Honeywell PW50CS Owner's manual

Brand: Honeywell

Model: PW50CS

Type: Owner's manual

This manual is also suitable for

Einbau-Anleitung • Installation Instructions • Notice d'installation

Installatie Instructies • Instrucciones de instalación

PW50AS/BS/CS

KaltecSoft

max.

min.

Anleitung zum späteren Gebrauch aufbewahren!

Keep instructions for later use!

Conserver la notice pour usage ultérieur!

Handleiding bewaren voor later gebruik!

¡Guardar estas Instrucciones para su uso futuro!

Wasserbehandlungsgerät

Water Softener

L’appareil de traitement de l’eau

Waterbehandelingsapparaat

Equipo de descalcificación de agua

EB-PW50AS/BS/CS Rev. D

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www.honeywell.com 8 MU1H-1412GE23 R0110

1. Safety Guidelines

1. Follow the installation instructions.

2. Use the appliance

• according to its intended use

• in good condition

• with due regard to safety and risk of danger.

3. Note that the appliance is exclusively for use in the ap-

plications detailed in these installation instructions. Any

other use will not be considered to comply with require-

ments and would invalidate the warranty.

4. Please take note that any assembly, commissioning,

servicing and adjustment work may only be carried out

by authorized persons.

5. Immediately rectify any malfunctions which may influ-

ence safety.

2. Functional description

Hard or medium-hard drinking water contains large amounts

of lime, which can deposit in pipes, fittings and devices and

result in irreparable damages.

KaltecSoft is based on the simple exchange of minerals. Cal-

cium and magnesium is replaced by sodium, thus preventing

additional scale build up.

3. Application

4. Technical data

5. Options

6. Scope of delivery

The water softener consists of:

• Cabinet in modern, space-saving design

• Electronic regeneration system controlled by volume

• Control panel with status indicator

• Bottle with monodisperse ion exchanger

• Connector adapter, incl. Bypass valve

• External transformer; the device is only fed with a protec-

tive low voltage of 24 V

• Filter combination FK06

7. Assembly

7.1 Installations Guidelines

• All works should only be carried out by a qualified person

• Ensure that installation is not subject to freezing or

extreme heat

• A drain connection within five meters distance or two

meters height must be available. The drain hose must

not be kinked in any way as this will lead to an overflow

of the device

• After the device has been installed, the time and the

water hardness should be set on the appliance and a

manual regeneration be initiated

7.2 Assembly instructions

1. Thoroughly flush pipework

2. Install the water conditioning device

• Note flow direction (indicated by arrow)

• Install without tension or bending stresses

3. Connect the water conditioning device

4. Connect the sewerage tube to the discharge connection

(inner tube ø min. 13 mm, 1/2")

Medium Water

Water temperature 5-30°C

Operating pressure 2,0-8,0 bar

Ambient temperature 2-40°C

Nominal pressure PN 10

Nominal flow rate (Δp=1,0 bar) 1,4 m

Nominal flow rate (Δp=1,8 bar) 1,8 m

Reverse rinsing max. (Δp=1,8 bar) 1,6 m

Supply voltage (ext. transformer) 230 V / 50 Hz

Protective extra low voltage 24 V

Power consumption 2 W (during treatment)

Protection class IP 22

Connection size 3/4" external

Connection sewerage 1/2" hose nozzle

Type Resin volume (l) Waste water,

regeneration water

(l/regeneration)

PW50-AS KaltecSoft 10 litres 50

PW50-BS KaltecSoft 15 litres 78

PW50-CS KaltecSoft 20 litres 102

If the supply pressure exceeds 8.0 bar, a pressure re-

ducer has to be connected!

If the supply pressure exceeds 4 bar, it is recommend-

ed to fit a pressure reducer upstream the device.

In order to avoid irreversible damages to the water

conditioning device, all welding and soldering work in

the immediate vicinity has to be completed prior to as-

sembly!

Make sure the seal is fitted properly!

