Toro TX 525 Wide Track Compact Utility Loader User manual

Brand: Toro

Model: TX 525 Wide Track Compact Utility Loader

Type: User manual

This manual is also suitable for

TX 525 Compact Utility Loader

Form No. 3357-988 Rev A

TX 525 Compact Utility Loader

Model No. 22333 —Serial No. 270000401 and Up

Model No. 22334 —Serial No. 270000401 and Up

G004222

Warning

CALIFORNIA

Pr oposition 65 W ar ning

Diesel engine exhaust and some of its

constituents ar e kno wn to the State of

Calif or nia to cause cancer , bir th defects, and

other r epr oducti v e har m.

Because in some areas there are local, state , or

federal regulations requiring that a spark ar rester

be used on the engine of this mac hine , a spark

ar rester is a v ailable as an option. If y ou require a

spark ar restor , contact y our A uthorized Ser vice

Dealer .

Gen uine T oro spark ar resters are appro v ed b y the

USD A F orestr y Ser vice .

Important: It is a violation of Calif or nia

Public R esource Code Section 4442 to use

or operate the engine on an y f or est-co v er ed,

br ush-co v er ed, or g rass-co v er ed land without

a spar k ar r ester muf ﬂer maintained in w or king

order , or the engine constricted, equipped, and

maintained f or the pr ev ention of ﬁr e. Other

states or federal ar eas may ha v e similar la ws.

T he enclosed Engine Owner’ s Man ual is

supplied f or inf or mation r egarding the US

En vir onmental Pr otection Agency (EP A) and

the Calif or nia Emission Contr ol R egulation of

emission systems, maintenance, and w ar ranty .

R eplacements may be order ed thr ough the

engine man uf actur er .

Introduction

R ead this infor mation carefully to lear n ho w to

operate and maintain y our product properly and

to a v oid injur y and product damag e . Y ou are

responsible for operating the product properly

and safely .

Y ou ma y contact T oro directly at www .T oro .com

for product and accessor y infor mation, help

ﬁnding a dealer , or to register y our product.

W henev er y ou need ser vice , g en uine T oro par ts ,

or additional infor mation, contact an A uthorized

Ser vice Dealer or T oro Customer Ser vice and ha v e

the model and serial n umbers of y our product

ready . T he model and serial n umbers are stamped

into a plate mounted under the hood near the belt

dri v e . W rite the n umbers in the space pro vided.

Model No.

Serial No.

T his man ual identiﬁes potential hazards and has

safety messag es identiﬁed b y the safety aler t

symbol ( Figure 1 ), whic h signals a hazard that ma y

cause serious injur y or death if y ou do not follo w

the recommended precautions .

Figure 1

1. Safety alert symbol

T his man ual uses 2 other w ords to highlight

infor mation. Impor tant calls attention to special

mec hanical infor mation and Note emphasizes

g eneral infor mation w or th y of special attention.

8111 Lyndale Avenue South

Bloomington, MN 55420

Printed in the USA.

Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safe Operating Practices . . . . . . . . . . . . . . . . . . . . . . 4

Sound Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Sound P o w er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Slope Char t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety and Instr uctional Decals . . . . . . . . . . . . 9

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1 Acti v ating the Batter y . . . . . . . . . . . . . . . . . . . . . . 12

2 Charging the Batter y . . . . . . . . . . . . . . . . . . . . . . . 13

3 Chec king Fluid Lev els . . . . . . . . . . . . . . . . . . . . . 14

Product Ov er view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Speciﬁcations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Filling the Fuel T ank . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Chec king the Engine Oil Lev el . . . . . . . . . . . 21

Chec king the Hy draulic Fluid

Lev el . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Chec king, Adding, and Bleeding

the Engine Coolant . . . . . . . . . . . . 23

Bleeding the Fuel System . . . . . . . . . . . . . . . . . . . 24

Star ting and Stopping the

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Stopping the T raction Unit . . . . . . . . . . . . . . . . . 25

Mo ving a Non-functioning

T raction Unit . . . . . . . . . . . . . . . . . . . . . 26

Using the Cylinder Loc k . . . . . . . . . . . . . . . . . . . . . 26

Using Attac hments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Securing the T raction Unit for

T ranspor t . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Lifting the T raction Unit . . . . . . . . . . . . . . . . . . . . 28

