Grizzly G0440HEP Owner's manual

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

(FOR MODELS MANUFACTURED SINCE 11/17) #BB17222 PRINTED IN TAIWAN

The Model G0440HEP is the same machine as the Model G0440 except for the dual-filtration HEPA filter

system and the included stand. Except for the differences noted in this insert, all other content in the Model

G0440/G0441 owner's manual applies to this machine.

: To reduce the risk of serious injury, you MUST read and understand this insert—and

the entire Model G0440/G0441 manual—BEFORE assembling, installing, or operating this machine!

If you have any further questions about this manual insert or the differences between the Model G0440HEP

and the Model G0440, contact our Technical Support at (570) 546-9663 or email [email protected].

MODEL G0440HEP

2 HP DUAL-FILTRATION HEPA

CYCLONE DUST COLLECTOR

MANUAL INSERT

(For owner's manual revised October, 2013)

V2.11.17

-2-

Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0440HEP (Mfd. Since 11/17)

Inventory

The following is a list of items shipped with your

machine. Before beginning setup, lay these items

out and inventory them.

If any non-proprietary parts are missing (e.g. a

nut or a washer), we will gladly replace them; or

for the sake of expediency, replacements can be

obtained at your local hardware store.

C

B

A

D

I

J

F

G

K

N

L

M

Figure 1. Model G0440HEP inventory.

H

S

T

U

P

O

Q

E

R

V

Inventory (Figure 1) Qty

A. Intake Cylinder ........................................... 1

B. Cyclone Funnel .......................................... 1

C. Intake Barrel ............................................... 1

D. Canister/Drum Collection Bags ......... 1 Each

E. Motor/Blower Housing Assembly ............... 1

F. Collection Drum Lid .................................... 1

G. Collection Drum .......................................... 1

H. Hose Clamps 9" ......................................... 2

I. Clear Flexible Hose 9" x 8" ........................ 1

J. Collection Drum Seal ................................. 1

K. Foam Tape Roll 3 x 6mm .......................... 1

L. Hardware Box (Drum)

—Phillips Head Screws #10-24 x

3

⁄8" .......... 6

—Hex Nuts #10-24 ..................................... 6

—Drum Latches ......................................... 3

—Roll of Foam Tape 5 x 50mm ................. 1

M. Hardware Box (Casters)

—Casters ................................................... 4

—Hex Nuts

3

⁄8"-16 ....................................... 4

—Lock Washers

3

⁄8" .................................... 4

—Flat Washers

3

⁄8" ...................................... 8

N. Hardware Box

—Hex Bolts

5

⁄16"-18 x 1" ............................ 20

—Hex Bolts

5

⁄16"-18 x

3

⁄4" ........................... 20

—Flat Washers

5

⁄16" ................................... 52

—Hex Nuts

5

⁄16"-18 .................................... 12

O. Barrel Gaskets ............................................ 2

P. Outlet Gaskets ............................................ 2

Q. HEPA Canister Filter Assembly ................. 1

R. Filter Adapter .............................................. 1

S. Hose Clamps 1

1

⁄4" ...................................... 2

T. Vacuum Hose 1

1

⁄4" x 98" ............................ 1

U. Collection Drum Vacuum Ring ................... 1

V. Cyclone Vacuum Tube ............................... 1

Model G0440HEP (Mfd. Since 11/17)

-3-

NOTICE

If you cannot find an item on this list, care-

fully check around/inside the machine and

packaging materials. Often, these items get

lost in packaging materials while unpack-

ing or they are pre-installed at the factory.

Figure 2. Contents of stand box.

A

B

C

D

E

F

Stand Box Contents (Figure 2) Qty

A. Lower Stand Legs ...................................... 4

B. Upper Stand Legs ...................................... 4

C. Upper Stand Braces ................................... 4

D. Lower Stand Braces ................................... 4

E. Collector Mounting Brackets ...................... 4

F. Hardware Bags

—Hex Bolts

3

⁄8"-16 x 1" ............................... 8

—Flat Washers

3

⁄8" ................................... 16

—Lock Nuts

3

⁄8"-16 ..................................... 8

—Hex Bolts

5

⁄16"-18 x 1" ............................. 8

—Hex Bolts

3

⁄8"-16 x

3

⁄4" ............................ 67

—Flat Washers

5

⁄16" .................................. 16

—Flat Washers

3

⁄8" ................................. 134

—Lock Nuts

5

⁄16"-18 .................................... 8

—Lock Nuts

3

⁄8"-16 ................................... 64

—Hex Nuts

3

⁄8"-16 ...................................... 3

—Vacuum Hose Clips ................................ 2

-4-

Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0440HEP (Mfd. Since 11/17)

The information contained herein is deemed accurate as of 11/30/2017 and represents our most recent product specifications.

Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.

PAGE 1 OF 3

Model G0440HEP

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0440HEP 2 HP DUAL‐FILTRATION HEPA

CYCLONE DUST COLLECTOR

Product Dimensions:

Weight.............................................................................................................................................................. 410 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 55-1/4 x 33 x 92 in.

Footprint (Length x Width)..................................................................................................................... 55-1/4 x 33 in.

Shipping Dimensions:

Carton #1

Type............................................................................................................................ Cardboard Box on Pallet

Content................................................................................................................................................. Machine

Weight.................................................................................................................................................... 300 lbs.

Length x Width x Height............................................................................................................. 54 x 28 x 33 in.

Carton #2

Type........................................................................................................................................... Cardboard Box

Content............................................................................................................................ HEPA Filter Cartridge

Weight...................................................................................................................................................... 83 lbs.

Length x Width x Height............................................................................................................. 45 x 19 x 31 in.

Carton #3

Type........................................................................................................................................... Cardboard Box

Content............................................................................................................................... HEPA Filter Adapter

Weight...................................................................................................................................................... 19 lbs.

Length x Width x Height............................................................................................................. 33 x 14 x 11 in.

Carton #4

Type........................................................................................................................................... Cardboard Box

Content...................................................................................................................................................... Stand

Weight...................................................................................................................................................... 74 lbs.

Length x Width x Height............................................................................................................... 36 x 14 x 7 in.

Electrical:

Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz

Full-Load Current Rating........................................................................................................................................ 14A

Minimum Circuit Size.............................................................................................................................................. 20A

Connection Type........................................................................................... Permanent (Hardwire to Shutoff Switch)

Switch Type......................................................................... Remote Control Magnetic Switch w/Overload Protection

Motors:

Main

Horsepower................................................................................................................................................ 2 HP

Phase............................................................................................................................................ Single-Phase

Amps............................................................................................................................................................ 14A

Speed................................................................................................................................................ 3450 RPM

Type.................................................................................................. TEFC Capacitor-Start Induction (Class F)

Power Transfer ............................................................................................................................... Direct Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Model G0440HEP (Mfd. Since 11/17)

-5-

The information contained herein is deemed accurate as of 11/30/2017 and represents our most recent product specifications.

Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.

PAGE 2 OF 3

Model G0440HEP

Main Specifications:

Operation

Dust Collector Type.......................................................................................................... Two-Stage (Cyclone)

Approved Dust Types................................................................................................................................ Wood

Filter Type.......................................................................................................................... Cartridge and HEPA

Airflow Performance..................................................................................................... 1354 CFM @ 2.5 in. SP

Max Static Pressure (at 0 CFM)............................................................................................................. 10.4 in.

Main Inlet Size............................................................................................................................................. 7 in.

Inlet Adapter Included.................................................................................................................................... No

Machine Collection Capacity At One Time....................................................................................................... 2

Maximum Material Collection Capacity................................................................................................ 4.7 cu. ft.

Filtration Rating................................................................................................................ 99.97% @ 0.3 Micron

Filter Surface Area................................................................................................................................ 96 sq. ft.

Bag Information

Number of Lower Bags..................................................................................................................................... 1

Lower Bag Diameter............................................................................................................................ 15-3/4 in.

Canister Information

Number of Canister Filters................................................................................................................................ 1

Canister Filter Diameter....................................................................................................................... 15-3/4 in.

Canister Filter Length.......................................................................................................................... 46-3/4 in.

Collection Drum Size......................................................................................................................... 35 Gallons

Impeller Information

Impeller Type...................................................................................................................................... Radial Fin

Impeller Size........................................................................................................................................ 14-1/2 in.

Construction

Lower Bag...................................................................................................................................... Clear Plastic

Canister............................................................................................................................ Spun Bond Polyester

Frame....................................................................................................................... Steel Sheet Metal (14 ga.)

Impeller....................................................................................................................................................... Steel

Paint Type/Finish....................................................................................................................... Powder Coated

Blower Housing......................................................................................................................... 11-Gauge Steel

Body.......................................................................................................................................... 14-Gauge Steel

Collection Drum.......................................................................................................................................... Steel

Other Specifications:

Country of Origin .............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ............................................................................................................. 4 Hours

Serial Number Location .................................................................................................................................. ID Label

Sound Rating ............................................................................................................................................. 78 – 82 dB

ISO 9001 Factory .................................................................................................................................................. Yes

Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes

-6-

Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0440HEP (Mfd. Since 11/17)

The HEPA cyclones are assembled largely the

same way as the regular cyclones but with the

HEPA filter components being installed in place of

the regular canister filter assembly. To assemble

your HEPA cyclone, open the Assembly section

in the Owner's Manual and follow those steps only

when specified below.