MU1H-1412GE23 R0110 9 www.honeywell.com

8. Commissioning

8.1 Flush and Deaerate

1. Set the water conditioning device to "Bypass"

(handles to position cross)

2. Open the main water supply

3. Open the nearest cold water tap and allow the water to

run. Impurities and soldering remains are flushed out of

the pipework

4. Set the water conditioning device to "Service"

(handles to position straight)

5. Deaerate the water conditioning device, flush device for

approx. 10 minutes

6. Should the bypass unit be dripping, open and close

again

7. Close the cold water tap

8.2 Cabinet

1. Remove covering cap and salt lid. The brine tube

remains closed

2. Manually fill water into the cabinet

The water level should be approx. 3 cm

3. Fill up the cabinet with a bag of block salt for softeners

(according to DIN EN 973)

8.3 Time Setting

1. Connect the mains plug to the power supply

o The power supply has to conduct continuous opera-

ting voltage and should not be connected to a switch

2. Set the time via the and buttons

o The clock runs quicker when the and but-

tons are held pressed

8.4 Determining Water Hardness

1. Set the water conditioning device to "Bypass"

(handles to position cross)

2. Take a water sample at the first draw-off station

3. Determine the water hardness via a hardness measuring

instrument

4. Set the water conditioning device to "Service"

(handles to position straight)

8.5 Blending Setting

The desired residual hardness (mixing ratio between raw wa-

ter and soft water) has to be set at the blending

1. Open sampling point

2. Remove cover from adjustment knob

3. Set blending

o Turn adjuster knob until the desired hardness is rea-

ched (recommended: 100 ppm)

4. Fit cover to adjustment knob

5. Close sampling point

6. The water conditioning device is ready for operation

8.6 Calculating the Set Value for capacity

A value for the capacity has to be set at the water conditioning

device according to the water hardness, and is calculated as

follows:

Example 1:

Set value = 28.000 : (24-8)

Set value = 1.750

Example 2:

Set value = 42.000 : (19-5)

Set value = 3.000

Commissioning has to take place in the following or-

der!

Noise development can occur during regeneration

due to incomplete deaerating. However, this will dis-

appear after 2-3 regenerations!

Wait until the brine formation is sufficient

(1h - 12h)!

The raw water hardness can be requested from the

responsible waterworks or determined via a hardness

measuring instrument in the main water supply in front

of the water conditioning device.

It is recommended that drinking water keeps a resid-

ual hardness of 1.0 mmol/l (equals 100 ppm

CaCO3 or 6°dH)! The sodium content of the sof-

tened drinking water increases by 0.46 mg/l per ppm

removed hardness (by 46 mg/l per mmol/l removed

hardness), and must not exceed the limit value of

200 mg/l!

o Do not turn in too far!

Position "max" Position "closed"

In position "closed" no untreated water added to the

soft water!

Set value = Factor F : (Raw water - Residual Hardness)

Factor F + Figure 8.6

Water conditioning device PW50-AS

Factor F for °dH unit 28.000

Raw water hardness 24 °dH

set residual hardness 8 ° dH

Water conditioning device PW50-BS

Factor F for °dH unit 42.000

Raw water hardness 19 °dH

set residual hardness 5 ° dH

MU1H-1412GE23 R0110 10 www.honeywell.com

8.7 Capacity Setting

1. Simultaneously press the and buttons for 5 se-

conds

2. Enter the calculated set value via the and but-

tons

3. Press the button three times to save the setting

8.8 Manual Regeneration

Press the button 5 seconds

Manual regeneration starts immediately

If is displayed, press no further but-

tons (test mode manufacturer)!

Wait for approx. 10 seconds until the current time is

redisplayed!

Flushing takes place via the drain tube during regener-

ation!

The total time required for all 4 regeneration phases is:

approx. 52 min/PW50-AS

approx. 77 min/PW50-BS

approx. 102 min/PW50-CS

9. Operation

9.1 Control Buttons, Display and Indicators

9.2 Display during Operation

During normal operation the time and residual capacity are displayed alternately

9.3 Display during Regeneration

During regeneration the active regeneration phase is displayed. In addition to the phase number the remaining time of the active

regeneration phase is also displayed. After all 4 regeneration phases have been completed, the water conditioning device returns

to normal operation

9.4 "Bypass" function

9.4.1"Bypass" position

In this position the raw water is not softened

The raw water runs, via the bypass valve, through the connection adaptor back into the drinking water supply

9.4.2"Service" position

In this position the raw water is softened and blended with hard water as to the setting of the blending adjuster