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

R ecommended Maintenance

Sc hedule(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Premaintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . 30

Opening the Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Closing the Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Opening the R ear Access

Co v er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Closing the R ear Access Co v er . . . . . . . . . . . 31

R emo ving the Side Screens . . . . . . . . . . . . . . . . . 31

Installing the Side Screens . . . . . . . . . . . . . . . . . . 31

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Greasing the T raction Unit . . . . . . . . . . . . . . . . . 31

Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Ser vicing the Air Cleaner . . . . . . . . . . . . . . . . . . . 32

Ser vicing the Engine Oil . . . . . . . . . . . . . . . . . . . . 33

Fuel System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Chec king the Fuel Lines and

Connections . . . . . . . . . . . . . . . . . . . . . . 34

Draining the Fuel Filter/W ater

Se parator . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

R e placing the Fuel Filter

Canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Draining the Fuel T ank . . . . . . . . . . . . . . . . . . . . . . 35

Electrical System Maintenance . . . . . . . . . . . . . . . . . . . 35

Ser vicing the Batter y . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Dri v e System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 37

Ser vicing the T rac ks . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Cooling System Maintenance . . . . . . . . . . . . . . . . . . . . . 41

Ser vicing the Cooling System . . . . . . . . . . . . . 41

Belt Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Chec king the Condition of

the Hy draulic Pump

Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Chec king the Alter nator/F an Belt

T ension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Controls System Maintenance . . . . . . . . . . . . . . . . . . . . 42

Adjusting the T raction Control

Alignment . . . . . . . . . . . . . . . . . . . . . . . . . 42

Adjusting the T raction Control

Neutral P osition . . . . . . . . . . . . . . . . 43

Adjusting the T rac king of the

T raction Control, Full

F orw ard P osition . . . . . . . . . . . . . . . 43

Hy draulic System Maintenance . . . . . . . . . . . . . . . . . . 44

R e placing the Hy draulic Filter . . . . . . . . . . . . 44

Changing the Hy draulic Fluid . . . . . . . . . . . . . 45

Chec king the Hy draulic Lines . . . . . . . . . . . . . 45

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

R emo ving Debris from the

T raction Unit . . . . . . . . . . . . . . . . . . . . . 46

Cleaning the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Storag e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

T roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Sc hematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Safety

Impr oper use or maintenance by the operator

or o wner can r esult in injur y . T o r educe

the potential f or injur y , compl y with these

safety instr uctions and al w ays pay attention

to the safety aler t symbol , which means:

Caution , W ar ning , or Danger —per sonal

safety instr uction. F ailur e to compl y with the

instr uction may r esult in per sonal injur y or

death.

Safe Operating Practices

T his product is capable of amputating hands and

feet. Alw a ys follo w all safety instr uctions to a v oid

serious injur y or death.

Engine exhaust contains carbon mono xide,

an odor less, deadl y poison that can kill y ou.

Do not r un the engine indoor s or in an

enclosed ar ea.

Training

• R ead the Operator’ s Manual and other training

material. If the operator(s) or mec hanic(s) can

not read English, it is the o wner’ s responsibility

to explain this material to them.

• Become familiar with the safe operation of the

equipment, operator controls , and safety signs .

• All operators and mec hanics should be trained.

T he o wner is responsible for training the users .

• Nev er let c hildren or untrained people operate

or ser vice the equipment. Local regulations

ma y restrict the ag e of the operator .

• T he o wner/user can prev ent and is responsible

for accidents or injuries occur ring to himself

or herself , other people or proper ty .

Preparation

• Ev aluate the ter rain to deter mine what

accessories and attac hments are needed to

properly and safely perfor m the job . Only use

accessories and attac hments appro v ed b y the

man ufacturer .

• W ear appropriate clothing including hard hat,

safety glasses , long pants , safety shoes , and

hearing protection. Long hair , loose clothing

or jew elr y ma y g et tangled in mo ving par ts .

• Inspect the area where the equipment is to be

used and remo v e all objects suc h as roc ks , to ys ,

and wire whic h can be thro wn b y the mac hine .

• Use extra care when handling fuels . T hey are

ﬂammable and v apors are explosi v e .

– Use only an appro v ed container

– Nev er remo v e the fuel cap or add fuel with

the engine r unning . Allo w the engine to

cool before refueling . Do not smok e .