There are two options to consider when assem-

bling your HEPA cyclone. You can assemble it

with the included stand, or if shop space is limited,

you can mount it to the wall by purchasing the

optional T27325 Wall-Mount Adapter Kit.

Assembly

To ensure the integrity of the HEPA filtration

system and prevent fine dust from leaking

out before it reaches the filters, we strongly

recommend using a general-purpose sili-

cone sealant on all mating surfaces dur-

ing the assembly process. For those com-

ponents assembled with a rubber gasket

between them, apply the sealant evenly on

both sides of the gasket before assembly.

Tools Needed: Qty

Wrenches or Sockets

9

⁄16" .................................. 2

Wrenches or Sockets

1

⁄2" ................................... 2

90° Square ........................................................ 1

Strong Helpers for Lifting ...........................2 or 3

To assemble the dust collector:

1. Connect the upper stand legs with the lower

braces using (16)

3

⁄8"-16 x

3

⁄4" hex bolts, (32)

3

⁄8" flat washers, and (16)

3

⁄8"-16 lock nuts

(see Figure 3)—only finger-tighten for now.

Figure 3. Initial assembly of upper stand legs

connected to lower stand braces.

2. Attach the upper stand braces to the assem-

bly, using (16)

3

⁄8"-16 x

3

⁄4" hex bolts, (32)

3

⁄8"

flat washers, and (16)

3

⁄8"-16 lock nuts (see

Figure 4).

Figure 4. Upper braces to stand assembly.

Higher

Mounting

Position

Lower

Mounting

Position

3. Flip stand assembly upside down and install

the lower legs using (24)

3

⁄8"-16 x

3

⁄4" hex

bolts, (48)

3

⁄8" flat washers, and (24)

3

⁄8"-16

lock nuts (see Figure 5).

Figure 5. Lower legs on stand assembly.

Assembling with Stand

Model G0440HEP (Mfd. Since 11/17)

-7-

4. Square up the stand, as shown in Figure 6,

and tighten all the bolts.

Figure 6. Squaring stand assembly before

tightening stand hardware.

5. Place foam seal tape on the intake barrel,

intake cylinder, cyclone barrel, and outlet

port, as shown in Figure 7.

Figure 7. Seal tape stuck on necessary

components.

6. Place the motor/blower housing on a large

piece of cardboard to prevent scratches.

7. Attach the intake cylinder to the bottom of the

housing, as shown in Figure 8, using (4)

5

⁄16"-

18 x

3

⁄4" hex bolts, (4)

5

⁄16" flat washers, and

(4)

5

⁄16"-18 lock nuts.

Note: Because this part of the dust collector

is not accessible after assembly, consider

using Medium Strength Blue Thread Locker

(Grizzly Model T21854) on the bolts that

secure the intake cylinder to the motor/blower

housing assembly to ensure that the fasten-

ers won't come loose with vibration.

8. Attach the intake barrel to the blower hous-

ing, as shown in Figure 9, with (12)

5

⁄16"-18 x

3

⁄4" hex bolts, (12)

5

⁄16" flat washers, and (12)

5

⁄16"-18 lock nuts.

Figure 9. Securing blower on intake barrel.

Figure 8. Intake cylinder attached to the bottom

of motor housing.

9. Attach the cyclone funnel to the intake barrel,

as shown in Figure 10, with (12)

5

⁄16"-18 x 1"

hex bolts, (24)

5

⁄16" flat washers, and (12)

5

⁄16"-

18 lock nuts.

Note: At the places where you see 3 holes in

a row, only use the center hole for this step.

The two outside holes will be used in the next

step.

90° Square

Foam Tape

Motor/Blower

Housing

Intake

Cylinder

Thread

Locker

Intake

Barrel

-8-

Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0440HEP (Mfd. Since 11/17)

Figure 10. Cyclone funnel attached to intake

barrel.

10. Attach the (4) collector mounting brackets to

the intake assembly, as shown in Figure 11,

using (8)

5

⁄16"-18 x 1" hex bolts, (16) flat wash-

ers, and (8) lock nuts.

Figure 11. Collector mounting brackets attached

to intake assembly.