9.4.3Start-Up operation

For the first 1-2 week running period the brand-new water conditioning device is in start-up operation

During this period noise development can occur during regeneration but will automatically disappear after approx. 1-2 weeks

Time Residual volume (litre)

Regnereration Phase 2, Remaining time 27 Minutes

Reverse rinse

Brining and slow rinse

Rapid rinse

Brine refill

Flow indicator

Display flashing:

Water flow

Setting buttons

Set value

downwards

Set value

upwards

Service indicator

Display on:

Valve in service

Display flashing:

Regeneration on set time

(& Chapter 9.2.2)

Program indicator

Program mode entered

(Chapter 9.2)

Regeneration button

MU1H-1412GE23 R0110 11 www.honeywell.com

10. Settings

10.1 Time

4. Set the time via the and buttons

o The clock runs quicker when the and but-

tons are held pressed

10.2 Control valve

10.2.1Capacity setting

1. Simultaneously press the and buttons for 5 se-

conds

2. Enter the calculated set value via the and but-

tons

3. Press the button once to go to the next setting

10.2.2Time-delayed, volume-controlled regeneration

Regeneration is triggered at the set time if the remaining ca-

pacity does not suffice for the next full day

1. Press the and buttons to change the time

2. Press the button once to go to the next setting

10.2.3Forced regeneration

1. Press the and buttons to change the number

of days

2. Press the button once to accept all the changes

10.3 Manual Regeneration

There are two manual regeneration possibilities available

1. Possibility

Press the button 5 seconds

Manual regeneration starts immediately

1. Possibility

Briefly press the key

Manual regeneration starts at the set time

10.3.1Change to the next regeneration phase

1. Press the button once to go to the next regenerati-

on phase

If the water conditioning device is in between two phases

(phase display flashes), pressing the button has no ef-

fect

11. Power Failure

11.1 Settings

The time has to be reentered after a power failure

(Chapter 10.1)

All the control valve settings remain and are restored once the

power supply has been reconnected

11.2 General Information

After the power supply has been reconnected, it is recom-

mended to start a manual regeneration (Chapter 10.3)

12. Maintenance

12.1 Block Salt Level

1. Remove the covering cap from the cabinet

2. Remove the salt lid from the cabinet

3. Check the level in the cabinet

4. If the salt level has fallen below 10 cm, Refill block salt

(Chapter 8.2)

5. Attach the salt lid

6. Replace the covering cap on the cabinet

Input: 24-hour mode

Time

All settings at the control valve have to be entered in

the check list!

Incorrect parameter changes can lead to substantial

property damages!

In order to accept changes for the control valve set-

tings, run the programming until the end.

Proceed with the button!

If is displayed, press no further but-

tons (test mode manufacturer)!

Wait for approx. 10 seconds until the current time is

redisplayed!

In operation or water consumption the residual capac-

ity is reduced from the set amount to zero.

Residual volume 530 litres Residual volume 0 litres

Set to 02:00 a.m. at the factory!

Input: 24-hour mode

Time regeneration

If the programmed number of days between two re-

generations has been reached, a forced regeneration

is triggered at the set time. The forced regeneration is

triggered irrespective of the residual volume.

Set to 7 days at the factory!

Input: OFF up to 99 days

Forced regeneration

Operating display flashes

To be checked frequently (e.g. weekly).

MU1H-1412GE23 R0110 12 www.honeywell.com

12.2 Maintenance

According to European and national standards, regular main-

tenance measures must be taken. Honeywell provides suita-

ble maintenance kits

12.3 Cleaning

1. Set the water conditioning device to "Bypass"

(handles to position cross)

2. Remove the covering cap from the cabinet

3. Remove the salt lid from the cabinet

4. Check the inner and outer brine tube for contamination

and salt deposits

5. Clean the inner and outer parts with water and a cloth

6. Check the inner and outer cabinet for contamination and

salt deposits

7. Clean the inner and outer parts with water and a cloth

8. Attach the salt lid

9. Replace the covering cap on the cabinet

10. Set the water conditioning device to "Service"

(handles to position straight)

13. Disposal

• Cabinet made of high-quality plastic material

• All components subject to pressure in glass-fibre-rein-

forced plastics

• All components to brine in Noryl

Maintenance work should only be carried out be qual-

ified staff!