– Nev er refuel or drain the mac hine indoors .

• Chec k that the operator’ s presence controls ,

safety switc hes , and shields are attac hed and

functioning properly . Do not operate unless

they are functioning properly .

Operation

• Nev er r un an engine in an enclosed area.

• Only operate in g ood light, k ee ping a w a y from

holes and hidden hazards .

• Be sure all dri v es are in neutral and parking

brak e is eng ag ed before star ting the engine .

Only star t the engine from the operator’ s

position.

• Slo w do wn and use extra care on hillsides . Be

sure to tra v el in the recommended direction

on hillsides . T urf conditions can affect the

mac hine’ s stability .

• Slo w do wn and use caution when making tur ns

and when c hanging directions on slopes .

• Nev er operate with the guards not securely

in place . Be sure all interloc ks are attac hed,

adjusted properly , and functioning proper ty .

• Do not c hang e the engine g o v er nor setting or

o v erspeed the engine .

• Stop on lev el g round, lo w er implements ,

diseng ag e the auxiliar y h y draulics , eng ag e

parking brak e , shut off the engine before

lea ving the operator’ s position for any reason.

• K ee p hands and feet a w a y from mo ving

attac hments .

• Look behind and do wn before bac king up to

be sure of a clear path.

• Nev er car r y passeng ers and k ee p pets and

b ystanders a w a y .

• Slo w do wn and use caution when making tur ns

and crossing roads and sidew alks .

• Do not operate the mac hine under the

inﬂuence of alcohol or dr ugs .

• Use care when loading or unloading the

mac hine into a trailer or tr uc k.

• Use care when approac hing blind cor ners ,

shr ubs , trees , or other objects that ma y obscure

vision.

• R ead all attac hment man uals .

• Ensure that the area is clear of other people

before operating the traction unit. Stop the

traction unit if any one enters the area.

• Nev er lea v e a r unning traction unit unattended.

Alw a ys lo w er the loader ar ms , stop the engine ,

set the parking brak e , and remo v e the k ey

before lea ving .

• Do not ex ceed the rated operating capacity , as

the traction unit ma y become unstable whic h

ma y result in loss of control.

• Do not car r y a load with the ar ms raised.

Alw a ys car r y loads close to the g round.

• Do not o v er -load the attac hment and alw a ys

k ee p the load lev el when raising the loader

ar ms . Logs , boards , and other items could roll

do wn the loader ar ms , injuring y ou.

• Nev er jerk the controls; use a steady motion.

• W atc h for trafﬁc when operating near or

crossing roadw a ys .

• Do not touc h par ts whic h ma y be hot

from operation. Allo w them to cool before

attempting to maintain, adjust, or ser vice .

• Chec k for o v erhead clearances (i.e . branc hes ,

doorw a ys , electrical wires) before dri ving under

any objects and do not contact them.

• Ensure that y ou operate the traction unit in

areas where there are no obstacles in close

pro ximity to the operator . F ailure to maintain

adequate distance from trees , w alls , and other

bar riers ma y result in injur y as the traction unit

bac ks up during operation if the operator is not

attenti v e to the sur roundings . Only operate

the unit in areas where there is sufﬁcient

clearance for the operator to safely maneuv er

the product.

• Before dig ging, ha v e the area mark ed for

underg round utilities , and do not dig in mark ed

areas .

• Locate the pinc h point areas mark ed on the

traction unit and attac hments and k ee p hands

and feet a w a y from these areas .

• Before operating the traction unit with an

attac hment, ensure that the attac hment is

properly installed.

Slope Operation

Slopes are a major factor related to loss-of-control

and tip-o v er accidents , whic h can result in sev ere

injur y or death. All slopes require extra caution.

• Do not operate the traction unit on hillsides

or slopes ex ceeding the angles recommended

in the Stability Data section in Speciﬁcations ,

pag e 19 , and those in the attac hment Operator’ s

Manual . See also the Slope Char t , pag e 8 .

• Operate up and do wn slopes with the

hea vy end of the traction unit uphill. W eight

distribution c hang es . An empty buc k et will

mak e the rear of the traction unit the hea vy

end, and a full buc k et will mak e the front of

the traction unit the hea vy end. Most other

attac hments will mak e the front of traction

unit the hea vy end.