Collector

Mounting

Bracket

11. Lay the stand assembly on its side, on a large

piece of cardboard to prevent scratches, and

slide the collector assembly into the stand

assembly.

12. Fasten the collector assembly to the stand

with (8)

3

⁄8"-16 x 1" hex bolts, (16)

3

⁄8" flat

washers, and (8)

3

⁄8"-16 lock nuts, as shown

in Figure 12.

Figure 12. Collector assembly fastened to the

stand.

Figure 13. Lifting the assembly upright.

13. Pivot the dust collector upright by having

two or three strong helpers lift the motor end

while one person keeps the stand end from

sliding or rocking.

14. Pull off the front cover of the switch box,

remove the remote control and spare grom-

mets, and push the front cover back on.

15. Mount the switch on the stand, as shown in

Figure 14, with (3)

3

⁄8"-16 x

3

⁄4" hex bolts, (3)

3

⁄8"-16 lock nuts, and (6)

3

⁄8" flat washers.

Cyclone

Funnel

Model G0440HEP (Mfd. Since 11/17)

-9-

Figure 14. Switch mounted to stand.

16. Secure the vacuum hose inside the upper

and lower stand legs with the (2) U-shaped

clips (see Figure 15).

Figure 15. Securing the vacuum hose to the

stand legs.

18. Attach rubber gasket to top of HEPA filter

housing (see Figure 16), then secure filter

adapter to housing using (8)

5

⁄16" x 1" hex

bolts and (8)

5

⁄16" flat washers.

Figure 17. Attaching HEPA filter assembly to

blower housing.

HEPA Filter

Assembly

19. Attach rubber gasket to blower housing (see

Figure 17), then secure HEPA filter assem-

bly using (8)

3

⁄8" x 1" hex bolts, (8)

3

⁄8" hex

nuts, and (16)

3

⁄8" flat washers.

Figure 16. Attaching filter adapter to filter

housing.

Rubber

Gasket

Filter Adapter

Filter

Housing

x 8

Rubber Gasket

20. Follow assembly Steps 14–21 on Pages

22–24 in Owner's Manual to assemble collec-

tion drum.

17. Complete Step 10 from the G0440 Owner's

Manual (see Page 20).

-10-

Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0440HEP (Mfd. Since 11/17)

1. Follow Steps 1–5 in Assembly section,

beginning on Page 19 of Owner's Manual.

In Step 5, replace original intake barrel

brace with the extended brace provided with

T27325 Wall-Mount Adapter Kit for HEPA

Upgrade (see Figure 20).

Assembling with Wall-Mount Option

Figure 20. Included with T27325 wall-mount kit.

2. Follow Steps 6–10 in Assembly section,

beginning on Page 20 of the Owner's Manual.

3. Attach adapter gasket and wall-mount adapt-

er using (8)

3

⁄8" x 1" hex bolts, (8)

3

⁄8" hex nuts,

and (16)

3

⁄8" flat washers (see Figure 21).

Figure 21. Attaching wall-mount adapter.

Wall-Mount

Adapter

x 8

Adapter

Gasket

21. Slip plastic collection bag around opening

under canister filter, and secure with metal

bag clamp (see Figure 18 below).

Figure 18. Installing collection bag under HEPA

filter.

Bag Clamp

Plastic

Collection

Bag

22. Double-check that all nuts and bolts are

tightened. Congratulations, the assembly is

complete. Proceed to Test Run on Page 25

in the Owners Manual.

Figure 19. G0440HEP filter system completely

installed.

Model G0440HEP (Mfd. Since 11/17)

-11-

8. Double-check that all nuts and bolts are

tightened. Congratulations, the assembly is

complete.

Figure 25. G0440HEP wall-mount filter system

completely installed.

5. Attach rubber gasket to wall-mount adapter

(see Figure 23), then secure HEPA filter

assembly using (8)

3

⁄8" x 1" hex bolts, (8)

3

⁄8"

hex nuts, and (16)

3

⁄8" flat washers.

Figure 23. Attaching HEPA filter assembly to

wall-mount adapter.

Rubber

Gasket

HEPA Filter

Assembly

7. Slip plastic collection bag around opening

under canister filter, and secure with metal

bag clamp (see Figure 24).

Figure 24. Installing collection bag under HEPA

filter assembly.

Bag Clamp

Plastic

Collection

Bag

x 8

6. Follow assembly Steps 14–2 on Pages

22–24 in Owner's Manual to assemble col-

lection drum.

Figure 22. Attaching filter adapter to filter

housing (wall-mount).

