Oneida Air Systems XXK05 Owner's manual

Brand: Oneida Air Systems

Model: XXK05

Category: Household fans

Type: Owner's manual

oneida-air.com1-800-732-4065

Rev: C 20230530LL

Actual appearance may vary to that shown above.

Patents: www.oneida-air.com/patents

OWNER'S MANUAL

5 HP High Vaccuum

Single Drum / Dual Drum/ Air Lock

1 PH/ 3 PH

230V/ 460V/ 600V

#XXK050133

#XXK050133-255

#XXK050133-AIR

#XXK050333

#XXK050333-255

#XXK050333-AIR

#XXK050346

#XXK050346-255

#XXK050346-AIR

#XXK050360

#XXK050360-255

#XXK050360-AIR

Doc. #ZBM000004

oneida-air.com 3

Table of Contents

System Start-Up Information 4

Preventive Maintenance Schedule 8

System Specications 9

Component Dimensions 10

Single Drum Dimensions 11

Dual Drum Dimensions 12

Air Lock Dimensions 13

System Contents 14

Waste Containment Contents 16

Assembly Instructions 18

Electrical Wiring Instructions 28

Maintenance 29

Troubleshooting 31

F.A.Q.  32

Recommended Accessories 34

Warranty Information 35

Oneida Air Systems, Inc.4

System Start-Up Information

 WARNING 

1. READ and understand ALL instructions and warning labels BEFORE using the dust collector.

2. REPLACE warning labels if they become obscured or removed.

3. ALWAYS follow all applicable federal, state, local, OSHA, NFPA, or authorities having jurisdiction codes and regulations

when installing and operating this dust collector.

4. ENSURE that all users of this Dust Collector are informed of all warnings and precautions, safe use, and maintenance

procedures.

5. FULL mental alertness is required. NEVER operate under the inuence of drugs or alcohol, when tired, or when distracted.

6. DO NOT allow use by or near children.

7. DO NOT allow to be used as a toy. Close attention is necessary when used by or near children.

8. NEVER leave the dust collector running while unattended.

9. TURN OFF and UNPLUG the dust collector BEFORE walking away, servicing, or cleaning. Allow the fan blower motor

to come to a COMPLETE STOP before walking away or performing any maintenance, service, cleaning, or adjustments.

This eliminates the risk of injury from unintended startup or contact with live electrical components.

10. ENSURE that your dust collector is turned OFF and UNPLUGGED during installation. This eliminates the risk of injury

from unintended startup or contact with live electrical components.

11. COMPLETELY INSTALL ductwork/ex hose before operating collector.

a. Seal ductwork with silicone sealant or duct tape if leaks are found.

b. Have dust drum in place and sealed.

c. NEVER operate without lter and cowling in place. This machine has high speed rotating elements than can cause

severe injury.

12. ONLY use the dust collector for its intended purpose as described in this manual. DO NOT force it or an attachment to do a

job for which it was not designed. Consult this owner’s manual or reach out for recommended accessories.

13. ENSURE enough air volume is at the suction point to capture all the particulate generated.

14. NEVER make modications without prior approval from Oneida Air Systems. Modifying the dust collector or using it

differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious

personal injury or death!

15. DO NOT locate or operate the system in moist, wet, poorly lit, or cluttered environments. Operating in these areas can

create shock hazards, increase the risks of accidents and injury, and/or lower the operating lifespan of the dust collector.

16. DO NOT install in classied hazardous atmospheres without an enclosure rated for the application. System Location

Before Purchasing or installing a dust collection system the process owners/operators

are cautioned to do so in accordance with prescribed Federal, State, Local, OSHA, NFPA,

and any other applicable codes or regulations relating to the type of dust(s) you are

collecting.

