Danfoss VACON X Series User manual

1  vacon

Tel. +358 (0)201 2121 • Fax +358 (0)201 212205

1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1 Product Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 Overview of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3 User’s Manual Publication History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2. TECHNICAL CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1 Interpreting Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Power and Current Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2.1 230-volt drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2.2 380-480-volt drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2.3 575-volt drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3 Environmental Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.4 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.5 Control Features Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.6 Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3. RECEIVING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.1 Preliminary Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.2 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.3 Dissipation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.4 Cover Assembly and Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.5 Serial Number Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.6 Conduit Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.7 Condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4. CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.1 General Wiring Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.1.1 Wiring Practices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.1.2 Considerations for Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.1.3 Considerations for Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.2 Input Line Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.2.1 Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.2.2 Use of Isolation Transformers and Line Reactors . . . . . . . . . . . . . . . . . . . . . . 25

4.2.3 Line Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.2.4 Phase Imbalance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.2.5 Single-phase Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.2.6 Ground Fault Circuit Interrupters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.2.7 Motor Lead Length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.2.8 Using Output Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.3 Terminals Found on the Vacon 50X Power Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.3.1 Description of the Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.3.2 Typical Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.4 Dynamic Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.5 Terminals Found on the Vacon 50X Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.5.1 Description of the Control Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.5.2 Typical Connection Diagrams for Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . 35

4.5.3 Typical Connection Diagrams for Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . 36

4.5.4 Typical Connection Diagrams for Analog Outputs . . . . . . . . . . . . . . . . . . . . . . 36

4.6 Reducing Current Surges and Voltage Transients . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5. KEYPAD OPERATION AND PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . 39

5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.2 Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5.3 LCD Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5.3.1 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5.3.2 Vacon 50X Keypad Status and Warning Messages . . . . . . . . . . . . . . . . . . . . . . 42

vacon  2

24-hour support +358 (0)40 837 1150 • Email: [email protected]

5.3.3 Rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.3.4 Other Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.4 Keypad Display Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.5 Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

5.5.1 Accessing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.5.2 Changing the Display Scroll Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.5.3 Programming Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.5.4 Restoring Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5.5.5 Viewing Parameters That Have Changed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5.5.6 Using Macro Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5.6 Measuring Stator Resistance (RS Measurement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5.6.1 Activating Automatic RS Measurement via Keypad . . . . . . . . . . . . . . . . . . . . . 46

5.6.2 Activating Automatic RS Measurement via Serial Link (Modbus) . . . . . . . . . . 47

6. USING MACRO MODE AND GETTING A QUICK START. . . . . . . . . . . . . . . . 49

6.1 Entering Macro Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

6.2 Description of Parameters Used in Macro Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

6.3 Macro Mode Applications and Included Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 53

6.4 Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

7. VACON 50X PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

7.2 Level 1 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

7.3 Description of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

7.4 Using the Vacon 50X Program Sequencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

7.4.1 Enabling the Vacon 50X Program Sequencer . . . . . . . . . . . . . . . . . . . . . . . . . . 92

7.4.2 Controlling the Vacon 50X Program Sequencer . . . . . . . . . . . . . . . . . . . . . . . . 92

7.4.3 Sequencer State Configuration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

7.4.4 Sequencer Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

7.4.5 Sample Sequencer Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

8. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

8.1 Vacon 50X Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

9. HEXADECIMAL TO BINARY CONVERSION . . . . . . . . . . . . . . . . . . . . . . . . 105

10. FUNDAMENTALS OF PI CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

10.2 Configuration of PI Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

10.2.1 Parameter 490 (Appl Macro). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

10.2.2 Parameter 857 (PI High Corr) and 858 (PI Low Corr) . . . . . . . . . . . . . . . . . . . 107

10.2.3 Parameter 852 (PI Prop Gain). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

10.2.4 Parameter 853 (PI Int Gain). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

10.2.5 Parameter 854 (PI Feed Gain). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

10.2.6 Parameter 850 (PI Configure). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

10.3 Tuning the PI Control Loop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

11. EU DECLARATION OF CONFORMITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

12. SUMMARY OF VACON 50X PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . 113

12.1 Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113

12.2 Parameter Names in 5 Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

12.3 Settings and Messages in 5 Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

3  vacon introduction

Tel. +358 (0)201 2121 • Fax +358 (0)201 212205

1

1. Introduction

1.1 Product Overview

Although the Vacon 50X AC drive is small in size, it is big on performance. It is an economical yet powerful

solution for many industrial applications. It features remote communications capability (using Modbus®

protocol), a keypad for easy configuration, and standard NEMA 4X / IP66 and NEMA 12 / IP55 enclosures

that eliminate the need for mounting in a separate enclosure.