4. Attach rubber gasket to top of HEPA filter

housing (see Figure 22), then secure filter

adapter to housing using (8)

5

⁄16" x 1" hex

bolts and (8)

5

⁄16" flat washers.

Rubber

Gasket

Filter Adapter

Filter

Housing

x 8

-12-

Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0440HEP (Mfd. Since 11/17)

Main

1

1-1

1-2

1-3

1-4

1-5

1-6

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

8

230-4

34

35

37

38

40

41

42

43

44

45

46

47

48

49

50

51

52A

52

53

54

55

56

57

58

59

T27325 Wall-Mount

Adapter Kit (Sold Separately)

94

95

19

62

116

39

36

220

77

78

80

81

82

83

84

85

86

87

88

89

90

91

92

93

46

96

122

124

23

24

222

226

221

229

227

228

228-1

223

224

221

232A

231

221

225

230

230-1

230-2

230-3

230-5

6

61

60

125

115

119

118

124

11

117

11

117

123

117

11

124

121

120

11

59

48

3-1

3-2

3-3

3-4

1-9

1-7

1-10

1-8

2

8

6

21

227

6

Model G0440HEP (Mfd. Since 11/17)

-13-

Main Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0440HEP001 MOTOR 2HP 220V 1-PH 54 P0440HEP054 PHLP HD SCR 10-24 X 3/8

1-1 P0440HEP001-1 MOTOR FAN COVER 55 P0440HEP055 HEX NUT 10-24

1-2 P0440HEP001-2 MOTOR FAN 56 P0440HEP056 CASTER 2"

1-3 P0440HEP001-3 CAPACITOR COVER 57 P0440HEP057 HEX NUT 3/8-16

1-4 P0440HEP001-4 S CAPACITOR 300M 125V 1-3/4 X 3-3/8 58 P0440HEP058 LOCK WASHER 3/8

1-5 P0440HEP001-5 R CAPACITOR 50M 250V 1-5/8 X 3-1/2 59 P0440HEP059 FLAT WASHER 3/8

1-6 P0440HEP001-6 JUNCTION BOX 60 P0440HEP060 HEX BOLT 5/16-18 X 1

1-7 P0440HEP001-7 BALL BEARING 6205ZZ 61 P0440HEP061 FLAT WASHER 5/16

1-8 P0440HEP001-8 BALL BEARING 6203ZZ 62 P0440HEP062 SWITCH MOUNTING BRACKET

1-9 P0440HEP001-9 CONTACT PLATE 77 P0440HEP077 EXT TOOTH WASHER 3/8

1-10 P0440HEP001-10 CENTRIFUGAL SWITCH 3450 78 P0440HEP078 MOTOR MOUNT GASKET

2 P0440HEP002 MOTOR CORD 12G 3C 80 P0440HEP080 CYCLONE VACUUM TUBE

3 P0440HEP003 REMOTE MAG SWITCH 220V 81 P0440HEP081 FLAT WASHER 5/16

3-1 P0440HEP003-1 CONTACTOR NHD C-12D 220V 82 P0440HEP082 HEX BOLT 5/16-18 X 3/4

3-2 P0440HEP003-2 OL RELAY NHD NTH-14 11-14A 83 P0440HEP083 TUBE PLUG 1-1/4"

3-3 P0440HEP003-3 CIRCUIT BOARD 220V W/TRANSFORMER 84 P0440HEP084 FOAM TAPE 3 X 6 X 300MM

3-4 P0440HEP003-4 ON/OFF SWITCH 110V/220V 85 P0440HEP085 VACUUM HOSE 1-1/4" X 98"