Device for single-family houses

interval: annually

Device for apartment blocks, public institutions

interval: every 6 months

Interval: every 6 months (depending on local condi-

tions)

To be carried out by an installation company

• To be carried out by the operator

Do not use cleaning agents that contain solvents when

cleaning the plastic parts!

Detergents must not be allowed to enter the environ-

ment or the sewerage system!

Observe the local requirements regarding correct

waste recycling/disposal!

14. Troubleshooting

Problem Cause Remedy

No water supply to the device Shut-off device in the bypass is not open or

only partially open

Open shut off valve fully

Pipework of the drinking water supply is

calcified or blocked

Clean or replace the pipework

Device does not regenerate Flow meter is defective Check and, if necessary, replace the flow

meter (CS*)

Incorrect settings at the control valve Check the control valve settings

Water meter is contaminated or defective Clean and, if necessary, replace water me-

ter (CS*)

Internal electric cabling is defective Check internal electric cabling (CS*)

Call Technical Customer Service

Wrong connection of connecting hoses Connect the flexible connection lines cor-

rectly

Control head is defective Call Technical Customer Service

Nothing is displayed Power supply has been interrupted Check power suppy (mains plug, fuse)

Control head is defective Call Technical Customer Service

Incorrect time is displayed Power failure occurred Set the time

Tank overflows Internal pipework is contaminated or leak-

ing

Check pipework (CS*)

Float valve is defective Check float valve (CS*)

MU1H-1412GE23 R0110 13 www.honeywell.com

*CS = Customer Service

Insufficient function Device not deaerated Deaerate device

Device is in "Bypass" position Set device to "Service" position

Incorrect settings at the control valve Check the control valve settings

Storage tank is almost or completely empty Check salt level

Wrong block salt Use block salt for softeners DIN EN 973

Blending has been set incorrectly Check blending valve and mixing ratio

Control valve is contaminated or defective Clean control valve or, if necessary, replace

control head (CS*)

Check the control valve settings

Permanent regeneration Control head is defective Call Technical Customer Service

Incorrect settings at the control valve Check the control valve settings

No brine intake Incorrect settings at the control valve Check the control valve settings

Brine tube is leaking Replace brine tube

Drain tube is blocked Clean and, if necessary, replace drain tube

Min. operating pressure not available Min. operating pressure is 2.0 bar

Permanent discharge into sewerage

tube

Back pressure in drain tube is too high Clean and, if necessary, replace sewerage

tube

Control head is defective Call Technical Customer Service

High salt consumption Incorrect settings at the control valve Check the control valve settings

Blending has been set incorrectly Check blending valve and mixing ratio

Too much water in the storage tank Fault "too much water in the storage tank"

No or insufficient salt consumption Incorrect settings at the control valve Check the control valve settings

Blending has been set incorrectly Check blending valve and mixing ratio

Brine tube is contaminated Clean brine tube

Bypass is closed Open Bypass

Saline water Min. operating pressure not available Min. operating pressure is 2.0 bar

Incorrect settings at the control valve Check the control valve settings

Brine valve is contaminated or defective Clean and, if necessary, replace brine valve

(CS*)

Control head is defective Call Technical Customer Service

Differential pressure at the device is

too high

Construction of the device is too small Call Technical Customer Service

Blending has been closed too widely Check blending and mixing ratio

Water pressure reduction / slowly de-

creasing effectiveness

Pipework of the drinking water supply is

calcified or blocked

Clean or replace the pipework

Control valve is contaminated or defective Clean control valve or, if necessary, replace

control head (CS*)

Water meter is contaminated or defective Clean and, if necessary, replace water me-

ter (CS*)

Increasing iron deposit in the resin Exchange resin (CS*)

Too much water in the storage tank Brine tube is contaminated Clean brine tube

Drain tube is blocked Clean and, if necessary, replace drain tube

Incorrect settings at the control valve Check the control valve settings

Brine valve is contaminated or defective Clean and, if necessary, replace brine valve

(CS*)

Problem Cause Remedy

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www.honeywell.com 20 MU1H-1412GE23 R0110

1. Veiligheidsvoorschriften

1. Lees de installatiehandleiding goed door.

2. Gebruik het apparaat

• waarvoor het is bestemd

• in goede toestand

• met aandacht voor de veiligheid en mogelijke gevaren

3. Let op dat het apparaat uitsluitend bestemd is voor het

toepassingsgebied dat in de installatiehandleiding wordt

aangegeven. Elk ander gebruik geldt als niet in overeen-

stemming met het doel waarvoor het is bestemd, waar-

door de garantie vervalt.