• Raising the loader ar ms on a slope will affect

the stability of the mac hine . W henev er

possible , k ee p the loader ar ms in the lo w ered

position when on slopes .

• R emo ving an attac hment on a slope will mak e

the rear of the traction unit hea vy . R efer to

the Stability Data section in Speciﬁcations ,

pag e 19 , to deter mine whether the attac hment

can be safely remo v ed on the slope .

• R emo v e obstacles suc h as roc ks , tree limbs , etc .

from the w ork area. W atc h for holes , r uts , or

bumps , as unev en ter rain could o v er tur n the

traction unit. T all g rass can hide obstacles .

• Use only T oro-appro v ed attac hments .

Attac hments can c hang e the stability and

the operating c haracteristics of the traction

unit. W ar ranty ma y be v oided if used with

unappro v ed attac hments .

• K ee p all mo v ements on slopes slo w and

g radual. Do not mak e sudden c hang es in speed

or direction.

• A v oid star ting or stopping on a slope . If the

traction unit loses traction, proceed slo wly ,

straight do wn the slope .

• A v oid tur ning on slopes . If y ou m ust tur n, tur n

slo wly and k ee p the hea vy end of the traction

unit uphill.

• Do not operate near drop-offs , ditc hes ,

or embankments . T he traction unit could

suddenly tur n o v er if a trac k g oes o v er the edg e

of a cliff or ditc h, or if an edg e ca v es in.

• Do not operate on w et g rass . R educed traction

could cause sliding .

• Do not park the traction unit on a hillside

or slope without lo w ering the attac hment to

the g round, setting the parking brak e , and

c hoc king the trac ks .

Maintenance and Storage

• Diseng ag e the auxiliar y h y draulics , lo w er

the attac hment, set the parking brak e , stop

the engine , and remo v e the k ey . W ait for all

mo v ement to stop before adjusting, cleaning,

or re pairing .

• Clean debris from attac hments , dri v es ,

m ufﬂers , and engine to help prev ent ﬁres .

Clean up oil or fuel spillag e .

• Let the engine cool before storing and do not

store near ﬂame .

• Do not store fuel near ﬂames or drain indoors .

• P ark the mac hine on lev el g round. Nev er allo w

untrained personnel to ser vice the mac hine .

• Use jac k stands to suppor t components when

required.

• Carefully release pressure from components

with stored energ y .

• Disconnect the batter y before making any

re pairs . Disconnect the neg ati v e ter minal ﬁrst

and the positi v e last. R econnect positi v e ﬁrst

and neg ati v e last.

• K ee p hands and feet a w a y from mo ving par ts .

If possible , do not mak e adjustments with the

engine r unning .

• Charg e batteries in an open w ell v entilated

area, a w a y from spark and ﬂames . Unplug the

c harg er before connecting or disconnecting it

from the batter y . W ear protecti v e clothing and

use insulated tools .

• K ee p all par ts in g ood w orking condition and

all hardw are tightened. R e place all w or n or

damag ed decals .

• If any maintenance or re pair requires the loader

ar ms to be in the raised position, secure the

ar ms in the raised position with the h y draulic

cylinder loc k.

• Secure the loader ar m v alv e with the loader

v alv e loc k anytime y ou need to stop the

mac hine with the loader ar ms raised.

• K ee p n uts and bolts tight. K ee p equipment in

g ood condition.

• Nev er tamper with safety devices .

• K ee p the traction unit free of g rass , lea v es ,

or other debris build-up . Clean up oil or fuel

spillag e . Allo w the traction unit to cool before

storing .

• Use extra care when handling fuels . T hey are

ﬂammable and v apors are explosi v e .

– Use only an appro v ed container .

– Nev er remo v e the fuel cap or add fuel when

the engine is r unning . Allo w the engine to

cool before refueling . Do not smok e .

– Nev er refuel the traction unit indoors .

– Nev er store the traction unit or fuel

container inside where there is an open

ﬂame , suc h as near a w ater heater or

fur nace .

– Nev er ﬁll a container while it is inside a

v ehicle , tr unk, pic k-up bed, or any surface

other than the g round.

– K ee p container nozzle in contact with the

tank during ﬁlling .

• Stop and inspect the equipment if y ou strik e

an object. Mak e any necessar y re pairs before

restar ting .

