clemas Tornado Mini Bowser D1ES User manual

Category
High-pressure cleaners
Type
User manual
TORNADO MINI BOWSER
PRESSURE WASHER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777 Fax: 01684 850707
Email: [email protected] Web: www.clemas.co.uk
DEMONTORNADOMINIBOWSERRANGE
TornadoP1MiniBowser
TornadoP2MiniBowser
Includingelectricstartvariantsandbowserwashers
DeclarationofConformity
(E.H.S.R.)
We,DemonInternationalLimitedofAbbotsClose,LeeMillIndustrialEstate,
Ivybridge,Devon,PL219GA,declarethatthismachinemustbeoperatedin
accordancewiththeoperationandsafetyinstructionsassuppliedwiththis
machine.
Thismachineismanufacturedinaccordancewiththefollowingstandards
andrecommendations.
HSEPVBPM29‐BS5415Part‐BS5415Section2.41986
Thisinstructionmanualisrelevantonlytothefollowingmachineandwillnot
bekeptupdatedunlessspecificallyrequestedbythecustomer.However,
anychangestotheoperatingprocedureorchangeswhichmightaffectthe
safetyofthismachinewillbenotifiedtotheregisteredowner
MachineType 
SerialNumber
WorkingPressure
DateofSupply
TornadoP1MiniBowser
Engine HondaGX120
PumpRSV3G25D
Pressure 1500PSI
Flow  9lpm
HPNozzle 25045
Gearbox None
Unloader Integrated
PumpOil 10W/40
GearboxOilN/a
Noise
TornadoP2MiniBowser
Engine HondaGX200
PumpARXT1312
Pressure 2200PSI
Flow  13lpm
HPNozzle 25045
Gearbox 2:1Reduction
Unloader ARMM4B
PumpOil 10W/40
GearboxOil EP90
Noise
TechnicalSpecifications
StepbyStepOperatingManualDemonMiniBowser
12
Howtostartthe
MiniBowser
Check gearbox oil and
replenish
as
required
Check pump oil and
r
ep
l
e
ni
s
h
as
r
equ
ir
ed
.
replenish
as
required
.
ep e s
as
equ ed
34 5
Check engine oil and
replenish as required.
Check petrol and
replenish as required.
Check filter inside tank is
not blocked. Clean as
required.
6 7 8
Fill the tank with water. Attach trigger to high
pressure hose.
Turn engine switch to
‘on’ position.
910 11
Turn fuel to ‘on’
position
If this is first use of the
day then switch the
choke to the ‘on’ position
Pull the recoil to start.
StepbyStepOperatingManualDemonMiniBowser
12
Once the machine is
i
tl
th
13 15
runn
i
ng gen
tl
y
urn
th
e
choke to ‘off’ position
14
To switch off turn the
engine button to the
off
position
To transport – ensure
fuel is to the ‘off’
position
Release any pressure in
hose by squeezing
trigger
and
disconnect
off
position
.
position
trigger
and
disconnect
hoses from machine.
Model Max operating
P
Operating
R
Nozzle
P
ressure
R
ange
P1 1500psi 10001500psi 045
P2 2200
p
si 15002200
p
si 045
p
p
FAULTFINDER
FAULT
CAUSE
REMEDY
Machinestopssuddenly
Orwillnotstart.
Lowoil
checkandtopupoil
Suddenpressureloss.Watersupplyfailed.
Nochemical
Checkwatersupply.
Checkchemicaldrum,closevalve
LowpressureHPnozzlewornor
unloaderset
Incorrectly.
ReplaceHPnozzle.Setunloader
tocorrectsetting.
Lowpressurewithnoiseand
vibration.
Valveswornor
blocked.Pistonseals
worn.
Pumpsuckingair.
Clean/replaceasrequired.
Replace.
Checkwatersupplypipeand
unions.
Pumpwillnotbypass.Nonreturnvalve
dirtyorjammed.
Cleanorreplace.
Waterdripsfrompumpbox.Pumpsealsworn.Replace.
Oildripsfrompumpbottom.Oilsealworn.Replace.
Oilismilkyincolour.Wateringress
throughoilfilterplug.