4 P0440HEP004 REMOTE CONTROLLER 86 P0440HEP086 COLLECTION DRUM VACUUM TUBE

5 P0440HEP005 HEX BOLT 3/8-16 X 1-1/2 87 P0440HEP087 FLAT WASHER 5/16

6 P0440HEP006 FLAT WASHER 3/8 88 P0440HEP088 HEX BOLT 5/16-18 X 3/4

7 P0440HEP007 LOCK WASHER 3/8 89 P0440HEP089 HOSE CLAMP 1-1/4"

8 P0440HEP008 HEX NUT 3/8-16 90 P0440HEP090 TUBE PLUG 1-1/4"

9 P0440HEP009 BLOWER COVER 91 P0440HEP091 FOAM TAPE 3 X 6 X 300MM

10 P0440HEP010 HEX BOLT 3/8-16 X 1 92 P0440HEP092 COLLECTION DRUM VACUUM RING

11 P0440HEP011 FLAT WASHER 3/8 93 P0440HEP093 DRUM COLLECTION BAG 640 X 1000MM

12 P0440HEP012 LOCK WASHER 3/8 94 P0440HEP094 JUNCTION BOX

13 P0440HEP013 HEX NUT 3/8-16 95 P0440HEP095 JUNCTION BOX CORD 12G 3C 12"

14 P0440HEP014 IMPELLER 14-1/2" 96 P0440HEP096 GROUNDING WIRE 12G 6" (GREEN)

15 P0440HEP015 IMPELLER FENDER WASHER 3/8 115 P0440HEP115 MOUNTING BRACKET

16 P0440HEP016 HEX BOLT 3/8-16 X 1 LH 116 P0440HEP116 LOCK NUT 5/16-18

17 P0440HEP017 FOAM TAPE 3 X 6 X 1600MM 117 P0440HEP117 LOCK NUT 3/8-16

18 P0440HEP018 BLOWER HOUSING 118 P0440HEP118 UPPER STAND BRACE

19 P0440HEP019 FLAT WASHER 5/16 119 P0440HEP119 UPPER STAND LEG

20 P0440HEP020 HEX BOLT 5/16-18 X 3/4 120 P0440HEP120 LOWER STAND BRACE

21 P0440HEP021 OUTLET GASKET 306 X 226MM 121 P0440HEP121 LOWER STAND LEG

23 P0440HEP023 HEX BOLT 5/16-18 X 1 122 P0440HEP122 STAND SWITCH BRACKET

24 P0440HEP024 FLAT WASHER 5/16 123 P0440HEP123 VACUUM HOSE CLIP 2-1/2"

34 P0440HEP034 PLASTIC BAG 470 X 600MM 124 P0440HEP124 HEX BOLT 3/8-16 X 3/4

35 P0440HEP035 FOAM TAPE 3 X 6 X 1600MM 125 P0440HEP125 HEX BOLT 3/8-16 X 1

36 P0440HEP036 INTAKE CYLINDER 10" 220 P0440HEP220 INTAKE BARREL BRACE, EXTENDED

37 P0440HEP037 FLAT WASHER 5/16 221 P0440HEP221 FLAT WASHER 1/4

38 P0440HEP038 HEX BOLT 5/16-18 X 3/4 222 P0440HEP222 WALL MOUNT ADAPTER

39 P0440HEP039 BARREL GASKET 584MM DIA. 223 P0440HEP223 TAP SCREW M4 X 12

40 P0440HEP040 INTAKE BARREL 20" 224 P0440HEP224 PHLP HD SCR 1/4-20 X 3/4

41 P0440HEP041 HEX BOLT 5/16-18 X 3/4 225 P0440HEP225 HEX NUT 1/4-20

42 P0440HEP042 FLAT WASHER 5/16 226 P0440HEP226 FILTER ADAPTER

43 P0440HEP043 BARREL GASKET 584MM DIA. 227 P0440HEP227 HEX BOLT 3/8-16 X 1

44 P0440HEP044 CYCLONE FUNNEL 20" 228 P0440HEP228 PULL WIRE RAIL COVER

45 P0440HEP045 HEX BOLT 5/16-18 X 1 228-1 P0440HEP228-1 PULL WIRE

46 P0440HEP046 FLAT WASHER 5/16 229 P0440HEP229 HEX BOLT 1/4-20 X 3/4

47 P0440HEP047 HEX NUT 5/16-18 230 P0440HEP230 HEPA FILTER HOUSING

48 P0440HEP048 HOSE CLAMP 9" 230-1 P0440HEP230-1 HEPA OUTER FILTER

49 P0440HEP049 CLEAR FLEX PIPE 9" X 200MM 230-2 P0440HEP230-2 HEPA FILTER 289 X 595 X 292MM

50 P0440HEP050 COLLECTION DRUM LID 230-3 P0440HEP230-3 HEPA FILTER CAGE 289 X 595, GREEN

51 P0440HEP051 DRUM SEAL TYPE-T 2.1M 230-4 P0440HEP230-4 BAG CLAMP 445MM

52A P0440HEP052A COLLECTION DRUM ASSY 35GAL 230-5 P0440HEP230-5 HEPA FILTER BOTTOM PLATE

52 P0440HEP052 COLLECTION DRUM 35GAL 231 P0440HEP231 DRUM LID PVC RUBBER SEAL 2M

53 P0440HEP053 DRUM LID LATCH ASSEMBLY 232A P0440HEP232A HEPA FILTER KIT

-14-

Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0440HEP (Mfd. Since 11/17)