This manual contains specific precautionary statements relative to worker safety. Read

thoroughly and comply as directed. The most up to date safety information can be found

on our website: oneida-air.com/safety

oneida-air.com 5

System Start-Up Information (Continued)

must account for wind, seismic zone, and other load conditions. Codes may regulate acceptable locations for installing

dust collectors. Consult with the appropriate authorities having jurisdiction to ensure compliance with all national and

local codes regarding dust collector installation. Equipment must be anchored in a manner consistent with local code

requirements. Anchors must be sufcient to support dead, live, seismic, and other anticipated loads. Consult a qualied

engineer for nal selection of anchorage.

17. ENSURE exhaust air is properly vented. It should NOT be vented into a wall, a ceiling, or a concealed space of a building.

Personal injury, death, and/or property damage can result from material discharge during venting. The risk of personal

injury and/or property damage can be minimized or avoided by locating vented equipment outside buildings and away

from normally occupied areas. If exhaust air is vented outside, you must provide make up / return air. Flue gases (carbon

monoxide) can be drawn into the shop from furnaces, water heaters, or other appliances

18. INSPECT and MAINTAIN REGULARLY. Keep the dust collector in proper working order. A machine that isn’t properly

maintained, not working as it should, has been dropped, damaged, left outdoors, or dropped in water could malfunction

leading to serious personal injury or death!

19. AVOID CORD DAMAGE. DO NOT pull or carry by cord. DO NOT use cord as handle. DO NOT unplug by pulling on

cord. To unplug, grab the plug, DO NOT close door on cord or pull cord around sharp edges or corners. DO NOT run dust

collector over cord. DO NOT handle cord/plug with wet hands. Keep cord away from heated surfaces.

20. ALWAYS check for damaged parts. A part that is damaged should be carefully checked to determine that it will operate

properly and perform its intended function. Immediately repair or replace damaged or mis-adjusted parts before operating

machine.

21. DO NOT put any object in openings. DO NOT use with any opening blocked.

22. ALWAYS wear a NIOSH approved respirator when emptying dust bins and during operation. Some dust created by power

sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects

or other long-term respiratory damage

23. ALWAYS keep hair, loose clothing, ngers, and all parts of body AWAY from openings and moving parts.

24. ALWAYS wear ANSI-approved safety glasses or a face shield when operating or observing machinery and when emptying

dust bin.

25. ALWAYS wear hearing protection during extended periods of operation.

Oneida Air Systems, Inc.6

System Start-Up Information (Continued)

1. THIS UNIT IS NOT RATED FOR USE IN COMBUSTIBLE ENVIRONMENTS.

2. DO NOT operate the dust collector in areas where explosion risks are high. Areas of high risk include, but are not limited

to, areas near pilot lights, open ames, or other ignition sources.

3. ONLY operate dust collector in locations that include a re suppression system or have a re extinguisher available nearby.

a. The ABC type (dry chemical) is generally a good choice for small wood shops.

b. Additional information on portable extinguishers can be found in NFPA 10 (Standard for Portable Fire Extinguishers).

4. DO NOT allow accumulation of layers of ne dust on horizontal surfaces. Especially overhead lights, electrical boxes and

fuse panels which can ignite dust. Keep the oor around the system clean and free of scrap material, oil, grease.

5. ENSURE all equipment and ductwork is electrically grounded.

6. DO NOT use PVC drain pipe.

7. ALWAYS consult an electrician or qualied service personnel about wiring practices and electrical codes in your area.

ONLY allow an electrician or qualied service personnel to do electrical installation or repair work.

8. ALWAYS disconnect power before accessing or exposing electrical equipment. Improper wiring can cause re,

electrocution, injury, or death.

9. DO NOT use to pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

10. DO NOT use to pick up liquids, ammable liquids, or combustible liquids, such as gasoline, or use in areas where they may

be present.