Rinsepumpoutandreplaceoil.
IFINDOUBTASK—OURADVICEISFREEANDCANSAVEYOUMONEY
DAILYCHECKTHEFOLLOWING
a.Oillevel‐topupasrequired.
b.Fueltank‐topupasrequired.
c.Allhoseunionsforleaks‐replaceOringsifleaking.
d.Hosecondition‐cutsetc.
EVERY500HOURSORSIXMONTHS(WHICHEVERCOMESFIRST)
a.Drainandreplacepumpoil.
b.Drainandrefillfueltank.
c.Replacefuelfilter.
d.Cleanwaterfilter.
e.Replacehighpressurenozzle.
EVERY1000HOURSOR12MONTHS(WHICHEVERCOMESFIRST)
a.Complete500hourservice.
b.Replacepumpseals.
c.Replaceoilseals.
d.Checkunloadingpressureandsafetyvalvepressureandadjust.
Theaboveserviceschedulesareintendedasaguideonly,actualservicetimes
andreplacementspartsrequiredwillvaryaccordingtotheareaandtheusage
ofthemachine.
MINIMUMSERVICESCHEDULES
OPERATINGINSTRUCTIONS
SAFETY
IWaterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobe
usedwithgreatcaution.
IIPetrolisextremelyflammableandexplosiveundercertainconditions.
EXHAUSTFUMESCONTAINCARBONMONOXIDEInhalationofsuchfumescanKILL.
IIIDieselisflammableandharmfulifswallowed.
AAlwaysrefuelinanareawhichisadequatelyventilated.
BDONOTsmokewhenrefueling.
CAvoidoverfilling.
DShouldfuelbespilt,wipeoffanyfuelspiltonmachineorengine.
EMovetheequipmentawayfromtheareawherefuelhasbeenspilt.
FDONOTrefuelwhentheengineisrunning.
GDONOTruntheengineinanareawhichhasahazardousorexplosiveatmosphere.
HAlwaysensurethatthefuelcapissecureafterrefueling.
IKeeptheengineatleast3metresormoreawayfromanyotherequipmentor
Building.
JTakecarenottogetfuelonyourclothing.IfthishappensCHANGEyourclothing
IMMEDIATELY.
DONOTstartanenginewhenclothinghasbeencontaminatedwithfuel.
KUseonlyapprovedtypecontainersforfuel.DONOTstandthemoutinstrongsunlight,
keepthemintheshade.
LAlwaysensurethatthereisasuitabletypefireextinguisheravailableandiswithin easy
access.
MDONOTleaveanenginerunningunattended,ALWAYSSTOPitbeforeleavingthearea.
NNEVERpointthehighpressuresprayjetatanyperson,animal,glassorother
Materialwhichmayshatter.
O PREVENTanyoversprayfrominjuringotherpeopleordamagingproperty.
PDONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthatis
connectedinanywaytothemainssupply(ALLswitchesintheOFFposition,pulloutplugs,
ifpossibleremovefuses).Coverorsealelectricmotorsandfittingstoprevententryof
water.Beforereconnectingelectricmainssupplycheckforwaterpenetration.
QDOALLyoucantokeepplugsandsocketsinadryplaceorcoveredtoprevententryof
water.
RALWAYSwhenusingthismachine:‐

wearsafetygogglesandhelmetorhelmetwithavisor.
Wearwaterproofclothingandgloves.
 Takepaticularcarewithdetergentsandchemicals.
SNEVERattempttodisconnectanyhosewithpressureinitorallowthehosetobeflattened
orkinked.
TDONOTuseahighpressurehosefromaladder.Useaplatformtowerorproper
scaffolding.
UShouldtheequipmentfailtooperate,DONOTattempttorectifyorrepair,butcontactthe
nearestServiceCentreforadvice.
VAlwaysrinseyourpumpoutafterusingseawater.
PREPARATION
WaterSupply:
AEnsurethereisanadequatewatersupplyeitherfromthemainsorareservoir.
BAttachwatersupplyhosestosuitabletaporimmersethesuctionhosewithapprovedsuc
tionfilterintothereservoir.