The Vacon 50X product family includes a wide variety of models to suit almost any input voltage require-

ment. An ‘x’ in the following table indicates what models are currently available. Refer to Chapter 2 on

page 5 for help in interpreting model numbers.

1.2 Overview of This Manual

This manual contains specifications, receiving and installation instructions, configuration, description of

operation, and procedures for Vacon 50X AC drive devices.

For experienced users, a “Quick Start” section begins on page 57.

1.3 User’s Manual Publication History

Input Voltage

Power (kW) Power (hp)

230 Vac

3 Phase

460 Vac

3 Phase

575 Vac

3 Phase

0.75 1 x x x

1.5 2 x x x

2.2 3 x x x

4.0 5 x x x

5.5 7.5 x x x

7.5 10 x x x

11 15 x x x

15 20 x x x

18.5 25 x x x

22 30 x x

30 40 x x

37 50 x x

45 60 x x

55 75 x x

75 100 x x

90 125 x x

110 150 x x

150 200 x x

Date Form Number Nature of Change

16.7.2008 DPD00080A Original version

10.12.2008 DPD00080B

Changed installation diagrams to reflect changes in product;

changed photographs of product; added information to Chapter 2

on current surges and voltage transients; deleted mention of

Model 0002 5; other minor changes and corrections.

introduction vacon  4

24-hour support +358 (0)40 837 1150 • Email: [email protected]

1

5  vacon Technical Characteristics

Tel. +358 (0)201 2121 • Fax +358 (0)201 212205

2

2. Technical Characteristics

2.1 Interpreting Model Numbers

The model number of the Vacon 50X AC drive appears on the shipping carton label and on the technical

data label affixed to the model. The information provided by the model number is shown below:

VACON

This segment is common for all products.

0050

Product range:

0050=Vacon 50X

3L

Input/Function:

3L=Three-phase input

0023

Drive rating in ampere; e.g. 0023 = 23 A

5

Supply voltage:

2=230 V

5=400 V

6=575 V

X

Information for factory

technical characteristics vacon  6

24-hour support +358 (0)40 837 1150 • Email: [email protected]

2

2.2 Power and Current Ratings

2.2.1 230-volt drives

Mains voltage 230V, IP66, EMC N, 50-60 Hz, 3~

Converter

type

Motor shaft power and current

High overload Low overload

50%

overload

50°C

[kW]

50%

overload

current

[A]

10%

overload

40°C

[kW]

20%

overload

current

[A]

Dimensions

W x H x D

[mm]

Weight

[kg]

S0

0004 0,37 2,2 0,75 4,2 165x241x155 3,9

0007 0,75 4,2 1,5 6,8 165x241x155 3,9

0010 1,5 6,8 2,2 9,6 165x241x155 3,9

S1

0015 2,2 9,6 4,0 15,2 221x306x166 6,35

0022 4,0 15,2 5,5 22,0 221x306x166 6,35

0028 5,5 22,0 7,5 28,0 221x306x166 6,35

S2

0042 7,5 28,0 11 42,0 273x442x201 13,38

0054 11,0 42,0 15 54,0 273x442x201 13,38

S3

0068 15,0 54,0 18,5 68,0 286x513x314 22,68

7  vacon Technical Characteristics

Tel. +358 (0)201 2121 • Fax +358 (0)201 212205

2

2.2.2 380-480-volt drives

Mains voltage 380-480V, IP66, EMC N, 50-60 Hz, 3~

Converter

type

Motor shaft power and current

High overload Low overload

50%

overload

50°C

[kW]

50%

overload

current

[A]

10%

overload

40°C

[kW]

20%

overload

current

[A]

Dimensions

W x H x D

[mm]

Weight

[kg]