11. DO NOT use excessively large wood waste bins. Wood dust mixtures are highly ammable and can be explosive

12. ALWAYS check your dust bin for smoldering materials before leaving the shop.

13. NEVER introduce sparks or sources of ignition into the dust collector. Sparks can be generated in several ways:

a. High speed sanders, abrasive planers, saws, and edgers may strike foreign material and create a red-hot metal fragment.

b. Knots in hardwood can create frictional sparks.

c. Trapped metal, when drawn into the dust collection system, can spark against ductwork.

d. Check wood stock for old nails and screws which can create red-hot metal fragments.

14. DO NOT overload woodworking equipment, especially sanders, as excessive frictional heat can spontaneously ignite dust.

 FIRE HAZARDS 

Process owners/operators retain all responsibility for the suitability of fire and explosion

hazard mitigation, suppression, and isolation strategies and are to follow all applicable

federal, state, local, OSHA, NFPA, or authorities having jurisdiction codes and regulations

when installing and operating this dust collector.

Improper operation of a dust control system may contribute to conditions in the work

area or facility that could result in severe personal injury and product or property

damage.

Oneida Air Systems assumes no responsibility or liability for the suitability of any fire and/

or explosion mitigation strategy, or any items incorporated into a collector as part of an

owner/operators hazard mitigation strategy.

oneida-air.com 7

Customer Service Dept.

1-866-387-8822 • support@oneida-air.com

System Start-Up Information (Continued)

Sanders can produce concentrations of dust well into the combustible range.

15. ALWAYS check that all dust collection equipment is properly selected and sized for the intended use. Authorities with

jurisdiction should be consulted before installing to verify local codes and installation procedures. In the absence of such

codes, install collector according to the National Electric Code, NFPA No. 70-latest edition and NFPA 91, NFPA664 Code

(NFPA 654 if combustible dust is present).

Oneida Air Systems, Inc.8

Preventive Maintenance Schedule

UNPLUG YOUR UNIT BEFORE SERVICING OR CLEANING.

INTERVAL ACTIVITY

Daily Monitor system and make sure that dust is removed as needed.

Daily Check your drum level and empty as necessary. This may need to be done more often depending on your application and

material.

Daily Check the system for normal or abnormal visual and audible conditions (i.e. vibrations, grinding, dust debris leaking, etc.).

Weekly Check and record pressure reading on Filter Eciency Gauge (H9). By monitoring dierential pressure regularly, you’ll

notice any changes. For example, if dierential pressure suddenly drops, you may have a hole in a lter or a leaking gasket.

Weekly Clean the Filter - See: "Cleaning the Filter" on page 29 for instructions.

Yearly Check Air Lock Wipers for damage. Damaged wipers will reduce the Air Lock’s performance. Replace as necessary.

Yearly Check the fan wheel blades for dust buildup or damage.

Yearly Check gasket/silicone connections of the system. Replace or reseal as necessary.

Yearly When the system is unplugged, check electrical boxes for loose wires, burnt contactors, etc.

Yearly Check ex hose connection to the drum for potential slits or separation.

Yearly Follow your system’s motor maintenance and greasing schedule.

Yearly Check your ductwork to make sure there is no accumulation of debris. Clean as necessary.

oneida-air.com 9

System Specications

OPERATION

Fan Rating (Free Fan) 3,225 CFM

Fan Rating (with Cyclone & Filter) 2,150 Actual CFM at 2" S.P.

Maximum Suction Rating 16" WC

MOTOR AND ELECTRICAL

Motor Type U.S. Made TEFC Motor

Motor Insulation Class F

Motor Service Factor 1.00

Horsepower 5 HP

Motor Speed 3,450 RPM

Phase Single-Phase (1ph) Three-Phase (3ph)

Voltage 230V 230V

460v

600V

Cycle 60Hz 60Hz

Listed FLA 19.5A 11.8A (230V)

5.9A (460V)

4.7A (600V)

On/O Switch Magnetic Starter with On-O Switch Preset for

Add-on remote and Amperage

Magnetic Starter with On-O Switch

Contact Electrician

Power Cord Length 10 ft 10 ft

Power Connector NEMA 6-20 Bare Wire

Recommended Circuit Size 30A Contact Electrician

Recommended Circuit Type HACR

Sound Emission With Standard Silencer & Filter: 75 - 81 dBA @ 10 ft

IMPELLER

Size 16-1/2" Diameter

Material Single-piece, backward inclined, non-sparking/non-ferrous, cast aluminum alloy.

