Danfoss S40 P Installation guide

Type
Installation guide

This manual is also suitable for

Danfoss S40 P is a versatile and reliable variable pump, tandem pump, or variable motor designed for a wide range of industrial applications. With its robust construction and advanced features, the S40 P offers precise control, high efficiency, and long service life. Key capabilities of the S40 P include:

  • Accurate flow control: The S40 P's precise flow control capabilities make it ideal for applications requiring precise fluid delivery, such as in chemical dosing, machine tool lubrication, and test equipment.

  • High efficiency: The S40 P's efficient design minimizes energy consumption and reduces operating costs, making it an environmentally friendly choice for various applications.

Danfoss S40 P is a versatile and reliable variable pump, tandem pump, or variable motor designed for a wide range of industrial applications. With its robust construction and advanced features, the S40 P offers precise control, high efficiency, and long service life. Key capabilities of the S40 P include:

  • Accurate flow control: The S40 P's precise flow control capabilities make it ideal for applications requiring precise fluid delivery, such as in chemical dosing, machine tool lubrication, and test equipment.

  • High efficiency: The S40 P's efficient design minimizes energy consumption and reduces operating costs, making it an environmentally friendly choice for various applications.

Installation Information for Series 40 - M46
Servo Piston
Always install a servo piston which includes bearing and
seal rings when reassembling the Series 40 - M46
Variable Pump, Tandem Pump, or Variable Motor. Refer
to the appropriate Service Parts Manual for more in-
formation.
For variable pumps and tandem pumps, assemble the
centering mechanism as follows:
Install the inner spring guide, servo spring, servo stop
sleeve, and outer spring guide onto the centering adjust-
ment screw. Install the plain nut and half nut onto the
centering screw.
NOTE: Pumps built prior to date code 87-14 use a self
locking nut in this location. The self locking nut
should be replaced with the plain nut and half nut
when repairing. Refer to the appropriate Service
Parts Manual for more information.
Hold the centering screw from turning and tighten the
plain nut to compress the servo piston spring.
Slide the centering spring assembly into the servo piston.
Install the retaining ring into the piston to retain the spring
assembly.
NOTE: If the retaining ring cannot be installed, addi-
tionally compress the spring by tightening the
plain nut on the centering screw.
WARNING
The retaining ring MUST be securely seated in its
groove. Personal injury can result if the retaining
ring is forced from its groove by centering spring
force.
Loosen the nut on the
centering screw to seat the
retaining ring, then tighten the nut until all axial looseness
between the screw and the servo piston is eliminated. If
the nut is too tight, the spring assembly will be loose in the
servo piston. If the nut is too loose, the centering screw
will be loose in the spring guides.
CAUTION
It will be impossible to obtain pump neutral position
if any axial looseness exists between the centering
screw and the servo piston.
Fig. 2 - Adjust Centering Spring (Pump)
Fig. 1 - Assemble Servo Piston (Pump)
© Danfoss, 2013
BLN-10018 Rev AB • September 2013
1
Service Kit Instructions
Series 40 - M46
Servo piston installation
Lock the adjustment by tightening the half nut to 18 to 27
ft.lbsf. (24 to 37 Nm) while holding the plain nut from
turning. Recheck to be certain there is no looseness
between the screw and spring or spring and piston.
Fig. 3 - Assembled Servo Piston with Rings
(Pump Shown)
Fig. 4 - Bearing Rings, O-Rings, and Seal Ring
Installed (Pump Shown)
Fig. 4 - Install Second Seal Ring
Lubricate the bearing and seal rings and carefully slide
the piston assembly (end without a seal ring first) into the
servo bore in the top of the housing. Slide the piston
through the housing until the piston groove without a seal
ring is just exposed.
CAUTION
Do not slide the piston through the housing farther
than necessary to install the second seal ring. Sharp
edges on the servo bore, inside the housing, can
damage the first seal ring. Do not damage the
bearing ring when sliding the servo piston back into
the housing.
Lubricate and install the second piston seal ring and slide
the servo piston back into the housing.
NOTE: Units built prior to date code 86-22 do not have a
lead-in chamfer on the servo piston bore. A tool,
such as a piston ring compressor, will be neces-
sary to compress the piston seal rings while
installing the servo piston on these pumps.
For
variable pumps, tandem pumps, and variable mo-
tors, install the piston bearing rings in the second set of
grooves from the ends of the servo piston. Install the
piston seal expander O-rings in the grooves closest to the
ends of the servo piston. Install a piston seal ring over the
O-ring in the groove at the top end of the piston.
Do not stretch the seal ring any more than necessary
when installing.
Piston Ring Grooves
Bearing Ring Grooves
Seal RingSeal Ring
Bearing Ring Bearing Ring
O-Ring
O-Ring
© Danfoss, 2013
BLN-10018 Rev AB • September 2013
2
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  • Page 2 2

Danfoss S40 P Installation guide

Type
Installation guide
This manual is also suitable for

Danfoss S40 P is a versatile and reliable variable pump, tandem pump, or variable motor designed for a wide range of industrial applications. With its robust construction and advanced features, the S40 P offers precise control, high efficiency, and long service life. Key capabilities of the S40 P include:

  • Accurate flow control: The S40 P's precise flow control capabilities make it ideal for applications requiring precise fluid delivery, such as in chemical dosing, machine tool lubrication, and test equipment.

  • High efficiency: The S40 P's efficient design minimizes energy consumption and reduces operating costs, making it an environmentally friendly choice for various applications.

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