get help from other people

and use a forklift (or other

lifting equipment) rated for

weight of this machine.

To lift and place machine:

1. Place shipping crate near installation

location, then remove crate from shipping

pallet and set small items aside.

2. Unbolt base from shipping pallet.

3. Move base to selected location and properly

anchor it to floor (refer to Anchoring to Floor

on Page 18).

4. Remove (4) cap screws that secure electrical

box inside riser column (see Figure 6).

5. Slide electrical box out of riser column and

place on top of machine.

7. Remove (6) pre-installed cap screws, lock

washers, and flat washers from top of base

(see Figure 8).

8. Have another person hold machine steady so

that it does not tip, then remove hex nuts that

secure machine body to pallet.

Figure 8. Cap screws on top of base.

6. Remove (4) cap screws that secure riser

column front cover (see Figure 7).

Figure 7. Location of cap screws that secure

front cover.

Front

Cover

Riser

Column

Figure 6. Location of cap screws that secure

electrical box.

Electrical Box

Cap

Screw

(1 of 4)

Cap

Screw

(1 of 4)

Cap

Screw

(1 of 6)

The following procedure details how to place the

machine's base, and then how to lift and secure

the machine to the base.

Model G0767Z (Mfd. Since 11/17)

-17-

9. Below are two methods for lifting machine

onto base. Use the best one for your

operation.

— Wrap web slings around machine and

attach them to a forklift or other lifting

device (see Figure 9).

Figure 9. Example of lifting machine with web

slings.

— Rotate lifting bar up (see Figure 10),

and attach lifting chain and safety hook

between lifting bar and lifting device.

Figure 10. Example of lifting machine with chain

and hook.

Lifting Bar

10. Lift machine onto base with roller storage

rack underneath motor, and secure machine

to base with (6) cap screws removed in

Step 7 (see Figure 11).

Figure 11. Machine attached to base.

x 6

11. Re-install riser column front cover with (4)

cap screws removed in Step 6.

12. Re-install electrical box in riser column with

(4) cap screws removed in Step 4 (see

Figure 12).

Figure 12. Electrical box re-installed.

-18-

Model G0767Z (Mfd. Since 11/17)

Anchoring to Floor

Lag shield anchors with lag screws (see below)

are a popular way to anchor machinery to a con-

crete floor, because the anchors sit flush with the

floor surface, making it easy to unbolt and move

the machine later, if needed. However, anytime

local codes apply, you MUST follow the anchoring

methodology specified by the code.

Machine Base

Concrete

Lag Screw

Lag Shield Anchor

Flat Washer

Drilled Hole

Figure 13. Popular method for anchoring

machinery to a concrete floor.

Anchoring to Concrete Floors

Number of Mounting Holes ............................ 4

Diameter of Mounting Hardware ................

7

⁄16"

Anchoring machinery to the floor prevents tipping

or shifting and reduces vibration that may occur

during operation, resulting in a machine that runs

more quietly and feels more solid.

Because of the top heavy nature of the

Model G0767Z and the dynamic forces exert-

ed during operation, this machine MUST be

solidly anchored to floor.

Cleanup

The unpainted surfaces of your machine are

coated with a heavy-duty rust preventative that

prevents corrosion during shipment and storage.

This rust preventative works extremely well, but it

will take a little time to clean.

Be patient and do a thorough job cleaning your

machine. The time you spend doing this now will

give you a better appreciation for the proper care

of your machine's unpainted surfaces.

There are many ways to remove this rust preven-

tative, but the following steps work well in a wide

variety of situations. Always follow the manufac-

turer’s instructions with any cleaning product you

use and make sure you work in a well-ventilated

area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

1.

Put on safety glasses.

2.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak

for 5–10 minutes.

3.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe

off easily. If you have a plastic paint scraper,

scrape off as much as you can first, then wipe

off the rest with the rag.

4.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality

metal protectant to prevent rust.

NOTICE

Avoid chlorine-based solvents, such as

acetone or brake parts cleaner, that may

damage painted surfaces.

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Grizzly G0767Z Owner's manual

Grizzly G0767Z Owner's manual

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