NOTE:ONLYCLEANWATERSHOULDBEUSED.THEPUMPMAYBEDAMAGEDIFDIRTYOR
CONTAMINATEDWATERISALLOWEDTOPASSTHROUGHTHEPUMP.
Hoses:Lowpressureinlet.
Formodelsupto13litresperminuteuse½boresuctionhoseorfeedpipe.
Formodelsfrom13litresto24litresperminuteuse¾”boresuctionhoseorfeedpipe.
Hoses:Highpressureoutlet.
Forallmodelsuse3/8”RITor3/8”R2Thoses.
AChecktheconditionofthe“O”ringsintheendsofthehose.
BAttachthehighpressurehosetothepumpconnection.
CAttachthesprayguntooppositeendsofthehighpressurehose.
OPERATION
ATurnonthewatersupply.
BStarttheengine
CDirectlanceontosurfacetobecleaned.Pressthelancetrigger.
DAdjustpressureregulatorasrequiredtoobtainworkingpressureifrequired.
ENOTE;:Thehighpressurewaterwillcausethegunto“kick”.Makesureyouhaveafirmgrip
ofgunandlance.
FOncompletionofoperationstoptheengine.
g.Operatelancetrigger
h.TurnOFF”watersupply
i.Releaseresidualpressureingunandlancebyoperatingtrigger.
WhenusingCleaningAgents:
A.Setmachineupasforwater.
B.Connectdetergenthosetomachineandplacefilterendintodetergent.
C.Oncompletionofwork,flushthroughhoseandgunwithcleanwatertoremoveanyresid
ualdetergent.
NOTE:CHEMICALPICKUPONLYOPERATESATPRESSURESBELOW250PSI.
OPENLANCEVALVEFULLYTOOBTAINTHISPRESSURE.
TornadoMiniBowser‐GeneralArrangement
TankLid
BrakedCasterWheel
Wheel500
Wheel
Wheel400
15MtrHose
HH00050MVG
Hosereel
MTM2002
Engine
P1HondaGX120
P2HondaGX200
UnloaderValve
ChemicalPickUpPipe
PressureGuage
DEM20620
FastDrain
Pump
SuctionFilter
(Insidetank)
PumptoHose
ReelHose
HH00188
WARRANTY
Thiswarrantycoversthecostofallreplacementpartsandlabourchargesincurred,butdoesnot
coverthecostoftransportorcarriage.Itistheownersresponsibilitytoreturnthemachinetoa
servicedepotorpaythetravellingexpensesofaengineertoattend.DemonInternationals
decisioninwarrantymattersisfinalandbinding.
DemonInternationalLtd,undertaketorepairorreplaceattheirdiscretion,anycomponentwhich
mayfailduetoamanufacturingfaultwithinaperiodof12monthsfromthedateofpurchase,
providedthatanyfaultordamagewasnotsustainedby;
ALackofregularandpropermaintenance,usernegligence,misuse,ordamagecausedby
iceorfrost.
BTheeffectsofcontaminatedfuelorwater,theuseofnonapprovedchemicals,oranin
sufficientorunsuitableelectricalsupply.
CTheeffectsofunauthorisedmodificationanduse.
DCompressiondamagetohighpressurehose.(Hosesarewarrantedforonemonthonly)
EWornoutitemsconsideredwearandtear.
Partswhichmayormaynotwearoutduringthefirstyearandwhichareconsideredservice
itemswhichwillneedreplacingfromtimetotime:Highpressurenozzle,lance,trigger,hoses,
fuelnozzle,fuelfilter,pistonseals,valves,unloaderseatsandseals,waterfilter,nonreturn
valve,chemicalbarbs,chemicalpipes,andpumpoilseals.
Itistheownersresponsibilitytoensurethepressurewasheriskeptinasafeandsuitableenvi
ronmentandanyfaultsreportedbyoperativestoberectifiedattheearliestpossibledate.
Itistheoperatorsresponsibilitytocheckthepressurewasherforanyfaultsandreportthemim
mediately,andtousethepressurewasherinaccordancewiththemanufacturersspecifications
andguidelines.