S0

0002 0,55 1,8 0,75 2,4 165x241x155 3,9

0004 0,75 2,4 1,5 3,8 165x241x155 3,9

0005 1,5 3,8 2,2 5,1 165x241x155 3,9

S1

0009 2,2 5,1 4,0 8,9 221x306x166 6,35

0012 4,0 8,9 5,5 12,0 221x306x166 6,35

0016 5,5 12,0 7,5 15,6 221x306x166 6,35

S2

0023 7,5 15,6 11,0 23,0 273x442x201 13,38

0031 11,0 23,0 15,0 31,0 273x442x201 13,38

0037 15,0 31,0 18,5 37,0 273x442x201 13,38

0043 18,5 37,0 22,0 43,0 273x442x201 13,38

S3

0061 22,0 43,0 30,0 61,0 286x513x314 22,68

0071 30,0 61,0 37,0 71,0 286x513x314 22,68

S4

0086 37,0 71,0 45,0 86,0 326x745x351 43,1

0105 45,0 86,0 55,0 105,0 326x745x351 43,1

0140 55,0 105,0 75,0 140,0 326x745x351 43,1

S5

a

a. Enclosure class IP54

0168 75,0 140,0 90,0 168,0 414x1296x429 138,35

0205 90,0 168,0 110,0 205,0 414x1296x429 138,35

0240 110,0 205,0 132,0 240,0 414x1296x429 138,35

technical characteristics vacon  8

24-hour support +358 (0)40 837 1150 • Email: [email protected]

2

2.2.3 575-volt drives

Mains voltage 575V, IP66, EMC N, 50-60 Hz, 3~

Converter

type

Motor shaft power and current

High overload Low overload

50%

overload

50°C

[kW]

50%

overload

current

[A]

10%

overload

40°C

[kW]

20%

overload

current

[A]

Dimensions

W x H x D

[mm]

Weight

[kg]

S1

0002 0,5 1 1,1 1,7 221x306x166 6,35

0003 1,1 1,7 1,5 2,7 221x306x166 6,35

0004 1,5 2,7 2,2 3,9 221x306x166 6,35

0006 2,2 3,9 3,0 6,1 221x306x166 6,35

0009 3,0 6,1 5,0 9,0 221x306x166 6,35

0011 5,0 9,0 7,5 11,0 221x306x166 6,35

S2

0017 7,5 11,0 11,0 17,0 273x442x201 13,38

0022 11,0 17,0 15,0 22,0 273x442x201 13,38

0027 15,0 22,0 18,5 27,0 273x442x201 13,38

0032 18,5 27,0 22,0 32,0 273x442x201 13,38

S3

0041 22,0 32,0 30,0 41,0 286x513x314 22,68

0052 30,0 41,0 37,0 52,0 286x513x314 22,68

S4

0062 37,0 52,0 45,0 62,0 326x745x351 43,1

0077 45,0 62,0 55,0 77,0 326x745x351 43,1

0099 55,0 77,0 75,0 99,0 326x745x351 43,1

S5

a

a. Enclosure class IP55

0125 75,0 99,0 90,0 125,0 414x1296x429 138,35

0144 90,0 125,0 110,0 144,0 414x1296x429 138,35

0192 110,0 144,0 132,0 192,0 414x1296x429 138,35

9  vacon Technical Characteristics

Tel. +358 (0)201 2121 • Fax +358 (0)201 212205

2

2.3 Environmental Specifications

2.4 Electrical Specifications

NOTE: Unit Rated kVA = rate Voltage × rated Current × 1.732

2.5 Control Features Specifications

Operating temperature

For 0010 2, 0015 2, and 0040 5 models:

–10 °C to +35 °C

For all other models:

–10 °C to +40 °C

Storage temperature –20 °C to +65 °C (–4 °F to 149 °F)

Humidity 0% to 95% non-condensing

Altitude 1000 m (3300 ft) without derating

Maximum vibration per EN50178 (1g @ 57-150 Hz)

Acoustic noise 80 dba sound power at 1 m (3 ft), maximum

Cooling

0,75–4,0 kW models: Natural convection.

5,5–150 kW models: Forced air.

Input voltage

230 Vac, 3 phase, ±15%

380–460 Vac, 3 phase, ±15%

Line frequency 50 / 60 Hz ±2 Hz

Source kVA (maximum) 10 times the unit rated kVA (see note below)

DC bus voltage for:

Overvoltage trip

Dynamic brake activation

Nominal undervoltage (UV) trip

230 Vac models

406 Vdc

388 Vdc

199 Vdc

460 Vac models

814 Vdc

776 Vdc

397 Vdc

575 Vac models

1017 Vdc

970 Vdc

497 Vdc

Control system

V/Hz or SVC

Carrier frequency = 1–16 kHz, programmable; 8 kHz max. for 90–150 kW

models

Output voltage 0–100% of line voltage, three-phase

Overload capacity

120% of rated normal duty rms current for 60 seconds.

