clemas DEMON HURRICANE Owner's manual

TechnicalSpecifications

HurricaneP1

Engine  HondaGX1204HP@3600rpm AirFilterHONDA0032

PumpARRSV3G25D+F25

Pressure  1500psi/100

Flow   11.4lpm/2.5gpm

HPNozzle  25045

Unloader  Integrated

Pumpoil  10W/40

Noise  



HurricaneP2&P2HoseReel&P2Combi



Engine  HondaGX2006.5HP@3600rpm AirFilterHONDA0031

PumpARXT13.15

Pressure  2200psi/150Bar

Flow   13lpm/2.9gpm

HPNozzle  25045

Gearbox  2:1Reduction

Unloader  Minimatic4BARMM4B/C

PumpOil  10W/40

Gearboxoil  EP90

Gearbox  ARCRXT

Noise





HurricaneP4&P4HoseReel&P4Combi



Engine  HondaGX34011HP@3600rpm AirFilterHONDA001

PumpARRK15Ͳ20H

Pressure  2900psi/200Bar

Flow   15lpm/3.3gpm

HPNozzle  2505

Gearbox  2:1reduction

Unloader  Gymatic3BARGM3B250

Pumpoil  10W/40

GearboxOilEP90

Noise

HurricaneD1ES&D1ESHoseReel

Engine YanmarL100N10HP@3600rpm FuelFilterYAN55120

PumpARRK15Ͳ20H    AirFilterYAN114650Ͳ125901



Pressure 2900psi/200Bar    InjectorYAN714650Ͳ53100

Flow  15lpm/3.3gpm

HPNozzle 2505

Gearbox 2:1Reduction

Unloader Gymatic3B ARGM3B250

PumpOil 10W/40

GearboxOilEP90

Noise  

KitsforHurricanemachines

ValvePistonOil Water

HurricaneP1ARKIT2186ARKIT2187ARKIT2188ARKIT2189

HurricaneP2ARKIT1864ARKIT2629ARKIT1872ARKIT1874

HurricaneP4ARKIT1828ARKIT2757ARKIT1856ARKIT1857

HurricaneD1ESARKIT1828ARKIT2757ARKIT1856ARKIT1857

SupportRings

ARKIT2191



ARKIT1829



FAULTFINDER



FAULT



CAUSE



REMEDY

Machinestopssuddenly

Orwillnotstart.

P1/P2/P4—lowoil

D1—flatbattery/fuse

x checkandtopupoil

x Check/replacebattery,reͲ

placefuse

Suddenpressureloss.Watersupplyfailed.

Nochemical

Checkwatersupply.

Checkchemicaldrum,close

valve

LowpressureHPnozzlewornor

unloaderset

Incorrectly.

ReplaceHPnozzle.Setunloader

tocorrectsetting.

Lowpressurewithnoiseand

vibration.

Valveswornor

blocked.Pistonseals

worn.

Pumpsuckingair.

Clean/replaceasrequired.

Replace.

CheckwatersupplypipeandunͲ

ions.



PumpwillnotbyͲpass.Nonreturnvalve

dirtyorjammed.

Cleanorreplace.

Waterdripsfrompumpbox.Pumpsealsworn.Replace.

Oildripsfrompumpbottom.Oilsealworn.Replace.

Oilismilkyincolour.Wateringress

throughoilfilter

plug.

Rinsepumpoutandreplaceoil.



IFINDOUBTASK—OURADVICEISFREEANDCANSAVEYOUMONEY

DAILYCHECKTHEFOLLOWING

a.OillevelͲtopupasrequired.

b.FueltankͲtopupasrequired.

c.AllhoseunionsforleaksͲreplaceOringsifleaking.

d.HoseconditionͲcutsetc.



EVERY500HOURSORSIXMONTHS(WHICHEVERCOMESFIRST)

a.Drainandreplacepumpoil.

b.Drainandrefillfueltank.

c.Replacefuelfilter.

d.Cleanwaterfilter.

e.Replacehighpressurenozzle.