CARTRIDGE FILTER

Filter Media Type Izumi Axtar Spunbond Media

Filter Eciency 99.9% @ 0.2-2.0 microns

Filter Surface Area 155 Sq. Ft.

SYSTEM DIMENSIONS AND CONSTRUCTION

Primary Build Materials Steel, Cold Rolled Steel

Inlet 8" Diameter

Oneida Air Systems, Inc.10

33-1/4"

832 mm

32-1/2"

826 mm

36-1/4"

920 mm

Bolt Hole Center

24-7/8"

632 mm

Mounting Ring O.D.

26-1/8"

664 mm

30"

762 mm

7-5/8" I.D.

194 mm I.D.

10" I.D.

255 mm

Flange

1-1/4"

32 mm

Ø 8"

254 mm

58-1/2"

1,483 mm

92-3/8"

2,344 mm

64-5/8"

1,641 mm

Component Dimensions

Nominal dimensions shown. Dimensions subject to slight variations in manufacturing.

Note: e Telescoping Stand is compatible with a number of dierent dust collection systems and the overall height will vary based on

each conguration. Please see the Telescoping Stand Instruction Sheet (ZBT282321) for additional dimensions.

Top View

oneida-air.com 11

Note: e Freestanding Stand is compatible with a number of dierent dust collection systems and the overall height will vary based

on each conguration. Please see the Single Drum Stand Instruction Sheet (ZBI000013) for additional dimensions.

Single Drum Dimensions

38-1/4"

972 mm

11"

279 mm

68-3/4"

1,746 mm

80-1/4"

2,038 mm

90-1/4"

2,292 mm

94 - 1/2"

2,400 mm

109-1/2"

2,781 mm

Nominal dimensions shown. Dimensions subject to slight variations in manufacturing.

Stand shown with freestanding stand and included leg

extensions for single 55-gallon drum.

Oneida Air Systems, Inc.12

Dual Drum Dimensions

Nominal dimensions shown. Dimensions subject to slight variations in manufacturing.

Stand shown in Position 2

Note: e Telescoping Stand is compatible with a number of dierent dust collection systems and the overall height will vary based on

each conguration. You are not limited to Stand Position 2 but it is the recommended conguration for the Double Drum. Please see

the Telescoping Stand Instruction Sheet (ZBT282321) for additional dimensions.

Position 2

34-1/2"

876 mm

Position 2

104-3/8"

2,651 mm

Position 2

92-1/16"

2,339 mm

Position 2

53-7/8"

1,368 mm

Position 2

114-1/4"

2,902 mm

Position 2

133-11/16"

3,395 mm

oneida-air.com 13

Air Lock Dimensions

Nominal dimensions shown. Dimensions subject to slight variations in manufacturing.

Note: e Telescoping Stand is compatible with a number of dierent dust collection systems and the overall height will vary based on

each conguration. You are not limited to Stand Position 3 but it is the recommended conguration for the Air Lock. Please see the

Telescoping Stand Instruction Sheet (ZBT282321) for additional dimensions.

Stand shown in Position 3

Position 3

48-1/2"

1,233 mm

Position 3

118-3/8"

3,006 mm

Position 3

106-1/16"

2,694 mm

Position 3

58-1/2"

1,486 mm

Position 3

128-1/4"

3,257 mm

Position 3

147-11/16"

3,751 mm

RequiRed Tools

8' Ladder 7/16" Wrench 1/4" Driver Razor Knife

Level 7/16" Socket Wrench 1/4", 13/32" Drill Bits

Tape Measure / Ruler 1/4" Socket Bolt Cutter

1/2" Wrench Impact Driver Wire Cutter

1/2" Socket Wrench Power Drill Diagonal Cutters

You will need to supply your own mounting hardware if you wish to secure the Stand or Filter Option to the surface you are

mounting it onto (e.g. screws, washers, lag bolts, nuts, etc.).