150% of rated heavy duty rms current for 60 seconds.

Frequency range 0,1–400 Hz

Frequency stability 0.1 Hz (digital), 0.1% (analog) over 24 hours ±10 °C

Frequency setting

By keypad or by external signal

(Speed Pot 0–5 Vdc; 0–10 Vdc; 0–20 mA, or 4–20 mA)

OR by pulse train up to 100 kHz

Vin1 reference input

0–5/10 Vdc, 0/4–20 mAdc (250 Ω load)

Pulse train input, 0–1/10/100 kHz pulse input, inverted function, 0–5–10 bi-

polar input, broken wire detection. Span and offset adjustment.

Vin2 reference input

0–5/10 Vdc, 0–5–10 bipolar input, inverted function, broken wire detection,

span and offset adjustment. Programmable for frequency reference or cur-

rent limit input.

Cin reference input

0/4–20 mAdc (50 Ω load), inverted function, span and offset adjustment.

Programmable for frequency reference or current limit input.

Reference voltage 10 Vdc (10 mAdc maximum)

Digital inputs – 10

Off = 0 to 3 Vdc; On = 10 to 32 Vdc (pullup logic), selectable between pullup

and pulldown logic

Digital supply voltage 24 Vdc (150 mAdc maximum)

Preset frequencies 3 inputs for seven preset frequencies (selectable)

Digital outputs

2 SPDT relay output – 130 Vac, 1 A/250 Vac, 0.5 A.

2 open collector outputs 50 mA per device

technical characteristics vacon  10

24-hour support +358 (0)40 837 1150 • Email: [email protected]

2

Digital pulse train output Open collector output pulse train proportional to output frequency

Vmet analog output 0 to 10 Vdc (5 mAdc maximum)

Imet analog output 0–20 mAdc output into a 500 Ω load (maximum)

DC holding / injection braking

At start, stop, by frequency with adjustable current level and time or contin-

uous DC injection by digital input

Current limit Four quadrant adjustable from 5 to 150%

Speed ramps Primary and alternate adjustable from 0.1 to 3200.0 seconds

Voltage boost Fixed boost adjustable from 0 to 50% or auto boost

Voltage characteristic (V/Hz) Linear, pump, fan or 2-piece linear

Timed overload

Adjustable inverse time trip (shear pin, 30 sec, 60 sec, 5 min), standard or in-

verterduty motors

Protective features

Overcurrent, overvoltage fault, ground fault, short circuit, dynamic brake

overload, drive temperature, power wiring fault, drive timed overload, input

voltage quality, overvoltage ridethrough

Program Sequence Logic Control-

ler (PSLC)

9-step PLC type functionality that can control speed, direction, and ramps

based on time, analog input, digital input, or pulse input

Serial communications Modbus Standard: RTU

11  vacon Technical Characteristics

Tel. +358 (0)201 2121 • Fax +358 (0)201 212205

2

2.6 Dimensions and Weights

Table 1 lists dimensions and weights for the Vacon 50X frame size 0, 1, 2, and 3 models. Dimensions and

weights for the Vacon 50X frame size 4 and 5 models are shown in Table 2 on page 12.

See Figures on pages 13–18 for locations of dimensions. Dimensions A through Q are in millimeters

(mm). Weight is in kilograms (kg).

Frame 0 1 2 3

Voltage (V) 230 460 230 460 575 230 460 575 230 460 575

KW 0.75–2.2 4–5.5 4–7.5 1.1-7.5 7.5–11 11–22 11-22 15–22 30–37 30-37

hp 1–3 5–7.5 5–10 1-10 10–15 15–30 15–30 20–30 40–50 40–50

Dimen-

sions

in mm

A 241 306 442 513

B 165 221 274 289

C (with-

out Filter)

156 167 202 314

C1 (with

Filter)