4. Houd er rekening mee dat alle montage-, ingebruikna-

me-, onderhouds- en aanpassingswerkzaamheden al-

leen mogen worden uitgevoerd door gekwalificeerde

vakmensen.

5. Laat storingen die de veiligheid kunnen aantasten direct

verhelpen.

2. Functiebeschrijving

Hard of middelhard stadswater bevat veel kalk dat zich in de

leidingen, kranen en apparaten kan afzetten en tot onherstel-

bare schade kan leiden.

KaltecSoft is gebaseerd op een eenvoudige uitwisseling van

zouten.

De hardmakende magnesium- en calciumionen worden ver-

vangen door andere ionen. Om dat te bereiken, wordt er een

speciaal onthardingszout in het waterbehandelingsapparaat

toegevoegd. De hardmakende bestanddelen, die uit het

drinkwater worden verwijderd, worden afgevoerd naar de rio-

lering.

3. Gebruik

4. Technische gegevens

5. Modellen

6. Leveringsomvang

Het waterbehandelingsapparaat bestaat uit:

• kabinet in modern, plaatsbesparend design

• Vertraagde hoeveelheidgestuurde elektronische rege-

neratie

• bedieningsveld met statusweergave

• Fles met monodisperse ionenwisselaar

• Aansluitadapter, incl. bypassventiel

• externe transformator; op het apparaat zelf staat maar

24V veiligheidslaagspanning

• Filtercombinatie FK06

7. Montage

7.1 Montage-instructies

• Alle werkzaamheden aan de drinkwaterinstallatie

mogen alleen door bevoegd vakpersoneel worden uitge-

voerd

• De inbouwlocatie moet beschermd zijn tegen vorst en

grote hitte

• Er moet een afvoerwateraansluiting beschikbaar zijn,

die gerealiseerd wordt door een knikvrije slang met max.

2 m hoogteverschil en 5 m afstand tot het apparaat

• Na de inbouw moeten tijd en waterhardheid op het appa-

raat worden ingesteld en een handmatige regeneratie

gestart worden

7.2 Montagehandleiding

1. Waterleiding goed doorspoelen

2. Waterbehandelingsapparaat installeren

• Let op de stroomrichting (deze wordt aangegeven door

de pijl)

• Installatie zonder (buig)spanningen

o Met de aansluitingen aan het waterbehandelingsap-

paraat verbinden

3. Afvalwaterslang met de afvoer verbinden (binnen-ø

slang min. 13 mm, 1/2")

Medium water

Watertemperatuur 5-30°C

Bedrijfsdruk 2,0-8,0 bar

Omgevingstemperatuur 2-40°C

Nominale druk PN 10

Nominale doorstroming (Δp=1,0 bar)1,4 m

Nominale doorstroming (Δp=1,8 bar)1,8 m

Terugspoelen Max. (Δp=1,8 bar) 1,6 m

Netspanning (ext. trafo)

Beveiligde lage spanning 24 V

Krachtontneming 2 W (tijdens behande-

ling)

Beveiligingsklasse IP 22

Aansluitingsmaat 3/4" AG

Aansluiting afvalwater 1/2" Slangtuit

Aanduiding Harsvolume(l) Afvalwater

(l/regeneration)

PW50-AS KaltecSoft 10 liter 50

PW50-BS KaltecSoft 15 liter 78

PW50-CS KaltecSoft 20 liter 102

Als de ingangsdruk meer als 8,0 bar bedraagt, dient

er een drukreductieventiel te worden voorgeschakeld!

Ook als de ingangsdruk meer als 4 bar bedraagt ra-

den wij aan een drukreductieventiel vóór het waterbe-

handelingsapparaat te installeren!

Om onherroepelijke schade aan het waterbehande-

lingsapparaat te voorkomen, dienen alle las- en sol-

deerwerkzaamheden in de directe omgeving te zijn

afgesloten voor er met de montage wordt begonnen.