Oneida Air Systems, Inc.14

id PaRT # descRiPTion qTy

BXI050100A

BXI050300A

BXI050361

Fan Blower Assembly 1PH 230v

Fan Blower Assembly 3Ph 230V/460V

Fan Blower Assembly 3Ph 600V

AMR221721*

AMS050323

AMS050346

AMS050600

Magnetic Starter 1PH 230V

Magnetic Starter 3PH 230V

Magnetic Starter 3PH 460V

Magnetic Starter 3PH 600V

CSCX002309

SCX992309

Cone for Single and Dual Drums

Clean Out Cone 1

D † FAX050000 † Plenum Extension 1

E FPW000002 Plenum Elbow 1

F FCS183900 18" x 36" Spunbond Cartridge Filter 1

G FCS182000 18" x 19.5" Spunbond Cartridge Filter 1

H AHX050000B 5HP High Vac Hardware Kit 1

H1 RGZ000000 Neoprene Foam Gasket Roll 25 ft.

H2 AHX000005 Universal Hardware Kit 1

H2A AFB155155 5/16"-18 x 1" Flange Bolt 30

H2B AFT155175 5/16" Whiz-Lock Nut 39

id PaRT # descRiPTion qTy

H3 FGA000002 14" Grounding Cable with

8-18 x 3/8" Self-tapping Screws 1

H4 AFJ051602 5/16"-18 x 2" J Bolt 8

H5 AFT000001 5/16"-18 Thumb Nut 8

H6 BSC180000 18" Drop-In Acoustic Foam Silencer 1

H7 FPZ000018 18" Fine Dust Bin 1

H8 AHX186200A Filter Stacking Hardware Kit 1

H8A AFB025200 1/4"-20 x 2" Carriage Bolt 4

H8B AFW025000 1/4" Flat Washer 4

H8C AFC000004 Filter Stacking Clip 8

H8D AFT900006 1/4"-20 Nylock Nut 4

H9 FXK000000 Filter Eciency Gauge Kit 1

I STZ212300 Single Drum Stand 1

J STZ212301 Single Drum Leg Extension 1

K STZ230000 Dual Drum/Air Lock Stand

System Contents

Please unpack the parts carefully and conrm you have received each item listed. ere may be leover hardware.

*Magnetic Starter 1 PH 230V (AMR221721) is part of the bill of material of the Fan Blower Assembly (BXI050100A) and is listed

here for your convenience and for ease of assembly.

† Plenum Extension is included only with dual 55-gallon steel drum and air lock valve models.

On Off

Reset

96 NC 98 NO 97 NO 95 NC

2T1 4T2 6T3

oneida-air.com 15

System Contents (Continued)

I K

C C

H8A

H8C

H8B

H8D

× 4

× 8

× 4

H2A

H2B

× 8

H2A

H2B

× 12

Oneida Air Systems, Inc.16

id PaRT # descRiPTion qTy

INCLUDED ONLY WITH SINGLE 55-GALLON STEEL DRUM

L ACB120000 8-12" Clamp Band 2

M DHF100001 10" Diameter x 1' Flex Hose 1

N SEX551000 Steel Drum Lid with 10" Collared Lid 1

O SES550000 55 Gallon Steel Drum with Clamp 1

INCLUDED ONLY WITH DUAL 55-GALLON STEEL DRUMS

P DWK101010 10x10x10 Pants Wye 1

H3 FGA000002 14" Grounding Cable with Two 8-18

x 3/8” Self-tapping Screws 1

P1 AFS013000 8-18 x 3/8” Self-tapping Screws 3

P2 AFT000001 2" x 15' Foil Tape 1

L ACB120000 8-12" Hose Clamp 2

Q DHF100500 10" Diameter x 5' Flex Hose 1

N SEX551000 Steel Drum Lid with 10" Collared Lid 1

O SES550000 55 Gallon Steel Drum with Clamp 1

INCLUDED ONLY WITH AIR LOCK VALVE

R SAZ100000C 10" Air Lock 1

Waste Containment Contents

Please unpack the parts carefully and conrm you have received each item listed. ere may be leover hardware.