• Use only g en uine T oro re placement par ts to

ensure that original standards are maintained.

• Batter y acid is poisonous and can cause bur ns .

A v oid contact with skin, eyes , and clothing .

Protect y our face , eyes , and clothing when

w orking with a batter y .

• Batter y g ases can explode . K ee p cig arettes ,

sparks and ﬂames a w a y from the batter y .

• K ee p y our body and hands a w a y from pin

hole leaks or nozzles that eject high pressure

h y draulic ﬂuid. Use cardboard or paper to

ﬁnd h y draulic leaks; nev er use y our hands .

Hy draulic ﬂuid escaping under pressure can

penetrate skin and cause injur y requiring

surg er y within a few hours b y a qualiﬁed

surg eon or g ang rene ma y result.

Sound Pressure

T his unit has a maxim um sound pressure lev el

at the operator’ s ear of 88 dB A, based on

measurements of identical mac hines per EN

11201.

Sound Power

T his unit has a guaranteed sound po w er lev el of

103 dB A, based on measurements of identical

mac hines per EN 6395.

Vibration

T his unit does not ex ceed a hand/ar m vibration

lev el of 1.5 m/s

, based on measurements of

identical mac hines per EN 1033.

Slope Chart

Safety and Instructional Decals

Safety decals and instr uctions are easily visible to the operator and are located near any

area of potential dang er . R e place any decal that is damag ed or lost.

112-2540

1. Operator’s Manual location

5. Hour meter

9. Engine temperature

13. Fast

2. Engine—stop

6. Fuel gauge—diesel 10. Glow plug 14. Warning—read the

Operator’s Manual.

3. Engine—run

7. Engine oil 11. Slow 15. Tipping hazard—move the

traction unit with the heavy

end up hill; do not travel

with the loader arms raised.

4. Engine—start

8. Battery

12. Continuous variable setting

104-9957

1. Warning—read the Operator’s Manual.

2. Warning—remove the ignition key and lower the loader arms before leaving the machine.

3. Crushing hazard—install the cylinder lock and read the instructions before servicing or performing maintenance.

4. Cutting hazard of hands or feet—wait for moving parts to stop; stay away from moving parts.

5. Crushing/dismemberment hazard of bystanders—keep bystanders a safe distance from the machine.

6. Explosion and electric shock hazard—do not dig in areas with buried gas or electrical lines.

104-9951

1. Hot surface/burn hazard—wear protective gloves when

handling the hydraulic couplers and read the Operator’s

Manual for information on handling hydraulic components.

104-9950

1. Warning—read the Operator’s Manual ; maximum load rating

of 500 lb. (228 Kg).

104-9954

1. Crushing hazard of hands or feet—install the cylinder lock.

100-8821

1. Crushing hazard and cutting hazard of hand—stay a safe

distance from the front of the traction unit when the loader

arms are raised.

108-4636

1. Auxiliary hydraulics 3. Forward

2. Locked reverse (detent) 4. Neutral (off)

104-9952

1. Traction Control

3. Reverse

2. Forward 4. Turn right or left

93-7814

1. Entanglement hazard, belt—stay away from moving parts.

93-6686

1. Hydraulic oil

2. Read the Operator’s Manual.

104-9953

1. Lower the loader arms. 4. Curl the bucket.

2. Dump the bucket. 5. Float the bucket on the

ground.

3. Raise the loader arms.

104-9983

1. Hot surface/burn hazard—stay a safe distance from the hot

surface.

106-6755

1. Engine coolant under

pressure.

3. Warning—do not touch the

hot surface.

2. Explosion hazard—read the

Operator’s Manual.

4. Warning—read the

Operator’s Manual.

93-6681

1. Cutting/dismemberment—hazard, fan-stay away from

moving parts.

104-9958

1. Disengaged 3. Engaged

2. Parking brake

93-9084

1. Lift point 2. Tie-down point

100-8822

1. Warning—do not carry passengers.

93-9404

1. Engine coolant

2. Read the Operator’s

Manual.

Battery Symbols

Some or all of these symbols are on your battery

1. Explosion hazard 6. Keep bystanders a safe

distance from the battery.

2. No re, open ame, or

smoking.