Let op dat de aansluiting goed vast zit!

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Automation and Control Solutions

Honeywell GmbH

Hardhofweg

D-74821 Mosbach

Phone: (49) 6261 810

Fax: (49) 6261 81309

http://europe.hbc.honeywell.com

www.honeywell.com

Manufactured for and on behalf of the

Environmental and Combustion Controls Division of

Honeywell Technologies Sàrl, Z.A. La Pièce 16,

1180 Rolle, Switzerland by its Authorised Represen-

tative Honeywell GmbH

MU1H-1412GE23 R0110

Subject to change

www.honeywell.com MU1H-1412GE23 R0110

7.2

min. 20 mm

max.

2 m

max= 5 m

8.1

8.2

8.6

Einstellgriff

Adjuster knob

Bouton de réglage

Instelbare greed

8.5

Einstellwert / Setting / Valeur de réglage / Instel waarde / Ajuste

Faktor / Factor / Facteur / Factor F

(°dH) (°fH) (ppm)

PW50-AS 28.000 50.000 500.000

PW50-BS 42.000 75.000 750.000

PW50-CS 56.000 100.000 1.000.000

MU1H-1412GE23 R0110 Honeywell GmbH

1. Sicherheitshinweise ........................... 2

2. Funktionsbeschreibung ..................... 2

3. Verwendung ....................................... 2

4. Technische Daten .............................. 2

5. Varianten ............................................ 2

6. Lieferumfang ...................................... 2

7. Montage ............................................. 2

8. Inbetriebnahme .................................. 3

9. Betrieb ................................................ 4

10. Einstellungen ..................................... 5

11. Stromausfall ....................................... 5

12. Instandhaltung ................................... 5

13. Entsorgung ........................................ 6

14. Störungen / Fehlersuche ................... 6

1 Safety Guidelines ............................... 8

2 Functional description ....................... 8

3 Application ......................................... 8

4 Technical data ................................... 8

5 Options ............................................... 8

6 Scope of delivery ............................... 8

7 Assembly ........................................... 8

8 Commissioning .................................. 9

9 Operation ......................................... 10

10 Settings ............................................ 11

11 Power Failure ................................... 11

12 Maintenance .................................... 11

13 Disposal ........................................... 12

14 Troubleshooting ............................... 12

1 Consignes de sécurité ..................... 14

2 Description fonctionnelle ................ 14

3 Mise en oeuvre ................................ 14

4 Caractéristiques .............................. 14

5 Variantes .......................................... 14

6 Contenu de la livraison .................... 14

7 Montage ........................................... 14

8 Mise en service ................................ 15

9 Exploitation ...................................... 16

10 Réglages .......................................... 17

11 Panne de courant ............................ 17

12 Maintenance .................................... 17

13 Matériel en fin de vie ....................... 18

14 Défaut / recherche de panne .......... 18

1. Veiligheidsvoorschriften .................. 20

2. Functiebeschrijving ......................... 20

3. Gebruik ............................................. 20

4. Technische gegevens ..................... 20

5. Modellen .......................................... 20

6. Leveringsomvang ............................ 20

7. Montage ........................................... 20

8. Ingebruikstelling .............................. 21

9. In bedrijf ........................................... 22

10.Instellingen ....................................... 23

11.Stroomuitval ..................................... 23

12.Onderhoud ....................................... 23

13.Recyclage ........................................ 24

14.Storing / Opzoeken en verhelpen

van fouten ........................................ 24

1. Indicaciones de seguridad .............. 26

2. Descripción de funcionamiento ...... 26

3. Rango de aplicación ........................ 26

4. Datos técnicos ................................. 26

5. Variante ............................................ 26

6. Volumen de entrega ........................ 26

7. Montaje ............................................ 26

8. Puesta en servicio ........................... 27

9. Funcionamiento ............................... 28

10.Ajustes ............................................. 29

11.Corte de energía .............................. 29

12.Mantenimiento ................................. 29

13.Residuos .......................................... 30

14.Fallo / localización de anomalías .... 30

Honeywell PW50CS Owner's manual

Brand: Honeywell

Model: PW50CS

Type: Owner's manual

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