Atlas pv-15p Installation & Operation Manual

CONTENTS

Product Features and Specifications .................................................3

Installation Requirement ................................................................5

Steps of Installation ......................................................................6

Exploded View ............................................................................32

Test Run ................................................................................... 35

Operation Instruction ..................................................................37

Maintenance ..............................................................................37

Trouble Shooting ........................................................................38

Parts List ..................................................................................39

- 3 -

I. PRODUCT FEATURES AND SPECIFICATIONS

CLEAR-FLOOR DIRECT-DRIVED MODEL FEATURES

Model PV-15P (See Fig. 1)

· Direct-drive design, minimizes the lift wear parts and breakdown ratio

· Dual hydraulic cylinders, designed and made on ANSI standards, utilizing NOK oil seal

in the cylinders

· Self- lubricating UHMW Polyethylene sliders and bronze bushings

· Single-point safety release with dual safety design

. Clear-floor design, provides unobstructed floor use

. Overhead safety shut-off device prevents vehicle damage

. Standard adjustable heights accommodates different ceiling heights

MODEL PV-15 SPECIFICATIONS

Model Style Lifting

Capacity Lifting

Time Lifting Height

Overall Height Overall

Width

Between

columns

Minimum

Pad Height

for

stackable

adapter

Motor

PV-15P Clear-floor

Direct-drive

6.8 T

15,000lbs 72S 1872-2142mm

73 3/4”–84 3 /8”

3812/4192/4497mm

150”/165”/177”

3829mm

150 3/4”

3137mm

123 1/2”

145

5 3/4” 4.0HP

Fig. 1

- 4 -

Arm Swings View For Model PV-15P

Fig. 2

63 ¼

”

41 1/8”

63 ¼”

41 1/8”

150 ¾

”

109 ¾”

- 5 -

II. INSTALLATION REQUIREMENT

A. TOOLS REQUIRED

 Rotary Hammer Drill (19mm / ¾”)  Carpenter’s Chalk

 Hammer  Screw Sets

 Level  Tape Measure (25ft)

Crescent Wrench (12")  Pliers

 Wrench set：(10＃、13＃、14＃、15＃、17＃  Lock Wrench

19＃、24＃、27＃、30＃)

 Ratchet Spanner With Socket (28mm)

Fig.3

 Socket Head Wrench (3#, 5#, 8#)

- 6 -

B. CONCRETE SPECIFICATIONS (See Fig. 4)

Concrete specifications must be adhered to the following specification.

Failure to do so may result in lift and/or vehicle falling.

1. Concrete must be thickness 6 inches minimum and without reinforcing steel bars, and

must be totally dry before lift installation.

2. Concrete must be in good condition and must have a test strength 3,500psi

(250kg/cm²) minimum.

3. Floors must be level with no cracks or holes.

C. POWER SUPPLY

The electrical source must be 3HP minimum. The source cable size must be 2.5mm² and

in good condition of contacting with floor.

III. INSTALLATION STEPS

A. Location of installation

Check the installation location (concrete, layout, space size etc.) is suitable for lift

installation.

B. Use a carpenter’s chalk line to establish installation layout of the base plate (See Fig. 5)

Model PV-15P

Fig.4

Fig. 5

150 ¾”

Chalk Line

- 7 -

C. Check the parts before assembly.

1. Packaged lift, hydraulic power unit and parts box (See Fig. 6).

2. Move the lift aside with a fork lift or hoist, and open the outer packing carefully

(See Fig. 7).

3. Remove aside the top connecting assembly. (See Fig. 8).

Shipment Parts list

Fig. 6

Fig. 7

Fig. 8

Top Connecting

Assembly

Serial No.

- 8 -

4. Lift the upper column with a fork lift or hoist, loosen the bolts on the upper package

stand, take off the upper outer column, then take out the parts in the inner column (See

Fig. 9).

5. Lift the lower column with a fork lift or hoist, take down the package stand, then take off

the lower outer column, take out the parts in the inner column (See Fig. 10).

6. Move aside the parts and check the parts according to the shipment parts list

(See Fig. 11).

Fig. 9

Fig. 10

Fig. 11

- 9 -

7. Open the carton of parts and check the parts according to parts box list (See Fig. 12).

8. Check the parts in the part bag #1 according to parts bag list (See Fig. 13).

9. Check the parts in the parts bag #2 according to parts bag list (See Fig. 14).

Fig. 14

Fig. 12

Fig. 13

- 10 -

D. Install parts on the extension columns (See Fig. 15).

Fig. 15

- 11 -

E. Install hydraulic cylinders

Connect the extended straight fitting and 90° fitting, and then install the cylinder

inside the carriages (See Fig. 16).

Fig. 16

Power side column

Of

f

side column

The direction of fitting

- 12 -

F. Install columns

Lay down the two columns on the installation site parallel, position the power side column

according to the actual installation site. Usually, it is suggested to install power side column

on the front-right side from which vehicles are driven to the lift. This lift is designed with

2-Section columns. Adjust the height according to the ceiling height and connect the inner

and outer columns.

1. When the ceiling height is over 4500mm (177 1/8”), connect the outer columns with the

lower hole (See Fig. 17).

Fig. 17 High setting

- 13 -

2. When the ceiling height is between 4200mm (165 3/8”) to 4500mm (177 1/8”), connect

the outer columns with the middle hole (See Fig.18).

Fig. 18 Low setting

- 14 -

3. When the ceiling height is less than 4200mm (165 3/8”), connect the outer columns with

the upper hole. For this height setting you will need to purchase the shorter cables

(part#217063) (See Fig.19).

Fig. 19 Special low setting

- 15 -

G. Position columns (Do not drill anchor holes at this time)

Position the power side column in its designated place. Place the off side column

approximately 12 1/2” from the power side column. Install the overhead top beam. Once

the overhead top beam is in place and secured, the anchor holes can be drilled. (See

Fig.20 & 21).

Fig. 20

Width between columns: 123 1/2”

Overall width:150 3/4"

Adjusting with

the shims

37

Drilling Cleaning Bolting

- 16 -

H. Install overhead top beam

1. With help of the hook on the top beam, put one side of the top beam on top of the extension

column and connect the top beam to the extension column with bolts, tighten the bolts.

Then assemble the connecting bracket (See Fig. 21).

Fig.

21

Hook on to the

extension columns

Tighten the bolts

- 17 -

2. Assemble overhead top beam, tighten the columns anchor bolts (See Fig. 22).

Tighten

Fig. 22

- 18 -

I. Installing the limit switch control bar and limit switch (See Fig. 23).

Fig.

23

NC: Normal contact

65

Loosen Screw on the

Drive Rod for

adjustment, Tighten the

screw after adjustment

Adjust Drive Rod on

Limit Switch

Limit Switch connected

with cable

Fig. 23

- 19 -

J. Install safety device (See Fig. 24 & Fig. 25).

Fig. 24 Power side safety device

Fig. 25 Off side safety device

- 20 -

K. Lift the carriages up by hand and lock them at the same level (See Fig. 26).

Fig. 26

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Atlas pv-15p Installation & Operation Manual

Atlas pv-15p Installation & Operation Manual

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