7. Wear eye protection;

explosive gases can cause

blindness and other injuries

3. Caustic liquid/chemical

burn hazard

8. Battery acid can cause

blindness or severe burns.

4. Wear eye protection

9. Flush eyes immediately

with water and get medical

help fast.

5. Read the Operator’s

Manual.

10. Contains lead; do not

discard.

Setup

Step

Activating the Battery

Parts needed for this step:

ounces

Bulk electrolyte with 1.265 specic gravity

(Purchase from a battery supply outlet.)

Procedure

Warning

CALIFORNIA

Pr oposition 65 W ar ning

Batter y posts, ter minals, and r elated

accessories contain lead and lead

compounds, chemicals kno wn to the State of

Calif or nia to cause cancer and r epr oducti v e

har m. W ash hands after handling .

Batter y electr ol yte contains sulfuric acid

which is a deadl y poison and causes sev er e

bur ns.

Do not drink electr ol yte and a v oid contact

with skin, ey es or clothing . W ear safety

g lasses to shield y our ey es and r ub ber g lo v es

to pr otect y our hands.

Fill the batter y wher e clean w ater is al w ays

a v aila ble f or ﬂushing the skin.

F ollo w all instr uctions and compl y with all

safety messa ges on the electr ol yte container .

1. R emo v e the batter y access co v er ( Figure 2 ).

2. R emo v e the batter y from the mac hine

( Figure 2 ).

Important: Nev er ﬁll the batter y with

electr ol yte while the batter y is installed on

the machine. Electr ol yte can be spilled on

other par ts and cause cor r osion.

G005447

Figure 2

1. Battery access panel 4. Washer

2. Battery clamp

5. Battery

3. Bolt

3. Clean the top of the batter y and remo v e the

v ent caps ( Figure 5 ).

Figure 3

4. Slo wly pour electrolyte into eac h batter y cell

until the lev el is up to the upper line on the

batter y case .

Important: Do not o v erﬁll the batter y

because electr ol yte (sulfuric acid) can

cause sev er e cor r osion and dama ge to the

chassis.

Figure 4

5. W ait ﬁv e to ten min utes after ﬁlling the batter y

cells . Add electrolyte , if necessar y , until the

electrolyte lev el is up to the upper line on the

batter y case .

6. Install the batter y v ent caps ( Figure 5 ).

Figure 5

1. Fill caps 3. Lower line

2. Upper line

Step

Charging the Battery

No Parts Required

Procedure

1. Connect a c harg er to the batter y ( Figure 6 ) and

c harg e it for a minim um of 1 hour at 6 to 10

amps . Do not o v erc harg e the batter y .

G003792

Figure 6

1. Positive post

3. Charger red (+) wire

2. Negative post

4. Charger black (—) wire

Charging the batter y pr oduces gasses

that can explode.

Nev er smok e near the batter y and k eep

spar ks and ﬂames a w ay fr om batter y .

2. W hen the batter y is fully c harg ed, unplug

the c harg er from the electrical outlet, then

disconnect the c harg er leads from the batter y

posts ( Figure 6 ).

3. Install the batter y into the mac hine ( Figure 7 ).

4. Install the batter y access co v er ( Figure 7 ).

G005447

Figure 7

1. Battery access panel 4. Washer

2. Battery clamp

5. Battery

3. Bolt

Step

Checking Fluid Levels

No Parts Required

Procedure

Before star ting the engine for the ﬁrst time , c hec k

the engine oil and h y draulic ﬂuid lev els . R efer to

Operation for more infor mation.

Product Overview

Figure 8

1. Road wheels 4. Loader arms 7. Mount plate 10. Tie-down/lift loop

2. Track 5. Hood 8. Reverse safety plate

11. Rear access cover

3. Lift cylinder 6. Auxiliary hydraulic couplers 9. Control panel

Controls

Become familiar with all the controls ( Figure 9 )

before y ou star t the engine and operate the traction

unit.

G005406

12345678

10911

Figure 9

1. Auxiliary hydraulics lever 7. Loader arm/attachment tilt

lever

2. Key switch 8. Parking brake lever

3. Hour meter

9. Reference bar

4. Fuel gauge 10. Traction control

5. Indicator lights and glow

plug switch

11. Loader valve lock

6. Throttle lever

Key Switch

T he k ey switc h, used to star t and stop the engine ,

has three positions: off , r un, and star t.