EVERY1000HOURSOR12MONTHS(WHICHEVERCOMESFIRST)

a.Complete500hourservice.

b.Replacepumpseals.

c.Replaceoilseals.

d.Checkunloadingpressureandsafetyvalvepressureandadjust.



Theaboveserviceschedulesareintendedasaguideonly,actualservicetimesand

replacementspartsrequiredwillvaryaccordingtotheareaandtheusageofthe

machine.

MINIMUMSERVICESCHEDULES

SERVICE PARTS

P1

ARKIT2189 SEAL KIT

ARKIT2190 VALVE SEALS

AR2760400 PISTONS

ARKIT2186 H P VALVES

HONDA003 AIR FILTER

HONDA004 SPARK PLUG

N26001/25045 HP NOZZLE

DEM10115 DETERGENT PIPE

AR1981570 SEAL CARRIERS X 3

P2

ARKIT1874 SEAL KIT

ARKIT2812 VALVE SEALS

AR1271160 PISTONS

ARKIT1864 H P VALVES

AR1980200 VALVE TUBES

HONDA0031 AIR FILTER

N26001/25045 HP NOZZLE

DEM10115 DETERGENT PIPE

AR1320351 SEAL CARRIERS X 3

P4 & P4HR

ARKIT1857 SEAL KIT

ARKIT2611 VALVE SEALS

AR1560320 RELIEF VALVE PISTONS

AR1560051 RELIEF VALVES TUBES

ARKIT1828 HP VALVES

HONDA001 AIR FILTER

N26001/25045 HP NOZZLE

DEM10115 DETERGENT PIPE

AR1380090 SEAL CARRIERS X 3

HONDA004 SPARK PLUG

SERVICE PARTS

D1ES&D1ESHR

ARKIT1857 SEAL KIT

ARKIT2611 RELIEF VALVE SEALS

AR1560320 RELIEF VALVE PISTONS

AR1080831 RELIEF VALVES TUBES

ARKIT1828 HP VALVES

YAN114650-125901 AIR FILTER

N26001/1505 HP NOZZLE

DEM10115 DETERGENT PIPE

AR1380090 SEAL CARRIERS X 3

YAN55120 FUEL FILTER

OPERATINGINSTRUCTIONS

SAFETY



IWaterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobe

usedwithgreatcaution.

IIPetrolisextremelyflammableandexplosiveundercertainconditions.



EXHAUSTFUMESCONTAINCARBONMONOXIDE–InhalationofsuchfumescanKILL.



IIIDieselisflammableandharmfulifswallowed.



AAlwaysrefuelinanareawhichisadequatelyventilated.



BDONOTsmokewhenrefueling.



CAvoidoverfilling.



DShouldfuelbespilt,wipeoffanyfuelspiltonmachineorengine.



EMovetheequipmentawayfromtheareawherefuelhasbeenspilt.



FDONOTrefuelwhentheengineisrunning.



GDONOTruntheengineinanareawhichhasahazardousorexplosiveatmosphere.



HAlwaysensurethatthefuelcapissecureafterrefueling.



IKeeptheengineatleast3metresormoreawayfromanyotherequipmentor

Building.



JTakecarenottogetfuelonyourclothing.Ifthishappens–CHANGEyourclothing

IMMEDIATELY.



DONOTstartanenginewhenclothinghasbeencontaminatedwithfuel.



KUseonlyapprovedtypecontainersforfuel.DONOTstandthemoutinstrongsunlight,

keepthemintheshade.

LAlwaysensurethatthereisasuitabletypefireextinguisheravailableandiswithineasy

access.



MDONOTleaveanenginerunningunattended,ALWAYSSTOPitbeforeleavingthearea.



NNEVERpointthehighpressuresprayjetatanyperson,animal,glassorother

Materialwhichmayshatter.



O PREVENTanyoversprayfrominjuringotherpeopleordamagingproperty.



PDONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthatis

connectedinanywaytothemainssupply(ALLswitchesintheOFFposition,pulloutplugs,

ifpossibleremovefuses).Coverorsealelectricmotorsandfittingstoprevententryof

water.Beforereconnectingelectricmainssupplycheckforwaterpenetration.