217 252 303

D 215 280 419 489

E 144 198 248 200

F 7.1 7.1 9.0 7.1

G 95 104 119 199

H 69 – - –

J 49 56 72 63

K 71 98 123 58

L 95 100 172 100

M 22 25.5 32 44

N – – 25.5 25.5

P –– – 142

Q –– – 184

Weight (kg) without

Filter (C)

3.9 6.7 12.7 23.7

Weight (kg) with Fil-

ter (C1)

7.8 15.6

Table 1:Dimensions and Weights for Frame Sizes 0–3

technical characteristics vacon  12

24-hour support +358 (0)40 837 1150 • Email: [email protected]

2

Frame 4 5

Voltage (V) 460 575 460 575

KW 45–75 45-75 90–132 90–132

hp 60–100 60-100 125–200 125–200

Dimensions in mm

A 745 1296

B 326 414

C (without Filter) 351 429

D 711 1163

E 200 194

F 11 11

G 219 319

H 210 282

J 13 5

K 68 59

L 100 97

M 62 75

N 22 22

P 132 135

Q 187 189

R 260 –

S 49 47

Weight (kg) without Filter (C) 43.1 138.4

Table 2:Dimensions and Weights for Frame Sizes 4–5

13  vacon Technical Characteristics

Tel. +358 (0)201 2121 • Fax +358 (0)201 212205

2

Figure 1: Vacon 50X Frame Size 0 Models

technical characteristics vacon  14

24-hour support +358 (0)40 837 1150 • Email: [email protected]

2

Figure 2: Vacon 50X Frame Size 1 Models

series

X

(4 pla ces)

(3 places)

15  vacon Technical Characteristics

Tel. +358 (0)201 2121 • Fax +358 (0)201 212205

2

Figure 3: Vacon 50X Frame Size 2 Models

B

F

D

E

A

C

GH

J

K

L

M

N

se rie s

X

(4 places)

(3 places)

technical characteristics vacon  16

24-hour support +358 (0)40 837 1150 • Email: [email protected]

2

Figure 4: Vacon 50X Frame Size 3 Models

17  vacon Technical Characteristics

Tel. +358 (0)201 2121 • Fax +358 (0)201 212205

2

Figure 5: Vacon 50X Frame Size 4 Models

technical characteristics vacon  18

24-hour support +358 (0)40 837 1150 • Email: [email protected]

2

Figure 6: Vacon 50X Frame Size 5 Models

19  vacon receiving and installation

Tel. +358 (0)201 2121 • Fax +358 (0)201 212205

3

3. Receiving and Installation

3.1 Preliminary Inspection

Before storing or installing the Vacon 50X AC drive, thoroughly inspect the device for possible shipping

damage. Upon receipt:

1. Remove the drive from its package and inspect exterior for shipping damage. If damage is apparent, no-

tify the shipping agent and your sales representative.

2. Remove the cover and inspect the drive for any apparent damage or foreign objects. (See Figure 7 on

page 21 for locations of cover screws.) Ensure that all mounting hardware and terminal connection

hardware is properly seated, securely fastened, and undamaged.

3. Read the technical data label affixed to the drive and ensure that the correct horsepower and input volt-

age for the application has been purchased.

4. If you will be storing the drive after receipt, place it in its original packaging and store it in a clean, dry

place free from direct sunlight or corrosive fumes, where the ambient temperature is not less than –20

°C (–4 °F) or greater than +65 °C (+149 °F).

3.2 Installation Precautions

Improper installation of the Vacon 50X AC drive will greatly reduce its life. Be sure to observe the follow-

ing precautions when selecting a mounting location. Failure to observe these precautions may void the

warranty!

• Do not install the drive in a place subjected to high temperature, high humidity,

excessive vibration, corrosive gases or liquids, or airborne dust or metallic

particles. See Chapter 2 for temperature, humidity, and maximum vibration limits.

• Do not mount the drive near heat-radiating elements or in direct sunlight.

• Mount the drive vertically and do not restrict the air flow to the heat sink fins.

• The drive generates heat. Allow sufficient space around the unit for heat dissipation.

See “Dissipation Requirements” on page 20.

CAUTION

EQUIPMENT DAMAGE HAZARD

Do not operate or install any drive that appears damaged.

Failure to follow this instruction can result in injury or equipment damage.

Page is loading ...

Danfoss VACON X Series User manual

This manual is also suitable for

Danfoss VACON X Series User manual

Related papers

Other documents