DemonInternationalLtd,undertaketousethehighestqualitycomponentsavailableduring
manufacture,butcannotbeheldresponsibleforanyundueconsequencearisingfromtheuseof
theirpressurewashers.
Thiswarrantyisgiventheoriginalpurchaseronlyandisnottransferablewithoutthefullyauthor
izedandwrittenconsentofDemonInternationalLtd.
WarrantyProcedure
EndUsers
Ifyourmachinedevelopsaproblem:
1.PhoneDemonforadvicewiththemodelandserialnumbertohand.
2.Describefullytheproblemasbestyoucan.
3.Iftheproblemcannotberesolvedoverthephonethenthemachinecanbebookedinfor
repairandifthefaultsarecoveredbythewarrantytherepairwillbecarriedoutfreeofcharge.
4.Ifyoucannotbringthemachineinforrepairthenwewilldespatchanengineer.Ifthefault
iscoveredbythewarrantythenwewillnotchargeforlabourorsparesused,howeverthe
transportchargewillbepayableweatherornottherepairiswarranty.
HireCentresandDealers
Ifyourmachinedevelopsaproblem:
1.PhoneDemonforadvicewiththemodelandserialnumbertohand.
2.Describefullytheproblem.
3.Wewilladviseyouonthebestcourseofaction,howeverifpartsarerequiredyoumustraise
apurchaseordernumbertocovertheparts.Whenthepartsarefittedtheymustbereturned
forexaminationbeforeacreditnoteisissued.
4.Ifyouareunabletorepairthemachinethenwewilldespatchanengineertocarryoutthe
repair.Wewillneedapurchaseordertocoverthecostoftransporttoandfromthesiteandfor
partsandlabouriftherepairisnotcoveredunderthewarranty.
5.IfrequiredDemonwillarrangeforacarriertocollectadamagedmachine,ifthewarranty
claimisvalidwewillpaythiscost,ifnotitwillbechargedtothecustomer.
ForpartswarrantyringDemonandrequestawarrantyclaimformfaxedtoyou.Thisformmust
accompanyanyreturnedparts.
Notes:
Youwillnotinvalidatethewarrantybyinvestigatingfaultsandrepairingthemyourselfproviding
youfollowouradvice.HireCentresandDealersareexpectedtocarryoutallrepairsthemselves
withDemoncreditingfaultypartsuponreceiptandinspection.
Sparepartsfittedtomachinesareguaranteedfor1monthonlyortheremainderofthewar
rantyperiodwhicheverislonger.
LanceandMachineColourCodes
Part
Number Description Storm Wall
Mounted Hurricane Tempest
Inc Cabinet Typhoon Evolution Tornado &
Mini-Bowser
DEM10031B Cold Water Lance
045 Blue
Storm
1 & 2,
FS1 WM1 P1 & P2 N/A N/A N/A P1 & P2
DEM10031R Cold Water Lance
05 Red FS4 WM4 P4 & D1 N/A N/A N/A P4 & D1
DEM10032B Hot Water Lance
045 Blue N/A N/A N/A Tempest
1, 3 &
4 (13.17 pump) N/A N/A N/A
DEM10032R Hot Water Lance
05 Red N/A N/A N/A Tempest 4
(15.20 Pump) Typhoon
1, 2 & P4 Evo1 &
Evo 2 N/A
Company/marketing/lancechartissue306/10
PosPartNoDescriptionQty
1N26001/1504NozzleP11
1N26001/15045NozzleP21
1N26001/1505NozzleP4&D1ES1
2MTM90040AdjustableNozzle1
3DEM10031BQRLamceP21
3DEM10031YQRLanceP11
3DEM10031RQRLanceP4&D1ES1
4DEM10030QRTrigger1
5MTM70012MVGCoupling1
COLDWATERLANCES
High Pressure Hoses
12
3 4
1.HoseInsertMV00490(items1&2)
2.Nut 
3.HighPressureHoseHH00030MVG
4.HoseJoinerMV00500
15MetreHH00050MVG
30MetreHH00100MVG
AlternativeHoseLengths
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clemas Tornado Mini Bowser D1ES User manual

Category
High-pressure cleaners
Type
User manual

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