Rollplay 12V Mercedes GLE SUV Coupe W489 Customer Service Manual

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12V Mercedes GLE SUV Coupe (W489)

Customer Service Guide

MMXV © Copyright RollPlay

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Customer Service Guide

Contents

CAUTION :

Disconnect the battery before proceeding

with the troubleshooting process

I) Check Battery.........................................................................

II) Check Fuse Condition..............................................................

III) Check Wiring Condition............................................................

IV) Door Replacement...................................................................

V) Gearbox Replacement..............................................................

VI) Warning Stickers......................................................................

VII) Schematic Diagram..................................................................

VIII) Exploded View.........................................................................

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Customer Service Guide

I) Check Battery

Operation: Use a Flat head screwdriver to unlock and remove the seat. Locate the

battery harness, unplug the connector, and then use a volt-meter to check the

battery.

Step (1)

Turn and unlock these two knobs

Unlock position

Step (2)

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Customer Service Guide

I) Check Battery

Step (3)

Unplug the battery connector (WHITE) underneath seat

Step (4)

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Customer Service Guide

I) Check Battery

Step

(5)

Reading Judgment: 11.5 V ~ 13.4 V – Good condition

10.0 V ~ 11.0 V – Recharge battery

9.5 V – Recharge battery. If after the stipulated

recharging time voltage has not increased,

then replace the battery.

Lower than 9.0 V – Replace the battery.

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Customer Service Guide

II) Check Fuse Condition

Operation: Look at the Fuse Check Window top of the battery to determine if the fuse

blown out. Keep the battery connected, and turn on the unit with the power

switch. The signal light of fuse will stay “ON” when there is a short circuit to

battery.

Step (1)

Fuse Check Window

If the signal light is “ON”, then that means the fuse

has blown out. Replace the whole battery with a

new one.

Step (2)

Signal light bulb

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Customer Service Guide

III) Check Wiring Connection

Operation: There are three positions of wiring connections to checked.

A. Foot Pedal : Follow below steps to locate and check the connection.

Use a flat head to snap the Foot Pedal off from the left bottom

side of the car body

Step (1)

Check that the wires on the connecting block are secure.

Step (2)

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Customer Service Guide

III) Check Wiring Connection

Step

(3)

Snap the Foot Pedal back in after checking and/or repairing

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Customer Service Guide

III) Check Wiring Connection

B. Shifter : Locate the Shifter cover below the seat. Unscrew, and lift it up as

shown below.

Step (1)

Unscrew the shifter cover

Step (2)

Use flat head screwdriver to release cover as shown

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Customer Service Guide

III) Check Wiring Connection

Step (3)

Lift the shifter assembly up from slot

Step (4)

Check that the connecting blocks are properly in place

Reverse above procedures to re-assemble the vehicle

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Customer Service Guide

III) Check Wiring Connection

C. Steering Wheel : Follow below procedures to access the wiring connection.

Step (1)

Unscrew and remove the Steering Wheel from the right hand side

Step (2)

Remove the steering wheel from the steering column, and check the

connectors.

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Customer Service Guide

III) Check Wiring Connection

D. Dashboard : Follow above (IIIc) procedures to remove the steering wheel and then

access the wiring connection of dashboard.

Step (1)

Release the two slide-lock underneath the dash

Step (2)

Two slide locks here (push the tab inward to release)

release

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Customer Service Guide

III) Check Wiring Connection

Check if the wiring connectors on dashboard are properly connected or not

Step

(3)

Reverse above procedures to re-assemble the vehicle

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Customer Service Guide

IV) Door Replacement

Operation: Follow above (IIId) steps to remove and unplug the dashboard, then replace

the door as shown below.

Step (1)

Unscrew two doors screws on the door that needs replacement

Step (2)

Remove and replace the whole Door assembly

Reverse above procedures to re-assemble the vehicle

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Customer Service Guide

V) Gearbox Replacement

Operation: Follow below steps to take apart replace the gearbox.

Use flat head screwdriver to unlock the snaps and remove the rim

Step (1)

Step (2)

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4

5

There are five

locking snaps on rim

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Customer Service Guide

V) Gearbox Replacement

Step (3)

Use the plastic wrench provided to remove the nut on the rear axle

Step (4)

Slide the rear wheel out from axle

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Customer Service Guide

V) Gearbox Replacement

Step (5)

Remove the seat and find the gearbox harnesses underneath

Unplug the appropriate side of gearbox you need to replace

Step (6)

Yellow connector with Black/Red wiring and White sticker on it, this is for the Driver (left) side.

White connector with Blue/White wiring and Red sticker on it, this is for Passenger (right) side.

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Customer Service Guide

V) Gearbox Replacement

Cut the cable tie to release the old gearbox

Step (7)

Step (8)

Push to loosen the gearbox assembly from inside first

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Customer Service Guide

V) Gearbox Replacement

Step (9)

Slide the gearbox out from axle

Step (10)

Replace the whole gearbox with a new one

Reverse above procedures to re-assemble the vehicle

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Customer Service Guide

VI) Warning Stickers

Operation: Check and replace the damaged warning stickers after

repairing. (1) Behind the seat

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Rollplay 12V Mercedes GLE SUV Coupe W489 Customer Service Manual

Rollplay 12V Mercedes GLE SUV Coupe W489 Customer Service Manual

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