QDOALLyoucantokeepplugsandsocketsinadryplaceorcoveredtoprevententryof

water.



RALWAYSwhenusingthismachine:Ͳ



x wearsafetygogglesandhelmetorhelmetwithavisor.



xWearwaterproofclothingandgloves.



x Takepaticularcarewithdetergentsandchemicals.



SNEVERattempttodisconnectanyhosewithpressureinitorallowthehosetobeflattened

orkinked.



TDONOTuseahighpressurehosefromaladder.Useaplatformtowerorproper

scaffolding.



UShouldtheequipmentfailtooperate,DONOTattempttorectifyorrepair,butcontactthe

nearestServiceCentreforadvice.



VAlwaysrinseyourpumpoutafterusingseawater.

PREPARATION



WaterSupply:



AEnsurethereisanadequatewatersupplyeitherfromthemainsorareservoir.



BAttachwatersupplyhosestosuitabletaporimmersethesuctionhosewithapprovedsucͲ

tionfilterintothereservoir.



NOTE:ONLYCLEANWATERSHOULDBEUSED.THEPUMPMAYBEDAMAGEDIFDIRTYOR

CONTAMINATEDWATERISALLOWEDTOPASSTHROUGHTHEPUMP.



Hoses:Lowpressureinlet.



Formodelsupto13litresperminuteuse½“boresuctionhoseorfeedpipe.

Formodelsfrom13litresto24litresperminuteuse¾”boresuctionhoseorfeedpipe.



Hoses:Highpressureoutlet.



Forallmodelsuse3/8”RITor3/8”R2Thoses.



AChecktheconditionofthe“O”ringsintheendsofthehose.



BAttatchthehighpressurehosetothepumpconnection.



CAttatchthesprayguntooppositeendsofthehighpressurehose.



OPERATION



ATurnonthewatersupply.



BStarttheengine



CDirectlanceontosurfacetobecleaned.Pressthelancetrigger.

DAdjustpressureregulatorasrequiredtoobtainworkingpressureifrequired.



ENOTE;:Thehighpressurewaterwillcausethegunto“kick”.Makesureyouhaveafirmgrip

ofgunandlance.



FOncompletionofoperationstoptheengine.



g.Operatelancetrigger



h.Turn“OFF”watersupply



i.Releaseresidualpressureingunandlancebyoperatingtrigger.



WhenusingCleaningAgents:

A.Setmachineupasforwater.

B.Connectdetergenthosetomachineandplacefilterendintodetergent.

C.Oncompletionofwork,flushthroughhoseandgunwithcleanwatertoremoveanyresidͲ

ualdetergent.



NOTE:CHEMICALPICKUPONLYOPERATESATPRESSURESBELOW250PSI.

OPENLANCEVALVEFULLYTOOBTAINTHISPRESSURE.

HurricaneͲGeneralArrangementPetrol/Diesel&ElectricStart

Blackknob&boltreplacementͲ

DEM102255

WheelͲWHEEL300

WheelCapͲWHEEL25PressureGuageͲ

DEM20620

HurricaneHandleͲ

DEM10228

Sub base plate MET00193

LAB250

LAB270

LAB230/40

Rubber Mounts DEM10370

lab291

LAB200

DemonHurricaneRangeArrangementDrawing—

Petrol/DieselStartwithHoseReel

Start/Stopswitch

PressureControlKnob

Oilfilter

HoseReelLockingPin

Speedcontrollever

Fueltap

PumptoHoseReelHose

HH0020

DemonHurricaneRangeArrangementDrawing—ElectricStart

OilFilter

Guaze(cleanable)

Speedcontrol&Stop

FuelTap

GearboxDipstick(EP90)AR1140370

PumpDipstick(10W40)

AR880130

Fuse

VoltageRegulator

DemonHurricaneRangeArrangementDrawing—ElectricStart

RearView

KeyStart

YAN114351–77500KeySwitchwithloom

YAN2746—Keys

Batteries

HurricaneD1BAT003

AllOTHERSBAT001

BULB DEM100771

Fuel tank cap YAN114250-55041

TANK YAN714569-55701

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clemas DEMON HURRICANE Owner's manual

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