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12V Chevrolet Silverado (W461-C)
12V GMC Sierra Denali (W461-G)
Customer Service Guide
MMXIV © Copyright Aria Child Inc.
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Customer Service Guide
Contents
I) Check Battery …………………………............................................. 3
II) Check Fuse Condition …………………………………………………………… 6
III)Check Wiring Condition ……………………………..…………………….…. 7
IV)Door Replacement ………………………………………………………...….. 16
V) Gearbox Replacement …………………………………………..…………… 18
VI) Schematic diagram ……………..…………….…..……………..……….……. 24
VII) Expanded View ……………………….....…....….……….……..………… 25
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Customer Service Guide
I) Check Battery
Operation: Using a Flat head screwdriver, unlock and remove the seat. Locate the battery
harness, and unplug the connector. Use a volt-meter to check battery
condition on the battery connector side.
Step (1)
Turn and unlock these two plastic screws
Unlock position
Step (2)
CAUTION :
Disconnect the battery before repairing
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Customer Service Guide
I) Check Battery
Step (3)
Unplug the battery connector (WHITE) underneath the seat
Step (4)
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Customer Service Guide
I) Check Battery
Step
(5)
Reading Judgment: 11.5 V ~ 13.4 V – Good condition
10.0 V ~ 11.0 V – Proceed to Recharge
9.5 V – Battery to be recharged. If after the recommended
recharging time, voltage has not increased,
the Battery needs replacement
Lower than 9.0 V – Battery needs replacement
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Customer Service Guide
II) Check Fuse Condition
Operation: Check the fuse check window on the battery to determine if the fuse has blown
out. Keep the battery connected and turn on the unit with power switch. The
signal light will stay “ON” when there is a short circuit to battery.
Step (1)
Fuse check window
If the signal light is “ON”, the fuse has blown
out. The battery should be replaced.
Step (2)
Signal light bulb
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Customer Service Guide
III) Check Wiring Connection
Operation: There are three positions of connections that should be checked.
A. Foot Pedal : Remove the Foot Pedal from the vehicle to check the wiring
Step (1)
Using a screwdriver, snap the Foot Pedal off from left bottom side
of the vehicle body
Check the connecting block wiring is properly in place
Step (2)
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Customer Service Guide
III) Check Wiring Connection
Step
(3)
Snap the Foot Pedal back on top after checked and/or repaired
2
1
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Customer Service Guide
III) Check Wiring Connection
B. Shifter : Remove the seat (see Pg 3). Locate the Shifter below the seat, unscrew
and lift it up to check the connection
Step (1)
Unscrew the holding plate underneath the seat
Step (2)
Lift up the shifter to access the connection
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Customer Service Guide
III) Check Wiring Connection
Step
(3)
Check the connecting block wiring is properly in place
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Customer Service Guide
III) Check Wiring Connection
C. Dashboard : Follow the procedures below to access the wiring connection in the
dashboard.
Step (1)
Unscrew and remove the Steering Wheel from the left hand side
Remove from the Steering Column
Step (2)
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Customer Service Guide
III) Check Wiring Connection
Step (3)
Unscrew these two screws to remove the Dashboard
Step (4)
Remove the Dashboard by lifting it up from the bottom
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Customer Service Guide
III) Check Wiring Connection
While removing the Dashboard, pay attention to the latch lock
between the windshield frame and mirror holder (both sides)
Step (5)
Step (6)
After the dashboard detached, locate and check
the 4-Pins plug any loose connection or not
If the problem is addressed and fixed, reverse above steps to re-assemble
back the vehicle. Otherwise, unplug the connector and continue as below
when you need to check the connections inside Dashboard.
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Customer Service Guide
III) Check Wiring Connection
Step (7)
Unscrew these five screws to remove the windshield first
Step (8)
Then unscrew these eight screws to access the connections inside
5
4
2
3
1
1
2
8
6
7
3
4
5
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Customer Service Guide
III) Check Wiring Connection
Step (9)
Step (10) Empty blade Red (middle) Pink
Power switch of Dashboard bottom
2-Pin (Black/Orange)
for main power
2-Pin (White)
for speaker
Reverse above procedures to re-assemble back the vehicle
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Customer Service Guide
IV)Door Replacement
Operation: Follow below steps to remove and replace the door.
Step (1)
Unscrew the screw of the door
Step (2)
Remove the Door assembly
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Customer Service Guide
IV)Door Replacement
Step
(3)
Before put on the new door, make sure the Tab
of dashboard is assembled properly; the screw
post should be at the same level of tab surface
Attach and secure the new door to finish the replacement
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Customer Service Guide
V)Gearbox Replacement
Operation: Follow below steps to take apart the gearbox completely for replacing.
Use flat screwdriver to unlock the snaps and remove the rim
Step (1)
Step (2)
1
2
3
4
5
There are five locking
snaps on the rim
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Customer Service Guide
V)Gearbox Replacement
Step (3)
Use the plastic wrench provided to remove the nut on rear axle
Slide the rear wheel off of the axle
Step (4)
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Customer Service Guide
V)Gearbox Replacement
Release the truck bed by unscrewing these two screws
Step (5)
Step (6)
Unscrew to easily lift the truck bed and access gearbox harness
For units with the last 6 digit of Serial Code greater than 003488, skip Steps 5 - 8.
Remove the seat.
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