oneida-air.com 17

Waste Containment Contents (continued)

Oneida Air Systems, Inc.18

Assembly Instructions

FIG. 1a

FIG. 1b

BEFORE YOU START, DETERMINE WHICH DIRECTION YOU WANT YOUR FILTER TO HANG AND WHICH

DIRECTION YOU WANT YOUR DUCTWORK TO ENTER THE COLLECTOR. FOR YOUR OWN SAFETY, DO NOT

CONNECT THE MACHINE TO THE POWER SOURCE UNTIL THE MACHINE IS COMPLETELY ASSEMBLED.

PLEASE ALSO MAKE SURE THAT YOU READ AND UNDERSTAND THE ENTIRE INSTRUCTION MANUAL.

1 Assemble the Single Drum Stand (I) and Leg

Extension (J) or the Telescoping Stand (K) by

referring to the included instruction sheet:

• Single Drum Stand Instruction Sheet

#ZBI000013 [FIG. 1a]

• Dual Drum/Airlock Stand Instruction Sheet

#ZBI282321 [FIG. 1b]

oneida-air.com 19

Motor Assembly

Bolts

Barrel

Fan Housing

Gasket

Assembly Instructions (Continued)

FIG. 2a

FIG. 2b

The fan blower assembly is very heavy and cumbersome; be sure to have adequate help to lift

the fan blower assembly up!



2 Your barrel, fan housing, and motor assembly

are pre-installed at the factory in the

orientation shown in [FIG. 2a].

If you need to alter the Fan Blower Assembly

(A) for your setup you will need to unbolt

the eight bolts from the motor assembly and

unbolt the eight bolts from the fan housing

attached to the barrel [FIG. 2b]. en rotate to

the desired angle (45° increments).

Once you have it positioned in the desired

orientation, you will need to reattach the fan

housing to the barrel with the provided bolts

and the motor assembly to the fan housing

with the provided bolts.

Note: We recommend installing new gaskets if

your gaskets have been damaged, are torn, or

have been fully compressed.

Oneida Air Systems, Inc.20

H2A H2B

Assembly Instructions (Continued)

FIG. 3a FIG. 3b

FIG. 3c

3 Apply Gasket (H1) making sure that there is

no gap where the ends meet.

a. Apply to one end of the Plenum Extension

(D). Make sure to apply it inside of the bolt

holes [FIG. 3a].

b. Apply to the Plenum (E). Make sure to

apply it inside of the bolt holes [FIG. 3b]

c. Apply to the top ange of the Cone (C).

Make sure you apply it inside the bolt holes

[FIG. 3c].

Note: Dust collection systems cannot operate

eectively if there isn’t a complete seal. ere

must be NO air leaks.

4 If you purchased the Single Drum setup

continue to Step 5.

Attach the Plenum Extension (D) onto the

outlet of the Fan Blower Assembly (A) with

four 5/16"-18 x 1.25" bolts (H2A), and four

5/16” Whiz-Lock Nuts (H2B) as shown in

[FIG. 4].

Note: Tighten rmly but do not over compress

the gasket.

FIG. 4

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Oneida Air Systems XXK05 Owner's manual

Brand: Oneida Air Systems

Model: XXK05

Category: Household fans

Type: Owner's manual

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Oneida Air Systems XXK05 Owner's manual

Oneida Air Systems XXK05 Owner's manual

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