G0440HEP Labels & Cosmetics

307

308

309

311

313

310

301

302

303

304

305

312

315

314

306

REF PART # DESCRIPTION REF PART # DESCRIPTION

301 P0440HEP301 REMOTE CONTROL LABEL 309 P0440HEP309 ELECTRICITY LABEL 1.4W X 1.2H

302 P0440HEP302 CONTROL PANEL LABEL 310 P0440HEP310 EAR PROTECTION LABEL 1.5W X 2.5H

303 P0440HEP303 MODEL NUMBER LABEL 311 P0440HEP311 MACHINE ID LABEL CSA

304 P0440HEP304 HANDS/DUST COLLECTOR OUTLET LABEL 312 P0440HEP312 GRIZZLY GREEN TOUCH-UP PAINT

305 P0440HEP305 READ MANUAL LABEL 2W X 3.3H 313 P0440HEP313 RETURN RED HANDLE LABEL

306 P0440HEP306 GLASSES/RESPIRATOR DC LABEL 314 P0440HEP314 GRIZZLY PUTTY TOUCH-UP PAINT

307 P0440HEP307 MOTOR WARNING LABEL 315 P0440HEP315 GRIZZLY.COM LABEL

308 P0440HEP308 MOTOR SPEC LABEL

MODEL G0440/G0441

2 HP & 3 HP

CYCLONE DUST COLLECTORS

OWNER'S MANUAL

(For models manufactured since 03/12)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR7027 PRINTED IN TAIWAN

Model G0441 Shown

With Optional Stand

V6.10.13

This manual provides critical safety instructions on the proper setup,

operation, maintenance, and service of this machine/tool. Save this

document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual

may result in fire or serious personal injury—including amputation,

electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.

This responsibility includes but is not limited to proper installation in

a safe environment, personnel training and usage authorization,

proper inspection and maintenance, manual availability and compre-

hension, application of safety devices, cutting/sanding/grinding tool

integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage

from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to the State

of California to cause cancer, birth defects or other reproductive

harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you

do this type of work. To reduce your exposure to these chemicals:

Work in a well ventilated area, and work with approved safety equip-

ment, such as those dust masks that are specially designed to filter

out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Machine Description ...................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

G0440 Machine Data Sheet .......................... 4

G0441 Machine Data Sheet .......................... 6

SECTION 1: SAFETY ....................................... 8

Safety Instructions for Machinery .................. 8

Additional Safety for Dust Collectors ........... 10

SECTION 2: POWER SUPPLY ...................... 11

Availability .................................................. 11

Full-Load Current Rating ........................... 11

Circuit Requirements ................................. 11

G0440 Circuit Requirements ..................... 11

G0441 Circuit Requirements ..................... 11

Connection Type ....................................... 12

Grounding Instructions .............................. 12

Extension Cords ........................................ 12

SECTION 3: SETUP ....................................... 13

Unpacking .................................................... 13

Needed for Setup ......................................... 13

G0440 Inventory .......................................... 14

G0441 Inventory .......................................... 15

Site Considerations ...................................... 16

Wall Mounting .............................................. 17

Materials Needed for Standard Wood

Framed Walls ............................................ 17

Materials Needed for Concrete/Masonry

Wall ............................................................ 18

Assembly ..................................................... 19

Test Run ...................................................... 25

SECTION 4: DESIGNING THE SYSTEM ....... 26

General ........................................................ 26

Duct Material ................................................ 26

Metal Duct ................................................. 27

Flexible Duct .............................................. 27

System Design ............................................. 28

Step 1. Decide Who Will Design ............... 28

Step 2. Sketch Your Shop Layout ............. 28

Step 3. Sketch a Basic Duct Layout .......... 28

Step 4. Determine Required CFMs ........... 29

Determining Main Line Duct Size .............. 30

Determining Branch Line Duct Size .......... 30

Planning Drop Downs ................................ 30

Multiple Dust Ports .................................... 31

Two Machines on Same Branch Line ....... 31

Calculating Duct Resistance ..................... 31

Example Materials List .............................. 33

System Grounding ....................................... 34

SECTION 5: OPERATIONS ........................... 35

Remote Control ............................................ 35

General ........................................................ 35

SECTION 6: ACCESSORIES ......................... 36

SECTION 7: MAINTENANCE ......................... 38

Emptying Drum ............................................ 38

Cleaning Filter .............................................. 38

Rinsing Filter ................................................ 38

Removing/Replacing Filter ........................... 39

SECTION 8: SERVICE ................................... 41

Troubleshooting ........................................... 41

SECTION 9: WIRING ...................................... 42

Wiring Safety Instructions ............................ 42

G0440 Wiring Diagram ................................ 43

G0441 Wiring Diagram ................................ 44

G0440/G0441 Electrical Components ......... 45

SECTION 10: PARTS ..................................... 46

G0440 Main ................................................. 46

G0441 Main ................................................. 48

WARRANTY AND RETURNS ........................ 53

-2-

Model G0440/G0441 (Mfg. Since 03/12)