T o star t the engine , rotate the k ey to the star t

position. R elease the k ey when engine star ts and it

will mo v e automatically to the r un position.

T o stop the engine , rotate the k ey to the off

position.

Throttle Lever

Mo v e the control forw ard to increase the engine

speed and rearw ard to decrease speed.

Reference Bar

W hen dri ving the traction unit, use the reference

bar as a handle and a lev erag e point for controlling

the traction control and the auxiliar y h y draulics

lev er . T o ensure smooth, controlled operation, do

not tak e both hands off of the reference bar while

operating the traction unit.

Traction Control

T o mo v e forw ard, mo v e the traction control

forw ard. T o mo v e rearw ard, mo v e the traction

control rearw ard ( Figure 10 ).

T o tur n, rotate the traction control in the desired

direction ( Figure 10 ).

T he far ther y ou mo v e the traction control in any

direction, the faster the traction unit will mo v e in

that direction.

T o stop , release the traction control.

Figure 10

Loader Arm/Attachment Tilt Lever

T o tilt the attac hment forw ard, slo wly mo v e the

lev er to the right ( Figure 11 ).

T o tilt the attac hment rearw ard, slo wly mo v e the

lev er to the left ( Figure 11 ).

T o lo w er the loader ar ms , slo wly mo v e the lev er

forw ard ( Figure 11 ).

T o raise the loader ar ms , slo wly mo v e the lev er

rearw ard ( Figure 11 ).

Y ou can also push the lev er fully forw ard into a

detent position ( Figure 11 ) to release the loader

ar ms so that the attac hment rests on the g round.

T his allo ws attac hments suc h as the lev eler and

the h y draulic blade to follo w the contours of the

g round (i.e ., ﬂoat) when g rading .

Figure 11

1. Lower the loader arms 4. Tilt the attachment forward

2. Raise the loader arms

5. Detent (Float) position

3. Tilt the attachment

rearward

By mo ving the lev er to an inter mediate position

(suc h as , forw ard and left), y ou can mo v e the

loader ar ms and tilt the attac hment at the same

time .

Loader Valve Lock

T he loader v alv e loc k secures the loader

ar m/attac hment tilt lev er so that y ou cannot push

it forw ard. T his helps to ensure that no one

will accidentally lo w er the loader ar ms during

maintenance . Secure the loader ar ms with the loc k

anytime y ou need to stop the mac hine with the

loader ar ms raised.

T o set the loc k, lift up on it so it clears the hole in

the control panel and swing it to the left in front

of the loader ar m lev er , pushing it do wn into the

loc k ed position ( Figure 12 ).

G005407

Figure 12

1. Loader valve lock 2. Loader arm/attachment tilt

lever

Auxiliary Hydraulics Lever

T o operate a h y draulic attac hment in the forw ard

direction, rotate the auxiliar y h y draulics lev er

rearw ard and pull it do wn to the reference bar

( Figure 13 , n umber 1).

T o operate a h y draulic attac hment in rev erse

direction, rotate the h y draulics lev er rearw ard, then

mo v e it left into the upper slot ( Figure 13 , n umber

2).

If y ou release the lev er while in the forw ard

position, the lev er will automatically retur n to the

neutral position ( Figure 13 , n umber 3). If it is in

the rev erse position, it will remain there until y ou

pull it out of the slot.

Figure 13

1. Forward ow hydraulics 3. Neutral

2. Reverse ow hydraulics

Parking Brake Lever

T o set the parking brak e , push the brak e lev er

forw ard and to the left and then pull it rearw ard

( Figure 14 ).

Note: T he traction unit ma y roll slightly before

the brak es eng ag e in the dri v e sproc k et.

Figure 14

T o release the brak e , push the lev er forw ard and

then right, into the notc h.

Fuel Gauge

T his g aug e measures the amount of fuel in the fuel

tank.

Engine Oil Pressure Light

If the engine oil pressure g ets too lo w , this light

illuminates and an audible alar m sounds . If this

happens , stop the engine immediately and c hec k

the oil. If lo w , add oil and/or look for possible

leaks .