The Model G0440/G0441 is a 2-stage cyclone

wood dust collector capable of collecting dust

from multiple machines running simultaneously.

Cyclonic action separates the heavy dust and

chips from the fine particles and drops them into

the steel collection drum. Any remaining fine dust

travels past the impeller and is trapped by the

pleated cartridge filter. With the use of the cable

and pulley system on the outside of the filter

assembly, the caked dust is brushed down into

the collection bag.

The machine is controlled by the remote magnetic

switch mounted to it or by the IR remote control-

ler—each control includes timer options.

INTRODUCTION

Machine Description

We are proud to provide a high-quality owner’s

manual with your new machine!

We

made every effort to be exact with the

instruc-

tions, specifications, drawings, and photographs

contained inside. Sometimes we make mistakes,

but

our policy of continuous improvement

also

means that

sometimes the machine

you receive

will be slightly different than what is shown in

the manual

.

If you find this to be the case, and the difference

between the manual and machine leaves you

confused about a procedure

, check our website

for an updated version. W

e post current

manuals

and

manual updates for free on our website at

www.grizzly.com

.

Alternatively, you can call our Technical Support

for help. Before calling, please write down the

Manufacture Date

and Serial Number

stamped

into the machine ID label (see below). This infor-

mation helps us determine if updated documenta-

tion is available for your machine.

Manufacture Date

Serial Number

Manual Accuracy

We stand behind our machines. If you have

any questions or need help, use the information

below to contact us. Before contacting, please get

the serial number and manufacture date of your

machine. This will help us help you faster.

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: [email protected]

We want your feedback on this manual. What did

you like about it? Where could it be improved?

Please take a few minutes to give us feedback.

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [email protected]

Contact Info

Model G0440/G0441 (Mfg. Since 03/12)

-3-

Identification

To reduce the risk of

serious injury when using

this machine, read and

understand this entire

manual before beginning

any operations.

Figure 1. Identification (Model G0441 shown with optional stand).

Canister

Filter Assembly

Vacuum

Hose

Collection

Drum

Optional

Stand

Remote

Magnetic Switch

Inlet

Port

Blower

Housing

Motor

-4-

Model G0440/G0441 (Mfg. Since 03/12)

The information contained herein is deemed accurate as of 11/6/2013 and represents our most recent product specifications.

Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.

PAGE 1 OF 3Model G0440

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0440 2 HP CYCLONE DUST COLLECTOR

Product Dimensions:

Weight.............................................................................................................................................................. 287 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 59 x 38 x 93-1/2 in.

Footprint (Length x Width)............................................................................................................... 32-1/2 x 32-7/8 in.

Shipping Dimensions:

Carton #1

Type........................................................................................................................................... Cardboard Box

Content................................................................................................................................................. Machine

Weight.................................................................................................................................................... 314 lbs.

Length x Width x Height............................................................................................................. 54 x 28 x 35 in.

Must Ship Upright......................................................................................................................................... Yes

Carton #2

Type........................................................................................................................................... Cardboard Box

Content......................................................................................................................................... Canister Filter

Weight...................................................................................................................................................... 38 lbs.

Length x Width x Height............................................................................................................. 49 x 18 x 18 in.

Must Ship Upright.......................................................................................................................................... No

Electrical:

Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 220V

Full-Load Current Rating........................................................................................................................................ 14A

Minimum Circuit Size.............................................................................................................................................. 20A

Connection Type......................................................................................................................... Permanent Hardwire

Switch Type......................................................................... Remote Control Magnetic Switch w/Overload Protection

Motors:

Main

Type.................................................................................................. TEFC Capacitor-Start Induction (Class F)

Horsepower................................................................................................................................................ 2 HP

Phase............................................................................................................................................ Single-Phase

Amps............................................................................................................................................................ 14A

Speed................................................................................................................................................ 3450 RPM

Power Transfer ............................................................................................................................... Direct Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

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Grizzly G0440HEP Owner's manual

Grizzly G0440HEP Owner's manual

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