Figure 15

1. Engine oil pressure light 4. Battery charge indicator

light

2. Engine coolant

temperature light

5. Glow plug light

3. Glow plug switch

Battery Charge Indicator Light

If the batter y c harg e becomes too lo w , this light

illuminates and an audible alar m sounds . If this

happens , stop the engine and c harg e or re place the

batter y . Chec k the tension of the alter nator belt;

refer to y our Engine Operator’ s Manual .

Engine Coolant Temperature Light

If the engine coolant g ets too hot, this light

illuminates and an audible alar m sounds . If this

happens , stop the engine and allo w the traction

unit to cool. Chec k the coolant lev el when the

engine has fully cooled.

Glow Plug Light

Illuminates while the glo w plugs are c harg ed and

w ar ming the engine .

Glow Plug Switch

Press and hold this switc h for 10 seconds to

acti v ate the glo w plugs before star ting the engine .

Hour Meter

T he hour meter displa ys the n umber of hours of

operation that ha v e been log g ed on the traction

unit.

Specications

Note: Speciﬁcations and design are subject to c hang e without notice .

Model 22333

Width

34 inches (86 cm)

Length

71 inches (180 cm)

Height

43 inches (109 cm)

Weight

1950 lb (885 Kg)

Operating capacity

553 lb (251 Kg)

Tipping capacity

1580 lb (717 Kg)

Wheelbase

31.2 inches (79 cm)

Dump height (with narrow bucket) 47 inches (119 cm)

Reach—fully raised (with narrow bucket) 22 inches (55 cm)

Height to hinge pin (narrow bucket in highest position) 66 inches (168 cm)

Model 22334

Width

41 inches (104 cm)

Length

71 inches (180 cm)

Height

43 inches (109 cm)

Weight

2050 lb (885 Kg)

Operating capacity

553 lb (251 Kg)

Tipping capacity

1580 lb (717 Kg)

Wheelbase

31.2 inches (79 cm)

Dump height (with narrow bucket) 47 inches (119 cm)

Reach—fully raised (with narrow bucket) 22 inches (55 cm)

Height to hinge pin (narrow bucket in highest position) 66 inches (168 cm)

Attachments/Accessories

A selection of T oro appro v ed attac hments and accessories are a v ailable for use with the mac hine to

enhance and expand its capabilities . Contact y our A uthorized Ser vice Dealer or Distributor or g o to

www .T oro .com for a list of all appro v ed attac hments and accessories .

Important: Use onl y T or o appr o v ed attachments. Other attachments may cr eate an unsafe

operating en vir onment or dama ge the traction unit.

Stability Data

T he follo wing tables list the maxim um slope recommended for the traction unit in the positions listed in

the tables . Slopes o v er the listed deg ree ma y cause the traction unit to become unstable . T he data in the

tables assume that the loader ar ms are fully lo w ered; raised ar ms ma y affect the stability .

In eac h attac hment man ual is a set of three stability ratings , one for eac h hill position. T o deter mine the

maxim um slope y ou can tra v erse with the attac hment installed, ﬁnd the deg ree of slope that cor responds

to the stability ratings of the attac hment. Example: If the attac hment installed on a TX model 22319

traction unit has a F ront Uphill rating of B , a R ear Uphill rating of D , and a Side Uphill rating of C ,

then y ou could dri v e forw ard up a 19° slope , rearw ard up a 12° slope , or sidew a ys on a 14° slope , as

listed in the follo wing table .

Model 22333

Maximum Recommended Slope when

Operating with:

Front Uphill Rear Uphill Side Uphill

Conguration

Traction unit without attachment

11° 21° 19°

Traction unit with an attachment rated with one of the following

stability ratings for each slope position:*

25° 25° 20°

19° 19° 18°

16° 15° 14°

10° 12° 9°

5° 5° 5°

Model 22334

Maximum Recommended Slope when

Operating with:

Front Uphill Rear Uphill Side Uphill

Conguration

Traction unit without attachment

12° 19° 21°

Traction unit with an attachment rated with one of the following

stability ratings for each slope position:*

25° 25° 23°

22° 22° 20°

18° 16° 14°

10° 10° 10°

5° 5° 5°

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Toro TX 525 Wide Track Compact Utility Loader User manual

Brand: Toro

Model: TX 525 Wide Track Compact Utility Loader

Type: User manual

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TX 525 Compact Utility Loader

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Toro TX 525 Wide Track Compact Utility Loader User manual

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